Morphology Changes in Perfluorosulfonated Ionomer from Thickness and Thermal Treatment Conditions

Orientation Control of Perfluorosulfonic Acid Films via Addition of 1,2,4-Triazole during Casting

Perfluorosulfonic acid (PFSA) polymers are used as electrolyte membranes in polymer electrolyte fuel cells. To investigate the effect on proton conductivity through structural orientation control, we added 1,2,4-triazole to PFSA films during casting to impart anisotropy to the ion-cluster structure of the films. The proton conductivities of the films were found to be high in the film-surface direction and low in the film-thickness direction. Structural analysis using small-angle X-ray scattering suggested that the anisotropy in proton conductivity was due to anisotropy in the ion-cluster structure, which in turn was attributed to the formation of a phase-separated structure via strong bonding between sulfonic acid groups and 1,2,4-triazole during cast film formation and the surface segregation of fluorine. We expect the findings of this study to aid in the fabrication of PFSA films with controlled ion clusters.

Unraveling the Intrinsic Thermal Behavior of Freestanding Ionomer Films Depending on Thickness from Commercial Membrane to Nanofilm

Proton exchange membrane fuel cells (PEMFCs) for automotive applications are required to achieve mechanical reliability at various temperatures ranging from subfreezing to 80 °C. The thermal behavior of the electrode should be considered at the initial design stage to design a robust automotive fuel cell electrode. Recently, a behavior different from that of the bulk state has been reported for ionomers with a few nanometers of thickness. Therefore, the intrinsic thermal behavior of ionomer films with thicknesses from micrometers to nanometers is quantitatively investigated in this study. By introducing the fabrication of a pseudo-freestanding Nafion thin film and in-plane thermal strain measurement method on the water surface, the thermal expansion of the freestanding Nafion thin film was successfully measured with minimizing substrate constraints. Thermal strain measurement and X-ray scattering studies revealed that the weakening of intermolecular interaction within the hydrophobic and hydrophilic domains in the Nafion thin film caused thermal expansion, and well-structured hydrophobic domains could suppress thermal expansion. The thermal expansion behavior with different heat treatments provides evidence of the thin-film-to-bulk transition of the fully hydrated Nafion film. Intrinsic thermal behavior without substrate interactions can facilitate an understanding of the thermal behavior of electrodes and provide insight into designing a robust PEMFC in temperature-varying environments.

Hydrocarbon Ionomeric Binders for Fuel Cells and Electrolyzers

Ionomeric binders in catalyst layers, abbreviated as ionomers, play an essential role in the performance of polymer-electrolyte membrane fuel cells and electrolyzers. Due to environmental issues associated with perfluoroalkyl substances, alternative hydrocarbon ionomers have drawn substantial attention over the past few years. This review surveys literature to discuss ionomer requirements for the electrodes of fuel cells and electrolyzers, highlighting design principles of hydrocarbon ionomers to guide the development of advanced hydrocarbon ionomers.

Approaches to the Modification of Perfluorosulfonic Acid Membranes

Polymer ion-exchange membranes are featured in a variety of modern technologies including separation, concentration and purification of gases and liquids, chemical and electrochemical synthesis, and hydrogen power generation. In addition to transport properties, the strength, elasticity, and chemical stability of such materials are important characteristics for practical applications. Perfluorosulfonic acid (PFSA) membranes are characterized by an optimal combination of these properties. Today, one of the most well-known practical applications of PFSA membranes is the development of fuel cells. Some disadvantages of PFSA membranes, such as low conductivity at low humidity and high temperature limit their application. The approaches to optimization of properties are modification of commercial PFSA membranes and polymers by incorporation of different additive or pretreatment. This review summarizes the approaches to their modification, which will allow the creation of materials with a different set of functional properties, differing in ion transport (first of all proton conductivity) and selectivity, based on commercially available samples. These approaches include the use of different treatment techniques as well as the creation of hybrid materials containing dopant nanoparticles. Modification of the intrapore space of the membrane was shown to be a way of targeting the key functional properties of the membranes.

Correlation between Nafion Morphology in Various Dispersion Liquids and Properties of the Cast Membranes

Nafion is a perfluorosulfonic acid polymer that is most commonly used in proton-exchange membrane fuel cells. The processes of pretreatment and formation of such membranes strongly affect their properties. In this work, dispersions of Nafion in various ionic forms and dispersing liquids (ethylene glycol, N,N-dimethylformamide, N-methyl-2-pyrrolidone and isopropyl alcohol-water mixtures in different ratios) were obtained and studied. Membranes fabricated by casting of the various dispersions were also studied. The effect of the nature of the dispersing liquid and the counterion on the properties of Nafion dispersions, the morphology of the polymer in the dispersions and the characteristics of the membranes obtained from them has been shown. Based on the overall results, it can be concluded that the use of perfluorosulfonic acid dispersions in aprotic polar solvents is advisable for obtaining membranes by the casting procedure. This is because it provides optimal polymer morphology in the dispersion, which leads to the formation of films with good selectivity, mechanical and transport properties. The performed investigations show the relationship between the composition of dispersions, the morphology of the polymer and the properties of the membranes formed from them by the casting procedure.

On the Properties of Nafion Membranes Recast from Dispersion in N-Methyl-2-Pyrrolidone

Perfluorosulfonic acid Nafion membranes are widely used as an electrolyte in electrolysis processes and in fuel cells. Changing the preparation and pretreatment conditions of Nafion membranes allows for the optimization of their properties. In this work, a Nafion-NMP membrane with a higher conductivity than the commercial Nafion^® 212 membrane (11.5 and 8.7 mS∙cm^-1 in contact with water at t = 30 °C) and a comparable hydrogen permeability was obtained by casting from a Nafion dispersion in N-methyl-2-pyrrolidone. Since the ion-exchange capacity and the water uptake of these membranes are similar, it can be assumed that the increase in conductivity is the result of optimizing the Nafion-NMP microstructure by improving the connectivity of the pores and channels system. This leads to a 27% increase in the capacity of the membrane electrode assembly with the Nafion-NMP membrane compared to the Nafion^® 212 membrane. Thus, the method of obtaining a Nafion membrane has a great influence on its properties and performance of fuel cells based on them.

OH- Conductive Properties and Water Uptake of Anion Exchange Thin Films

Several investigations have indicated that proton conduction and hydration properties of acidic ionomers differ from those of membranes. However, relations between the OH^- conductivity and water uptake in thin film forms of anion exchange membranes have not been reported yet. For this study, new in situ measurements were established to elucidate the OH^- conductivity and water uptake without allowing any influence of CO₂ from the air. Poly[(9,9-bis(6'-(N,N,N-trimethylammonium)-hexyl)-9H-fluorene)-alt-(1,4-benzene)], denoted as PFB⁺ , was synthesized as a model ionomer. The highest OH^- conductivity of 273 nm-thick PFB⁺ film was 5.3×10^-2  S cm^-1 at 25 °C under 95 % relative humidity (RH), which is comparable to the reported OH^- conductivity of PFB⁺ membrane. Reduced OH^- conductivity was found in the thinner film at 95 % RH. The decreased OH^- conductivity is explainable by the reduced number of water molecules contained in the thinner film. The OH^- conductivity was reduced only slightly under the same water uptake.

Impact of the Composition of Alcohol/Water Dispersion on the Proton Transport and Morphology of Cast Perfluorinated Sulfonic Acid Ionomer Thin Films

The dispersion of perfluorinated sulfonic acid ionomers in catalyst inks is an important factor that controls the performance of catalyst layers in membrane electrode assemblies of polymer electrolyte fuel cells. Herein, the effects of water/alcohol compositions on the morphological properties and proton transport are examined by grazing incidence small-angle X-ray scattering, grazing incidence wide-angle X-ray scattering, and electrochemical impedance spectroscopy. The thin films cast by a high water/alcohol ratio Nafion dispersion have high proton conductivity and well-defined hydrophilic/hydrophobic phase separation, which indicates that the proton conductivity and morphology of the Nafion thin films are strongly influenced by the state of dispersion. This finding is expected to further understand the morphology and proton transport properties of Nafion thin films with different water/alcohol ratios, which has implications for the performance of the Pt/Nafion interface.

Solvent-Dependent Adsorption of Perfluorosulfonated Ionomers on a Pt(111) Surface Using Atomic Force Microscopy

The adsorption behavior of perfluorosulfonated ionomers (PFSIs) on a Pt(111) surface in various solvents is investigated by in situ atomic force microscopy (AFM) and discussed on the basis of aggregation of PFSIs in the liquid phase. The AFM images show that, in an aqueous solution of PFSI (0.1 wt % Nafion + 99.9 wt % water), PFSI aggregates with a lateral size of 20-200 nm adsorb on the Pt(111) surface. In a PFSI solution containing a small amount of 1-propanol (0.1 wt % Nafion + 99.5 wt % water + 0.4 wt % 1-propanol), however, slightly smaller aggregates adsorb on the Pt(111) surface. Such solvent-dependent sizes of adsorbed aggregates are in reasonable agreement with apparent hydrodynamic radii of PFSIs in the corresponding solutions determined by dynamic light scattering (DLS) while assuming the formation of spherical aggregation. Interestingly, a step-terrace structure characteristic to a clean Pt(111) surface is observed in a propanol-rich PFSI solution (0.1 wt % Nafion + 44.45 wt % water + 55.45 wt % 1-propanol) but X-ray photoelectron spectroscopy clearly indicates the existence of fluorocarbon species at the Pt(111) surface, suggesting the formation of a smooth adsorbed layer of PFSIs in a lying down configuration. Absence of any features assignable to aggregates in DLS data suggests well-dispersion of PFSIs in such propanol-rich solution without aggregations. Thus, the adsorbed structure of PFSIs at Pt surfaces can be controlled by tuning the composition of mixed solvent, which affects the aggregation of PFSI in the liquid phase.