Long-Chain Branched Polypropylene: Effects of Chain Architecture, Melt Structure, Shear Modification, and Solution Treatment on Melt Relaxation Dynamics

Influences and Failure Analysis of the Interaction Between Melt and Gas on Double-Layer Gas-Assisted Extrusion Molding of Polymer Micro-Catheters

Although the extrudate swelling, melt fracture, and extrusion deformation of polymer micro-catheters in traditional extrusion molding can be eliminated via the double-layer gas-assisted extrusion (DL-GAE) method, some failure problems are generated under unreasonable process conditions. To ascertain the reasons for failure in DL-GAE molding of polymer micro-catheters, the influences of the interaction between the melt and double assisted gas on the DL-GAE molding of polymer micro-catheters were experimentally and numerically studied. Meanwhile, a DL-GAE die and experimental system were designed and constructed. We analyzed the influence laws of the melt and assisted gas on the DL-GAE molding of polymer micro-catheters, as well as reasons for the molding's failure. Our studies demonstrate that under the condition of stable DL-GAE, as the melt flow rate increases, the wall thickness and diameter of polypropylene (PP) micro-catheters increase. When the melt flow rate continuously increases, the stability of the assisted gas is destroyed, resulting in the failure of DL-GAE. In addition, under synchronized pressures of a double gas-assisted layer, the diameters of the micro-catheters increase, but their wall thickness decreases. Under an individual pressure increase of the outer gas-assisted layer, surface bump defects are generated. Under an individual pressure increase of the inner gas-assisted layer, the diameters of PP micro-catheters swell prominently until they break. Therefore, although DL-GAE can eliminate extrusion problems of polymer micro-catheters, it is suggested that reasonable process parameters for the melt and double assisted gas should be satisfied and matched. This work can provide significant technical support for the DL-GAE of polymer micro-catheters during manufacture.

Noncontact Microfluidics of Highly Viscous Liquids for Accurate Self-Splitting and Pipetting

Accurate dosing for various liquids, especially for highly viscous liquids, is fundamental in wide-ranging from molecular crosslinking to material processing. Despite droppers or pipettes being widely used as pipetting devices, they are powerless for quantificationally splitting and dosing highly viscous liquids (>100 mPa s) like polymer liquids due to the intertwined macromolecular chains and strong cohesion energy. Here, a highly transparent photopyroelectric slippery (PS) platform is provided to achieve noncontact self-splitting for liquids with viscosity as high as 15 000 mPa s, just with the assistance of sunlight and a cooling source to provide a local temperature difference (ΔT). Moreover, to guarantee the accuracy for pipetting liquids (>80%), the ultrathin MXene film (within a thickness of 20 nm) is self-assembled as the photo-thermal layers, overcoming the trade-off between transparency and photothermal property. Compared with traditional pipetting strategies (≈1.3% accuracy for pipetting polymer liquids), this accurate microfluidic chip shows great potential in adhesive systems (bonding strength, twice than using the droppers or pipettes).

Surface Roughening of Irradiation-Activated Basalt Fiber through In Situ Growth of SiO2: Effects on Crystallization and Properties of PP Composites

Basalt fiber (BF) is deemed a new environmentally friendly and high-performance fiber material due to its high strength, electrical insulation, corrosion resistance and high temperature resistance. Yet, the surface inertness restricts its practical application. In this work, the BF was irradiated and activated by electron beam, followed by in situ growth of SiO2 using a hydrothermal method, then composites with polypropylene (PP) were prepared by microinjection molding. According to the results of scanning electron microscopy (SEM) and Fourier transform infrared (FTIR), more active sites can be formed after irradiation, thus more SiO2 nanoparticles were generated on the surface of BF. Consequently, the rough surface of modified BF could provide stronger shear force during melt processing and resulted in a higher orientation of the molecular chains, increasing the lamellar thickness and generating more highly ordered β crystals in the composites. I400BF-gSiO2 exhibited the highest content of β crystals with the crystallinity of 53.62% and orientation of β (300) crystal plane of 0.91, which were 8.66% and 0.04 higher than those of the composite with pristine BF. Furthermore, due to the perfection of crystals, increased interfaces and interfacial interlocking between PP molecules and modified BF, I400BF-gSiO2 showed good overall performance, with storage modulus of 8000 MPa at -100 °C, glass transition temperature of 23.03 °C and tensile strength of 62.2 MPa, which was 1900 MPa, 1.23 °C and 29.6 MPa higher than neat PP. Hence, the surface roughing strategy proposed in this work is expected to provide some insight and promote the application of BF reinforced thermoplastic composites.