Quantitative Crystal Structure Analysis of Poly(vinyl Alcohol)–Iodine Complexes on the Basis of 2D X-ray Diffraction, Raman Spectra, and Computer Simulation Techniques

Polyvinyl alcohol-based polarizers for new displays: molecules, processing and properties

Polarizers are a key component of new display panels (i.e. liquid crystal displays (LCDs) and organic light-emitting diodes (OLEDs)), consisting of a polarizing film, support film, compensation film, and optical clear adhesives between the layers. The key functional layer is the iodine-doped polyvinyl alcohol (PVA) film. The processing of polarizers involves the synthesis of an optical-grade PVA resin, followed by the preparation of highly oriented iodine-doped PVA films, which includes the film casting, iodine doping, boric acid crosslinking, and post-stretching steps. Revealing the multi-scale structure and changes in chain dynamics during processing is crucial for establishing the structure-process-property relationship of PVA-based polarizers. The current work reviews the recent research progress in this direction, primarily including the following: (1) primary chemical structure of PVA, (2) solution casting of PVA films, (3) hierarchical structure and dynamics heterogeneity of plasticized PVA films, (4) formation mechanism of PVA-iodine complexes, and (5) crosslinking mechanism of boric acid in PVA.

Polymeric Iodine Transport Layer Enabled High Areal Capacity Dual Plating Zinc-Iodine Battery

Iodine cathode in aqueous battery has drawn great attention due to its high energy density and high safety. However, iodine has extremely low conductivity of 1×10-7 S cm-1, which usually results in low specific capacity. In this work, a PVA-hydrogel layer was designed to enhance the areal capacity of zinc-iodine cell. The areal capacity of PVA-hydrogel layer modified CNT cathode showed twice as higher capacity than that of pure CNT film in a dual-plating cell, The significant enhancement of the capacity was attributed to the fast iodine transport in the PVA-hydrogel layer. Besides, the strong interaction between PVA chain and polyiodide anions prevented the shuttle effect. The PVA modified CNT cathode could stably operate for over 3000 hours with remarkably higher capacity and cycle life. We analyzed the uniquely fast transport behavior of polyiodides in PVA hydrogel by in situ Raman spectroscopy, in situ optical micrography, as well as DFT calculations. It was found that the strong binding force together with lower dissociation energy of iodine on PVA chain is the dominate reason for reduced shuttle effect and fast polyiodide transport. As a result, the assembled PVA-I2 pouch cells showed excellent performance in both dual-plating cells and conventional-type cells.

Enhanced Dichroism of Polarizing Composite Films by Embedding Sepiolite

The present study investigated the use of fibrous nanoparticle-filled polarizing films. Sepiolites were selected as nanoparticles and incorporated into a PVA-iodine complex. The resulting nanocomposite film was elongated and dyed with iodine. Various properties of the nanocomposite polarizing films, including thermal, morphological, optical, and rheological features, were experimentally analyzed. The study demonstrated that an increase in sepiolite loading was accompanied by an enhancement in both the mechanical and viscoelastic properties. In particular, the incorporation of nanoparticles led to an increase in birefringence and the degree of polarization. This was attributed to the alteration of the internal structure of the PVA film caused by the embedded sepiolites. The thermal analysis showed that the composite film with a higher content of sepiolites exhibited higher crystallinity and a higher melting temperature.

Restraining the shuttle effect of polyiodides and modulating the deposition of zinc ions to enhance the cycle lifespan of aqueous Zn-I2 batteries

The boom of aqueous Zn-based energy storage devices, such as zinc-iodine (Zn-I2) batteries, is quite suitable for safe and sustainable energy storage technologies. However, in rechargeable aqueous Zn-I2 batteries, the shuttle phenomenon of polyiodide ions usually leads to irreversible capacity loss resulting from both the iodine cathode and the zinc anode, and thus impinges on the cycle lifespan of the battery. Herein, a nontoxic, biocompatible, and economical polymer of polyvinyl alcohol (PVA) is exploited as an electrolyte additive. Based on comprehensive analysis and computational results, it is evident that the PVA additive, owing to its specific interaction with polyiodide ions and lower binding energy, can effectively suppress the migration of polyiodide ions towards the zinc anode surface, thereby mitigating adverse reactions between polyiodide ions and zinc. Simultaneously, the hydrogen bond network of water molecules is disrupted due to the abundant hydroxyl groups within the PVA additive, leading to a decrease in water activity and mitigating zinc corrosion. Further, because of the preferential adsorption of PVA on the zinc anode surface, the deposition environment for zinc ions is adjusted and its nucleation overpotential increases, which is favorable for the dense and uniform deposition of zinc ions, thus ensuring the improvement of the performance of the Zn-I2 battery. This investigation has inspired the development of a user-friendly and high-performance Zn-I2 battery.

In situ growth of UiO-66-NH2 in wood-derived cellulose for iodine adsorption

The capture of radioactive iodine is an inevitable requirement in nuclear industry for environmental protection. Metal-organic frameworks (MOFs) are a new generation of sorbents that have wide applications for iodine adsorption and recovery. Although the loading of MOFs on wood can avoid the drawbacks of the powder form of MOFs in implementation, the dense structure of wood results in the lower loading, even after delignification, which limits the adsorption capacity. Herein, a hierarchically porous UiO-66-NH₂ @WCA composite was fabricated by in-situ synthesis of UiO-66-NH₂ in wood-derived cellulose aerogel (WCA) that was further removed hemicellulose from delignified wood. UiO-66-NH₂ @WCA exhibited a high loading (36 wt%) of UiO-66-NH₂ crystals and a high adsorption capacity of 704 mg/g for iodine vapor and 248 mg/g for iodine aqueous solution. The adsorption behavior in iodine aqueous solution was well predicted by the Freundlich isotherm and pseudo-second-order kinetic model. The adsorption capacity of UiO-66-NH₂ @WCA was highest in solution when the pH was 6, while the ionic strength had little effect. The hydroxyl groups on the WCA matrix had a charge transfer effect with iodine, providing additional sites for iodine capture. Furthermore, a packed column system was applied to demonstrate the excellent recyclability and potential for practical application.

Hybridization of Wide-Angle X-ray and Neutron Diffraction Techniques in the Crystal Structure Analyses of Synthetic Polymers

The development in the crystal structure analysis of synthetic polymers using the hybridized combination of wide-angle X-ray and neutron diffraction (WAXD and WAND, respectively) techniques has been reviewed with many case studies performed by the authors. At first, the technical development was reviewed, in which the usage of high-energy synchrotron X-ray source was emphasized for increasing the total number of the observable diffraction peaks, and several examples were introduced. Secondly, the usage of the WAND method was introduced, in which the successful extraction of hydrogen atomic positions was described. The third example is to show the importance for the hybrid combination of these two diffraction methods. The quantitative WAXD data analysis gave the crystal structures of at-poly(vinyl alcohol) (at-PVA) and at-PVA-iodine complex. However, the thus-proposed structure models were found not to reproduce the observed WAND data very much. The reason came from the remarkable difference in the atomic scattering powers of the constituting atomic species between WAXD and WAND phenomena. The introduction of statistical disorder solved this serious problem, which reproduced both of the observed WAXD and WAND data consistently. The more systematic combination of WAXD and WAND methods, or the so-called X-N method, was applied also to the quantitative evaluation of the bonded electron density distribution along the skeletal chains, where the results about polydiacetylene single crystals were presented as the first successful study. Finally, the application of WAND technique in the trace of structural changes induced under the application of external stress or temperature was described. The future perspective is described for the development of structural science of synthetic polymers on the basis of the combined WAXD/WAND techniques.

One-pot fabrication of an anisotropic thermally conductive boron nitride/polyvinyl alcohol composite film based on salting-out effect

A facile method to accomplish the directional arrangement of thermally conductive lamellar fillers is reported to enhance thermal conductivity of polymer composite.

Evidence for complexation-induced micro-extension of poly(vinyl alcohol) chains in interphase and amorphous domains from solid-state NMR

The three-phase structure of poly(vinyl alcohol) (PVA)-iodine complexes was elucidated by solid-state NMR (SSNMR), of which the micro-extension of the PVA segment in the interphase and amorphous domains was directly confirmed. The three-phase structure of the PVA-iodine complex was decomposed by the inverse ¹³C T₁-filter, where ¹³C NMR resonance lines of a C(H) triplet were observed in all three phases. The chain axis of ∼26% extended chains in the interphase deviates 35°-50° relative to the stretching direction, while there is only a 1° deviation for the extended chains in the crystalline domain. The increasing iodine concentration results in the increment of hydrogen-bonded C(H) fractions in both the amorphous and interphase domains, while the distribution of different C(H) fractions remains almost constant in the crystalline domain. Such an increment results from the locally extended PVA chains induced by polyiodine species (I₃^-/I₅^-), since the hydrogen bond(s) (HBs) required a specific direction. Direct evidence for this comes from the similar ¹³C CP/MAS spectra of C(H) in the three phases between unoriented iodine-doped PVA and highly oriented pure PVA. This supports the aggregation model for the formation mechanism of PVA-iodine complexes, where the PVA chain takes an extended zig-zag conformation.

Effect of KI Concentration in Correcting Tank on Optical Properties of PVA Polarizing Film

Polarizer is a key component of the liquid crystal display panel, and the optical properties mainly include transmittance, degree of polarization and chromaticity. Polarizer is made of a multilayer optical film, in which the PVA polarizing film is the core structure for realizing the polarization of the whole polarizer. PVA polarizing film is commonly manufactured through a multi-step craft, including rinsing, dyeing, stretching and correcting. The correction process has a significant impact on the final apparent color and optical properties of the polarizer. In this study, the KI concentration in the correcting tank, ranging from 1% to 3%, was systematically investigated. With the increase in KI concentration, the Raman vibration peak at 160 cm-1 representing I5- ions gradually weakened, while the Raman vibration peak at 110 cm-1 representing I3- ions gradually increased, indicating that the KI in the correcting tank changed the chemical equilibrium of polyiodide ions in PVA. Then abundant chromophore I5- ions were consumed and I3- ions generated, so that the apparent color of PVA polarizing film gradually changed from dark blue to dark gray, and the chromaticity a-value and b-value gradually increased. The change in the concentration of dichroic species (I5- and I3-) in PVA polarizing film had directly affected its transmittance in the visible range. From the UV-Vis transmittance spectrum of PVA polarizing film, when the I5- ions were consumed and I3- ions generated, the transmittance of PVA polarizing film in the region of 675-525 nm wavelength increased gradually while the polarization degree also increased.

Hydrogen-bond-dominated mechanical stretchability in PVA films: from phenomenological to numerical insights

Hydrogen bonds (H-bonds) in poly(vinyl alcohol) (PVA) play a crucial role in macroscopic mechanical properties, particularly for stretchability. However, there is still some ambiguity about the quantitative dependence of H-bond interactions on the mechanical performance, mainly attributed to the difficulty in the discrimination of various H-bond types. Herein, small molecular chemicals as plasticizers were incorporated into the PVA matrix to tailor the H-bonding interactions. By altering the PVA molecular weight, plasticizer type and loading, both the stretchability and H-bond content were regulated on a large scale. By a combination of DMA, IR spectroscopy, MD simulation and solid-state ¹³C-NMR, every sort of H-bond in PVA was assigned, and their relative fractions were ascertained quantitatively. After correlating the elongation ratio with the relative fraction of the different types of H-bonding interaction, it was found that all the pairs of elongation vs. intermolecular H-bond content derived from different series of PVA/plasticizer films could be plotted into a master curve and exhibited good linearity, indicating that intermolecular H-bonds dominate the mechanical stretchability in PVA films. Our efforts contribute towards an in-depth understanding of performance optimization induced by H-bond manipulation from empirical, phenomenological aspects to intrinsic, numerical insights.

Network structure of swollen iodine-doped poly(vinyl alcohol) amorphous domain as characterized by low field NMR

The network structure in the amorphous domain of swollen iodine-doped poly(vinyl alcohol) (PVA) was systematically investigated by low-field (LF) NMR techniques to reveal the PVA-iodine complex formation mechanism. Three PVA-iodine complexes were obtained under different iodine concentrations (c_iodine) of KI/I₂ solution: (i) c_iodine < 0.1 M: PVA-I₃^-/I₅^- complex only exists in the non-crystalline region, (ii) 0.1 M < c_iodine < 1 M: formation of PVA-I₃^- complex I, and (iii) c_iodine > 1 M: formation of PVA-I₃^- complex II. It was found that there is no intermediate-magnitude chain motion of PVA under dyeing conditions to induce the substance exchange, as evidenced by the unchanged second moment M₂ (∼1.2 × 10⁴ m s^-2) at elevated temperature (<380 K). The introduction of iodine ions can affect the chain mobility of the interphase and mobile regions. With increasing c_iodine, the chain dynamics become more restricted, as detected by the faster decay of the T₂ relaxometry results, which further accelerates the complexation process. The residual dipolar coupling strength, D_res, obtained by the more quantitative double-quantum (DQ) NMR, increases abruptly at c_iodine > 1 M. This suggests more constraints form in the amorphous network for the PVA-I₃^- complex II system. The constant defects fraction further reveals that the complexation prefers to happen along the tie chains. These results supply a possible formation pathway for the PVA-iodine complexes.

Synthesis of Micrometer-Sized Poly(methyl acrylate) by Temperature-Step Microsuspension Polymerization with Iodoform Based on the "Radical Exit Depression" Effect§

Previously, we have reported the successful preparation of micrometer-sized poly(methyl methacrylate) particles without submicrometer-sized byproduct particles by microsuspension iodine-transfer polymerization (ms ITP), in which the radical exit depression (RED) effect was expected, with the benzoyl peroxide initiator at 8 wt % relative to the monomer. However, it was difficult to apply it simply under a similar condition for methyl acrylate (MA), which is more hydrophilic than methyl methacrylate (MMA), because the polymerization rate in the water phase (R_p^w) arising from the oligomer radicals exiting from the monomer droplets is high, resulting in a lot of submicrometer-sized byproduct particles. In this study, the problem was overcome by utilizing a two-step temperature process in the microsuspension polymerization with iodoform (ms I) of MA, which supports the proposed mechanism in the ms ITP of MMA in the previous paper. Although the control of the molecular weight (M_n) and the molecular weight distribution (M_n/M_w) was restricted, the preparation of micrometer-sized particles without byproduct particles was realized and a high conversion was reached within a practical time that meets the demands of the industry by utilizing the ms I. The optimal conditions for MA were 70 °C for 2 h, followed by 80 °C for 4 h with a high content of initiator (8 wt % relative to a monomer).

Supramolecular gelation controlled by an iodine clock

Programming supramolecular assembly in the time domain is a fundamental aspect of the design of biomimetic materials. We achieved the time-controlled sol-gel transition of a poly(vinyl alcohol)-iodine supramolecular complex by generating iodine in situ with a clock reaction. We demonstrate that both the gelation time and the mechanical properties of the resulting hydrogel can be tuned by properly selecting the clock parameters or through competitive iodine complexation.

Recent advances in post-stretching processing of polymer films with in situ synchrotron radiation X-ray scattering

The stretch-induced structural evolution mechanism is a long-standing scientific question in the post-stretching processing of polymer films. X-ray scattering, especially a combination of small- and wide-angle X-ray scattering (SAXS/WAXS), provides a powerful method to study the hierarchical structure of polymer films. Recent advances in synchrotron radiation (SR) light sources and detection techniques allow one to measure the structural evolution of polymer films during post-stretching processing in real time with ultrahigh time resolution, which benefits the understanding on this topic. This review summarizes some recent investigations on post-stretching processing of polymer films, which combine in situ X-ray scattering techniques with purposely designed tensile apparatus in terms of three aspects: uniaxial stretching, biaxial stretching and stretching with chemical reactions. Concerning the polymer bulk, traditional deformation mechanisms like stretch-induced crystallization (SIC), crystal slipping, phase transition and melting-recrystallization are discussed for the uniaxial and biaxial post-stretching of polymer films. New deformation models have been developed to focus on the structural evolution on the length scale of lamellar stacks, which consider the potential microphase separation of the interlamellar amorphous phase and microbuckling. For solution systems, the coupled effects of the mechanical work from external force and the chemical potential from possible chemical reactions are taken into account for the structural evolution during stretching in solution. Roadmaps of structural and morphological evolution in the processing parameter space (i.e., temperature, stress, strain and the concentration of additive in the bath solution) are eventually constructed for precursor films. The accumulation of a structural evolution database for post-stretching processing of polymer films can be expected to provide a helpful guide for industrial processing for high-performance polymers in the near future.