Photopolymerization of Cyclopolymerizable Monomers and Their Application in Hot Lithography

Influence of heat-assisted vat photopolymerization on the physical and mechanical characteristics of dental 3D printing resins

The effects of heat-assisted vat photopolymerization (HVPP) on the physical and mechanical properties of 3D-printed dental resins, including the morphometric stability of 3D-printed crowns, were investigated. A resin tank was designed to maintain the resin at 30, 40, and 50 ℃ during the 3D printing process. Test specimens were fabricated using a commercial dental resin, with untreated resin serving as the control group. Key properties such as viscosity, curing kinetics, surface microhardness, flexural properties, and dimensional accuracy were evaluated. The viscosity of the resin decreased significantly (P < 0.05) with increasing temperature, thereby enhancing its flow properties. Photo-DSC analysis revealed a 17.58% increase in peak heat flow at 50 ℃, indicating accelerated polymerization. Surface microhardness improved significantly (P < 0.05) with HVPP, though a slight reduction was observed at 50 ℃ compared to that at 30 and 40 ℃. The flexural strength, modulus, and resilience were significantly enhanced (P < 0.05) at higher temperatures, with 50 ℃ yielding the best mechanical properties. However, 3D morphometric analysis showed increased root mean square deviation from the CAD design at elevated temperatures. Our results suggest that HVPP enhances the durability of dental prostheses, although careful optimization of the printing temperature is essential to balance their strength and accuracy.

From Unregulated Networks to Designed Microstructures: Introducing Heterogeneity at Different Length Scales in Photopolymers for Additive Manufacturing

Photopolymers have been optimized as protective and decorative coating materials for decades. However, with the rise of additive manufacturing technologies, vat photopolymerization has unlocked the use of photopolymers for three-dimensional objects with new material requirements. Thus, the originally highly cross-linked, amorphous architecture of photopolymers cannot match the expectations for modern materials anymore, revealing the largely unanswered question of how diverse properties can be achieved in photopolymers. Herein, we review how microstructural features in soft matter materials should be designed and implemented to obtain high performance materials. We then translate these findings into chemical design suggestions for enhanced printable photopolymers. Based on this analysis, we have found microstructural heterogenization to be the most powerful tool to tune photopolymer performance. By combining the chemical toolbox for photopolymerization and the analytical toolbox for microstructural characterization, we examine current strategies for physical heterogenization (fillers, inkjet printing) and chemical heterogenization (semicrystalline polymers, block copolymers, interpenetrating networks, photopolymerization induced phase separation) of photopolymers and put them into a material scientific context to develop a roadmap for improving and diversifying photopolymers' performance.

Stimuli-Responsive Macromolecular Architecture by Butler Cyclopolymerizations: Synthesis and Applications

This article reviews the synthesis of polyzwitterions (PZs) (poly-carboxybetaines, -phosphonobetaines, and -sulfobetaines) having multiple pH-responsive centers. The synthesis follows the Butler cyclopolymerization protocol involving a multitude of diallylammonium salts and their copolymerization with SO₂ and maleic acid. The PZs have been transformed into cationic-, anionic-polyelectrolytes, and polyampholytes under the influence of pH. Particular attention is given to the application of these polymers as antiscalants, mild steel corrosion inhibitors, components in constructing Aqueous Two-Phase Systems (ATPSs), and membrane modifiers. The ATPSs could be used to separate various biomolecules, including proteins. Many amphiphilic polymers incorporating a few mol % hydrophobic monomers have shown enhanced viscosities and could be suitable for applications in oil fields. The progress of applying Butler cyclopolymerization in reversible addition-fragmentation chain transfer (RAFT) chemistry has been discussed. Future works are expected to focus on RAFT cyclopolymerization to construct block copolymers.

Photo-chemically induced polycondensation of a pure phenolic resin for additive manufacturing

Additive manufacturing of phenolic resins as a proof-of-concept for the first photo-chemical induced polycondensation by Hot Lithography. Through the dual use of a photoacidgenerator, the first pure 3D printing of Bakelite© is investigated.

UV-Induced Cationic Ring-Opening Polymerization of 2-Oxazolines for Hot Lithography

The cationic ring-opening polymerization (CROP) of 2-oxazolines gives polymers with unique characteristics arising from its polyamide backbones and structural versatility. Up to now, poly(2-oxazoline)s were obtained by classical thermal polymerization methods not aiming for application in bulk curing of structural polymers. We introduce the cationic photopolymerization of 2-oxazolines at elevated temperatures for the direct UV-induced curing of materials with exclusive chemical and structural particularities. After efficient photoinitiation via onium salt photoacid generators (PAGs), the immanent low-rate propagation is crucially promoted by thermal energy input to the ring-opening reaction. In simultaneous thermal analysis (STA), photo-DSC, and (thermo)mechanical analyses we investigated the UV-induced CROP of 2-oxazolines in a temperature range of 100-140 °C and show the exceptional potential of the introduced photopolymers. Furthermore, we applied the photopolymerizable system in Hot Lithography, a stereolithography-based 3D printing technology at elevated temperatures.