Self-Stratified Versatile Coatings for Three-Dimensional Printed Underwater Physical Sensors Applications

Proton-Assisted Assembly of Colloidal Nanoparticles into Wafer-Scale Monolayers in Seconds

Underwater adhesion processes in nature promise controllable assembly of functional nanoparticles for industrial mass production; However, their artificial strategies have faced challenges to uniformly transfer nanoparticles into a monolayer, particularly those below 100 nm in size, over large areas. Here a scalable "one-shot" self-limiting nanoparticle transfer technique is presented, enabling the efficient transport of nanoparticles from water in microscopic volumes to an entire 2-inch wafer in a remarkably short time of 10 seconds to reach near-maximal surface coverage (≈40%) in a 2D mono-layered fashion. Employing proton engineering in electrostatic assembly accelerates the diffusion of nanoparticles (over 50 µm2/s), resulting in a hundredfold faster coating speed than the previously reported results in the literature. This charge-sensitive process further enables "pick-and-place" nanoparticle patterning at the wafer scale, with large flexibility in surface materials, including flexible metal oxides and 3D-printed polymers. As a result, the fabrication of wafer-scale disordered plasmonic metasurfaces in seconds is successfully demonstrated. These metasurfaces exhibit consistent resonating colors across diverse material and geometrical platforms, showcasing their potential for applications in full-color painting and optical encryption devices.

Biomimetic Superhydrophobic Materials through 3D Printing: Progress and Challenges

Superhydrophobicity, a unique natural phenomenon observed in organisms such as lotus leaves and desert beetles, has inspired extensive research on biomimetic materials. Two main superhydrophobic effects have been identified: the "lotus leaf effect" and the "rose petal effect", both showing water contact angles larger than 150°, but with differing contact angle hysteresis values. In recent years, numerous strategies have been developed to fabricate superhydrophobic materials, among which 3D printing has garnered significant attention due to its rapid, low-cost, and precise construction of complex materials in a facile way. In this minireview, we provide a comprehensive overview of biomimetic superhydrophobic materials fabricated through 3D printing, focusing on wetting regimes, fabrication techniques, including printing of diverse micro/nanostructures, post-modification, and bulk material printing, and applications ranging from liquid manipulation and oil/water separation to drag reduction. Additionally, we discuss the challenges and future research directions in this burgeoning field.

Recent Advances on the Abrasion Resistance Enhancements and Applications of Superhydrophobic Materials

Researches on superhydrophobicity have been overwhelming and have shown great advantages in various fields. However, the abrasion resistance of superhydrophobic structures was usually poor, and they were easily damaged by external force or harsh environment, which greatly limited the applications of superhydrophobic surfaces. Much attention has been paid to improving the abrasion resistance of superhydrophobic materials by researchers. In this review, aimed at the advances on improving the abrasion resistance of superhydrophobic surfaces, it was summarized and compared three enhancement strategies including the reasonably design of micro-nano structures, the adoption of adhesives, and the preparation of self-healing surface. Finally, the applications of typical superhydrophobic materials with abrasion resistance were reviewed in various fields. In order to broaden the application fields of superhydrophobic materials, the abarasion resistance should be further improved. Therefore, we proposed the ideas for the future development of superhydrophobic materials with higher abrasion resistance. We hope that this review will provide a new approach to the preparation and development of stable superhydrophobic surfaces with higher abrasion resistance.

Eco-Friendly Superhydrophobic Composites with Thermostability, UV Resistance, and Coating Transparency

Despite the market demand for biofiber assemblies endowed with superhydrophobicity being huge, the current approaches to their production are complicated, time-consuming, and even pose a serious threat to the environment. Here, we report a simple surface treatment strategy to prepare environmentally friendly superhydrophobic biofiber composites. The obtained samples have certain UV resistance properties, which are mainly determined by the titanium dioxide (TiO₂) dosage. Additionally, the sample has excellent thermal stability, and the contact angle is maintained at 153.26° after heat treatment at 140 °C for 1 h. Quite encouragingly, thermal annealing of samples can transform translucent coatings into transparent structures and increase the tensile strength. The results also showed that this strategy could be integrated into the mass production process of other biofiber components as coating, such as coated paper, pulp boards, cotton gauzes, tissues, and so forth. Due to the facile preparation and environment-friendliness, this sustainable paper-based product can be used in diversified applications: packaging and storage of liquid food, protection of ancient books, UV- and rain-proof materials, and teaching demonstrations relevant to bionics, among others.

Femtosecond Laser Regulated Ultrafast Growth of Mushroom-Like Architecture for Oil Repellency and Manipulation

Natural organisms can create various microstructures via a spontaneous growth mode. In contrast, artificial protruding microstructures are constructed by subtractive methods that waste materials and time or by additive methods that require additional materials. Here, we report a facile and straightforward strategy for a laser-induced self-growing mushroom-like microstructure on a flat surface. By simply controlling the localized femtosecond laser heating and ablation on the poly(ethylene terephthalate) tape/heat-shrinkable polystyrene bilayer surface, it is discovered that a mushroom-like architecture can spontaneously and rapidly grow out from the original surface within 0.36 s. The dimension of the re-entrant micropillar array (cap diameter, pillar spacing, and height) can be accurately controlled through the intentional control of laser scanning. Followed by a fluorination and spray coating, the obtained surface can realize the repellency and manipulation of oil droplets. This work provides new opportunities in the fields of microfabrication, microfluidics, microreactor engineering, and wearable antifouling electronics.