Processed Bamboo as a Novel Formaldehyde-Free High-Performance Furniture Biocomposite

A Novel Alkyd-Based Composite Modification System for Achieving High-Performance Acrylic Coatings on Bamboo

Acrylic resins are widely favored for bamboo protective coatings due to their superior weather resistance; however, their widespread application is limited by their inherent drawbacks, including brittleness, inadequate adhesion, and poor water resistance. In this study, an innovative composite modification strategy, pre-blending alkyd resin with selected modifiers, was developed to enhance the adhesion, water resistance, and toughness of acrylic resin paint films. Compared to unmodified acrylic resin, the optimal group exhibited enhanced adhesion strengths of 4.21 MPa on tinplate and 7.36 MPa on bamboo, representing improvements of 31.56% and 29.35%, respectively. This was accompanied by a 205 g increase in scratch resistance and a 44% decrease in water absorption, indicating a concurrent enhancement in toughness, strength, and water resistance within the composite system. As revealed by X-ray photoelectron spectroscopy (XPS), differential scanning calorimetry (DSC), and Fourier transform infrared spectroscopy (FTIR) analyses, this enhancement was attributed to the formation of a multidimensional network structure arising from synergistic interactions among the modifier, the alkyd resin, and the acrylic resin. This study provides a theoretical basis for developing high-performance coatings for bamboo protection.

Analysis of sandwich graphene origami composite plate sandwiched by piezoelectric/piezomagnetic layers: A higher-order electro-magneto-elastic analysis

This work applies a higher order thickness-stretched model for the electro-elastic analysis of the composite graphene origami reinforced square plate sandwiched by the piezoelectric/piezomagnetic layers subjected to the thermal, electric, magnetic and mechanical loads. The plate is manufactured of a copper matrix reinforced with graphene origami where the effective material properties are calculated based on the micromechanical models as a function of volume fraction and folding degree of graphene origami, material properties of matrix, reinforcement, and local temperature. The governing equations are derived using the virtual work principle in terms of the bending, shear and stretching functions, in-plane displacements, electric, and magnetic potentials. The numerical results including various displacement components, maximum electric, and magnetic potentials are presented with changes of volume fraction, folding degree of reinforcement, electrical, magnetic, and thermal loading. A verification investigation is presented for approve of the methodology, and the solution procedure. The main novelty of this work is simultaneous effect of the thickness stretching and the multi-field loading on the electromagnetic bending results of the sandwich plate. Another novelty of this work is usage of graphene origami nano-reinforcement as a controllable material in a sandwich structure subjected to multi-field loadings. The results show an increase in bending, shear, and stretching deflections with an increase in electromagnetic loads, and folding degree as well as a decrease in volume fraction of reinforcement.

Recycling of Waste Bamboo Biomass and Papermaking Waste Liquid to Synthesize Sodium Lignosulfonate/Chitosan Glue-Free Biocomposite

The development of the paper industry has led to the discharge of a large amount of papermaking waste liquid containing lignosulfonate. These lignin black liquids cause a lot of pollution in nature, which runs counter to the current environmental protection strategy under the global goal. Through the development and use of lignosulfonate in papermaking waste liquid to increase the utilization of harmful substances in waste liquid, we aim to promote waste liquid treatment and reduce environmental pollution. This paper proposes a new strategy to synthesize novel glue-free biocomposites with high-performance interfacial compatibility from papermaking by-product sodium lignosulfonate/chitosan (L/C) and waste bamboo. This L/C bamboo biocomposite material has good mechanical properties and durability, low formaldehyde emissions, a high recovery rate, meets the requirements of wood-based panels, and reduces environmental pollution. This method is low in cost, has the potential for large-scale production, and can effectively reduce the environmental pollution of the paper industry, promoting the recycling of biomass and helping the future manufacture of glue-free panels, which can be widely used in the preparation of bookcase, furniture, floor and so on.

Effect of Low Temperature Reactive Dye Reactive Red 2 on Dyeing and Tensile Properties of Twisted Bamboo Fibers

This study employed bamboo as the raw material and employed the sodium chlorite method to remove most of the chromogenic groups in bamboo. The low-temperature reactive dyes were then utilized as the dyeing agents in combination with the one-bath method to dye the decolorized bamboo bundles. The dyed bamboo bundles were subsequently twisted into bamboo fiber bundles with high flexibility. The effects of various factors, including dye concentration, dyeing promoter concentration, and fixing agent concentration, on the dyeing properties, mechanical properties, and other properties of the twisted bamboo bundles were investigated using a tensile test, dyeing rate test, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, and scanning electron microscopy. The results indicate that the macroscopic bamboo fibers prepared by the top-down method have excellent dyeability. The dyeing treatment not only improves the aesthetics of bamboo fibers but also improves their mechanical properties to a certain extent. When the concentration of dye is 1.0% (o.w.f.), the concentration of dye promoter is 30 g/L, and the concentration of color fixing agent is 10 g/L, the comprehensive mechanical properties of the dyed bamboo fiber bundles are the best. At this time, the tensile strength is 95.1 MPa, 2.45 times that of undyed bamboo fiber bundles. XPS analysis results show that the relative content of C-O-C in the fiber is significantly increased compared with that before dyeing, which indicates that the formed dye fiber covalent bond can strengthen the cross-linking between fibers, thus improving its tensile performance. The covalent bond is stable, and the dyed fiber bundle can retain its mechanical strength even after high temperature soaping.

Bamboo-based magnetic activated carbon for efficient removal of sulfadiazine: Application and adsorption mechanism

Due to increasing antibiotic pollution in the water environment, green and efficient adsorbents are urgently needed to solve this problem. Here we prepare magnetic bamboo-based activated carbon (MDBAC) through delignification and carbonization using ZnCl₂ as activator, resulting in production of an activated carbon with large specific surface area (1388.83 m² g^-1). The influencing factors, such as solution pH, initial sulfadiazine (SD) concentration, temperature, and contact time, were assessed in batch adsorption experiments. The Langmuir isotherm model demonstrated that MDBAC adsorption capacity on SD was 645.08 mg g^-1 at its maximum, being higher than majority of previously reported adsorbents. In SD adsorption, the kinetic adsorption process closely followed the pseudo-second kinetic model, and the thermodynamic adsorption process was discovered to be exothermic and spontaneous in nature. The MDBAC exhibited excellent physicochemical stability, facile magnetic recovery and acceptable recyclability properties. Moreover, the synergistic interactions between MDBAC and SD mainly involved electrostatic forces, hydrogen bonding, π-π stacking, and chelation. Within the benefits of low cost, ease of production and excellent adsorption performance, the MDBAC biosorbent shows promising utilization in removing antibiotic contaminants from wastewater.

Transforming municipal cotton waste into a multilayer fibre biocomposite with high strength

We analyzed the problematic textile fiber waste as potential precursor material to produce multilayer cotton fiber biocomposite. The properties of the products were better than the current dry bearing type particleboards and ordinary dry medium-density fiberboard in terms of the static bending strength (67.86 MPa), internal bonding strength (1.52 MPa) and water expansion rate (9.57%). The three-layer, four-layer and five-layer waste cotton fiber composite (WCFC) were tried in the experiment, the mechanical properties of the three-layer WCFC are insufficient, the five-layer WCFC is too thick and the four-layer WCFC had the best comprehensive performance. The cross-section morphology of the four-layer WCFC shows a dense structure with a high number of adhesives attached to the fiber. The hardness and stiffness of the four-layer cotton fiber composite enhanced by the high crystallinity of cellulose content, and several chemical bondings were presence in the composites. Minimum mass loss (30%) and thermal weight loss rate (0.70%/°C) was found for the four-layer WCFC. Overall, our findings suggested that the use of waste cotton fiber (WCF) to prepare biocomposite with desirable physical and chemical properties is feasible, and which can potentially be used as building material, furniture and automotive applications.

Innovative Conversion of Pretreated Buxus sinica into High-Performance Biocomposites for Potential Use as Furniture Material

Traditional wood-based panels are usually made from large-diameter trees and rely on adhesives for compactness, which negatively impacts the environment and human health. However, the widely distributed small-diameter shrubs are good raw materials for wood-based panels with abundant fibers, but are often under-exploited. This research reports the preparation of self-bonding biocomposites from Buxus sinica by an innovative combined approach of extraction, alkali treatment, and hot molding. The resulted biocomposites show better mechanical properties in which the flexural modulus (7.79 GPa) and the tensile modulus (4.33 GPa) were 5 times and 1.7 times higher than the conventional fiberboard, respectively, and also demonstrated better hydrophobicity than fiberboard, which could be due to the layer of lignin that formed on its surface preventing the infiltration of water. To sum up, the biocomposites prepared from small-diameter shrubs meet the requirement of the furniture and architectural decoration materials, suggesting that the proposed approach can be used to produce high-performance biocomposites.

New Poplar-Derived Biocomposites via Single-Step Thermoforming Assisted by Phosphoric Acid Pretreatment

One-step thermoforming represents an effective approach to preparing glue-free biocomposites. This study aimed to produce glue-free biocomposites with high-temperature resistance and mechanical properties using phosphoric acid pretreatments combined with thermoforming. Due to the hot-moulding process, the cell wall was destroyed, which allowed the fibres to adhere closely together. Most hemicelluloses were hydrolysed through pretreatment with phosphoric acid, and the contact area between the cellulose and lignin was significantly increased. The biocomposites prepared by ball milling demonstrated remarkable flexural strength (49.03 MPa) and tensile strength (148.23 MPa). Moreover, they had excellent thermal stability, with the maximum temperature for pyrolysis rate at 374 °C, which was much higher than that of poplar (337 °C). In addition, the material released no formaldehyde during the preparation process, which is in line with the concept of green production.

Pressure-Steam Heat Treatment-Enhanced Anti-Mildew Property of Arc-Shaped Bamboo Sheets

Bamboo is one of the most promising biomass materials in the world. However, the poor anti-mildew property and poor dimensional stability limits its outdoor applications. Current scholars focus on the modification of bamboo through heat treatment. Arc-shaped bamboo sheets are new bamboo products for special decoration in daily life. In this paper, we reported pressure-steam heat treatment and explored the effect of pressure-steam on the micro-structure, crystallinity index, anti-mildew, chemical composition, physical properties, and mechanical properties of bamboo via X-ray diffractometer (XRD), scanning electron microscopy (SEM), Fourier-transform infrared (FTIR), wet chemistry method and nanoindentation (NI). Herein, saturated-steam heat treatment was applied for modified moso bamboo for enhancing the anti-mildew properties and mechanical properties of moso bamboo. Results showed that with the introduction of saturated steam, the content of hemicellulose and cellulose decreased, while the lignin-relative content increased significantly. The anti-mildew property of moso bamboo was enhanced due to the decomposition of polysaccharide. Last, the modulus of elasticity and hardness of treated moso bamboo cell walls were enhanced after saturated-steam heat treatment. For example, the MOE of the treated moso bamboo cell wall increased from 12.7 GPa to 15.7 GPa. This heat treatment strategy can enhance the anti-mildew property of moso bamboo and can gain more attention from entrepreneurs and scholars.

Study on Bamboo Longitudinal Flattening Technology

In this paper, we introduced a bamboo longitudinal flattening technology and analyzed the effects of the softening–flattening process on the physical and mechanical properties of moso bamboo. This is a newer bamboo processing technology that can enhance the utilization and reduce pollution compared with traditional bamboo-based products. Results showed that the parenchyma cells distorted and compacted due to the flattening process. The hemicellulose and cellulose content decreased, while the content of lignin presented an increasing tendency. As expected, the dimensional stability of moso bamboo enhanced due to the decrement of hemicellulose. The softening–flattening process positively contributed to the micro-mechanical properties of treated bamboo specimens. For example, the hardness and modulus of elasticity of the untreated bamboo sample increased from 0.58 and 15.7 GPa to 0.8 and 17.5 GPa, respectively. In addition, the changes in cellulose crystallinity and mechanical properties were also investigated in this paper. The cellulose crystallinity increased from 37.5% to 43.2%, significantly. However, the modulus of rupture of the flattened bamboo board decreased from 9000 to 7500 MPa due to the grooves made by the flattening roller. The MOE of flattening bamboo board showed the same decreasing tendency.

Bio-based composites fabricated from wood fibers through self-bonding technology

Green composite processing technology of wood fibers is an inevitable choice for global sustainable development. In this research, waste poplar powder with different particle sizes was used to prepare glue-free biocomposites with good mechanical and waterproof properties by hot-molding. The biocomposites made of larger size wood powder had better tensile strength (40.3 MPa) and the biocomposites made of smaller size wood powder had the greater bending strength (50.5 MPa). The thickness swelling rate of the biocomposites was only 4.26% after soaking in water for 24 h. The cross-section morphology of the biocomposites showed that the cell wall collapses enhanced the interfacial bonding. Chemical analysis showed that lignin repolymerized with cellulose and hemicellulose for the vitrification transition. In addition, the biocomposites with excellent mechanical properties had no formaldehyde release, which can replace the traditional density boards made of adhesives and applied as furniture materials and in line with the concept of cleaner production.

Preparation and Properties of Wood Plastic Composites with Desirable Features Using Poplar and Five Recyclable Plastic Wastes

This study evaluated the mechanical and hydrophobic properties of wood plastic composites (WPC) prepared by the hot molding approach incorporating five different recycled plastics and poplar flour. The WPC showed excellent tensile strength (36.9 MPa) and flexural strength (44.7 MPa) associated with good hydrophobicity, and the excellent properties of WPC could be due to the application of hot pressing which improved the amount of hydroxyl groups and reduced the crystallinity of WPC. The WPC also revealed a strong and hydrostable structure and negligible emission of formaldehyde during the preparation process. Overall, the WPC could be used to substitute traditional wood-based panels as potential furniture material, hence achieving sustainable utilization of plastic wastes.