Preparation of Flexible Carbon Fiber Fabrics with Adjustable Surface Wettability for High-Efficiency Electromagnetic Interference Shielding

Development of Underwater Oleophobic and Underoil Hydrophobic Strontium(II)-Cyclotriphosphazene Hexacarboxylate Framework with Prewetting-Induced Switchable Wettability and Self-Cleanability for Continuous Oil-Water Mixture and Emulsion Separations

Oil spill management presents significant challenges, particularly when addressing spills that occur beneath the water's surface. In this context, Sr-HCPCP (SRMIST-2) is an innovative MOF with underwater oleophobic and underoil hydrophobic properties, incorporating enhanced coordination, a strong affinity for water and hydrophilic strontium, and a nontoxic, eco-friendly, biocompatible, and hydrophobic cyclotriphosphazene. It is designed with switchable wetting properties and exceptional chemical and thermal stability. SRMIST-2 is synthesized via a hydrothermal reaction between strontium nitrate and hexakis(4-carboxylatophenoxy)-cyclotriphosphazene. Its structure consists of edge-sharing {Sr3(COO)6(H2O)3} polyhedra that form 1-D chains, which pair to create 2-D networks that further interact with HCPCP ligands to construct a three-dimensional framework. When coated onto cotton fiber using polydopamine, the resulting CF-PDA-SRMIST-2 demonstrates excellent oil-water separation. Depending on whether it is prewetted with water or oil, it achieves separation efficiencies of 88-99%, with high flux rates (3409 Lm2-h-1 for water and 2840 Lm2-h-1 for oil) and remains effective over 15 cycles. It effectively separates oil-in-water and water-in-oil emulsions with 98% and 95% efficiency, respectively. CF-PDA-SRMIST-2 remains stable under acidic, alkaline, saline, and extreme temperature conditions. Its self-cleaning, amphiphobic properties ensure durability and reusability. With its low-cost, scalability, and eco-friendly nature, CF-PDA-SRMIST-2 is a promising material for sustainable oil spill remediation and environmental protection.

Mechanical and electromagnetic shielding properties of carbon fabric with graphene nanoplatelets reinforced epoxy composites

In this work, carbon fabric-reinforced epoxy (CF/E) and carbon fabric/graphene nanoplatelets (1 wt%, 2 wt% and 3 wt%) reinforced epoxy (CF/GNP/E) laminates (one-layer, two-layer, and four-layer) were prepared using the hand layup method. Further, according to ASTM standards, the test samples were machined using abrasive waterjet machining, and tensile properties and hardness were studied. It was found that tensile strength modulus and strain-to-failure improved due to the addition of GNPs into the epoxy matrix in the composite; the CF/1GNP/E composite showed the highest tensile strength modulus and strain-to-failure. Further addition of GNPs of more than 2 wt% deteriorates the mechanical properties due to agglomeration. The electromagnetic interference shielding effectiveness by absorption and reflection of all the samples was investigated using the measured S-parameters in an X-band frequency range. The effectiveness of electromagnetic interference shielding increased with the addition of GNPs, and the multi-layer structure in the composites showed absorption-dominated electromagnetic shielding. The CF/3GNP/E 4-layer composite showed the highest (32.4dB) shielding effectiveness and was recommended for commercial application in the X-band frequency range.

Blacking any Material Surface by Amyloid-Fortified Carbon Coating Toward High-Performance Large-Scale Solar Steam Generation System

Enhancing the interfacial adhesion between carbon-based coatings and substrates through a simple method remains a challenge, mainly due to the intrinsic chemical inertness of carbon materials. Herein, a carbon nanosphere-based coating utilizing an amyloid-like protein aggregation strategy is developed, involving only the reaction of protein, reductant, and carbon nanospheres in an aqueous solution at room temperature. The resultant coating, enriched in amyloid-like protein structures, features both robust interfacial adhesion and high light absorption (≈98.5%) covering the entire UV/Vis to NIR regions. Adhesion energy between the coating and the glass exceeds 5436 J m-2, which is at least five times higher than those polymer-reinforced carbon-based coatings. Combining the strong adhesion and excellent photothermal conversion performance of this coating, a solar steam generation system is constructed with a water treatment capacity of 13.01 kg m-2 d-1, which is sufficient to provide daily supply for tens of people. Importantly, the photothermal conversion unit can be repeatedly cleaned and rolled up for storage, which is beneficial for the construction of portable devices. This work provides a facile and valuable method for preparing carbon-based coatings with strong interfacial adhesion, exhibiting great promise in energy conversion and storage, flexible wearable sensors, photothermal therapy, and so on.

Structural design of "straw and clay" based on cellulose nanofiber/polydopamine and its interfacial stress dissipation mechanisms

Cellulose nanofiber (CNF) is often incorporated as reinforcements into various matrices to optimize the mechanical properties of composites. However, the role of CNF in structural design interface components has been mostly neglected. Inspired by the architectural structure of "straw and clay", CNF and polydopamine (PDA) were used as the "straw phase" and "clay phase", respectively, to construct PDA/CNF self-assembled coatings on the carbon fiber (CF) surface via covalent bonding and non-covalent self-assembly. The organic coatings endowed the CF with high specific surface area, roughness and polarity, as well as a broad and gentle interfacial layer of the CF/epoxy resin composites. After self-assembly, the monofilament tensile strength (TS) of the fiber and the interlaminar shear strength (ILSS) of the CF/epoxy resin composites were increased by 13.44 % and 31.88 %, respectively. This investigation furnishes ideas for improving the mechanical performances of composites from the viewpoint of surface structure design and interface modulation.

Fabrication of highly conductive, flexible, and hydrophobic Kevlar®@Ni-P-B@Cu@CS fabric with excellent self-cleaning performance for electromagnetic interference shielding

In this work, a simple and cost-effective method was proposed and developed to prepare a novel multilayer-structured Kevlar®@nickel-phosphorus-boron@copper@copper stearate (Kevlar®@Ni-P-B@Cu@CS) composite fabric with high conductivity, high flexibility, high hydrophobicity, and high durability to effectively shield electromagnetic interference (EMI). In this method, an amorphous Ni-P-B alloy nanolayer was initially deposited onto a Kevlar® fabric via electroless plating. Afterward, a crystalline Cu nanolayer was deposited as the second layer via electroplating. Finally, a monolayer of copper stearate was innovatively self-assembled as the outermost protective layer. The Cu deposition was effectively adjusted and designed by controlling the plating current and plating time. The electrical resistance and contact angle of the optimized Kevlar®@Ni-P-B@Cu@CS composite fabric were as low as 3.2 mΩ sq-1 and as high as 115.39°, respectively, indicating that the fabric could withstand bending, tape-off, corrosion, and accelerated environmental tests. The average EMI-shielding efficiency of the durable composite fabric was 93.9 dB in the frequency range of 8.2-12.4 GHz, which was mainly attributed to the absorption loss. Thus, the proposed material configuration has promise for applications in aviation, aerospace, telecommunication, wearable devices, and military industries.

Stretchable, durable and asymmetrically wettable nanofiber composites with unidirectional water transportation capability for temperature sensing

The one-way transportation of liquids plays an important role in smart and wearable electronics. Here, we report an asymmetric nanofibrous membrane (ANM) with unidirectional water transport (UWT) capability by integrating one superhydrophilic MXene/Chitosan/Polyurethane (PU) nanofiber membrane (MCPNM) and one ultrathin hydrophobic PU/Polyvinylpyrrolidone (PVP) layer with a "bead-on-string" structure. The UWT performance shows long-term stability and can be well maintained during the cyclic stretching, abrasion and ultrasonic washing tests. The ANM exhibits negative temperature coefficient and is served as a temperature sensor to monitor the temperature variation of the environment, which can provide efficient alarm signals in a hot or cold condition. When attached on person's skin, the ANM displays a unique anti-gravity UWT behavior. The stretchable, wearable and multi-functional nanofibrous composite membrane with an asymmetric wettability shows potential applications in flexible and wearable electronics, health monitoring, etc.

Sandwich-Structured Surface Coating of a Silver-Decorated Electrospun Thermoplastic Polyurethane Fibrous Film for Excellent Electromagnetic Interference Shielding with Low Reflectivity and Favorable Durability

Nowadays, high efficiency and low reflection electromagnetic interference (EMI) shielding materials have a wide potential application of electronic fields. However, it is still challenging to achieve long-term durability under external mechanical deformations or other harsh conditions. Herein, sandwich-structured surface coatings with a mixture of polydimethylsiloxane (PDMS)/carboxylated multiwalled carbon nanotube and magnetic ferriferous oxide nanoparticle hybrid fillers (MWCNTs-COOH/Fe₃O₄, MFs) are introduced onto a silver-decorated electrospun thermoplastic polyurethane (TPU) fibrous film to achieve both outstanding low reflective EMI shielding and favorable durability. The surface coatings not only act as an effective absorbing layer but also provide a micro-nano hierarchical superhydrophobic surface. The resultant film shows a remarkable conductivity (361.0 S/cm), an excellent EMI shielding effectiveness (SE) approaching 85.4 dB, and a low reflection coefficient value of 0.61. Interestingly, the obtained film still maintains an excellent EMI SE even after mechanical deformations or being immersed in strong acidic solution, alkaline solution, and organic solvents for 6 h. This work opens a new avenue for the design of low reflective EMI shielding films under harsh environments.

Conductive Materials with Elaborate Micro/Nanostructures for Bioelectronics

Bioelectronics, an emerging field with the mutual penetration of biological systems and electronic sciences, allows the quantitative analysis of complicated biosignals together with the dynamic regulation of fateful biological functions. In this area, the development of conductive materials with elaborate micro/nanostructures has been of great significance to the improvement of high-performance bioelectronic devices. Thus, here, a comprehensive and up-to-date summary of relevant research studies on the fabrication and properties of conductive materials with micro/nanostructures and their promising applications and future opportunities in bioelectronic applications is presented. In addition, a critical analysis of the current opportunities and challenges regarding the future developments of conductive materials with elaborate micro/nanostructures for bioelectronic applications is also presented.

Functionalized Activated Carbon for Competing Adsorption of Volatile Organic Compounds and Water

The interfacial interaction of activated carbon with volatile organic compounds (VOCs) is seriously affected by water vapor. Therefore, it is vital to enhance the hydrophobic performance of activated carbon for expanding its application in industrial and environmental fields. Herein, a series of hydrophobic activated carbon was fabricated by tailored mixed siloxane and applied in dynamic competitive adsorption at 0, 50, and 90% humidity. Simultaneously, the diffusion molecular models and multicomponent adsorption experiments were used to study the adsorption and diffusion mechanisms. The hydrophobicity of activated carbon was significantly improved by loading of mixed siloxane, in which the equilibrium water absorption decreased from 21.9 to 7.2% and the contact angles increased by 70.10°. Meanwhile, dynamic competitive adsorption at different humidities indicated that the siloxane-functionalized activated carbons (SACs) showed much better competitive adsorption performances for VOCs than original activated carbon, which was further confirmed by the theoretical calculations of adsorption energy. In addition, a remarkable adsorption selectivity and reusability could be demonstrated to VOCs with different polarities on SACs. This study not only provides a new strategy for the hydrophobic modification of activated carbon materials but also offers theoretical guidance for the treatment of gas streams with significant water contents.

Recent advance in the fabrication of carbon nanofiber-based composite materials for wearable devices

Carbon nanofibers (CNFs) exhibit the advantages of high mechanical strength, good conductivity, easy production, and low cost, which have shown wide applications in the fields of materials science, nanotechnology, biomedicine, tissue engineering, sensors, wearable electronics, and other aspects. To promote the applications of CNF-based nanomaterials in wearable devices, the flexibility, electronic conductivity, thickness, weight, and bio-safety of CNF-based films/membranes are crucial. In this review, we present recent advances in the fabrication of CNF-based composite nanomaterials for flexible wearable devices. For this aim, firstly we introduce the synthesis and functionalization of CNFs, which promote the optimization of physical, chemical, and biological properties of CNFs. Then, the fabrication of two-dimensional and three-dimensional CNF-based materials are demonstrated. In addition, enhanced electric, mechanical, optical, magnetic, and biological properties of CNFs through the hybridization with other functional nanomaterials by synergistic effects are presented and discussed. Finally, wearable applications of CNF-based materials for flexible batteries, supercapacitors, strain/piezoresistive sensors, bio-signal detectors, and electromagnetic interference shielding devices are introduced and discussed in detail. We believe that this work will be beneficial for readers and researchers to understand both structural and functional tailoring of CNFs, and to design and fabricate novel CNF-based flexible and wearable devices for advanced applications.

Robust, Multiresponsive, Superhydrophobic, and Oleophobic Nanocomposites via a Highly Efficient Multifluorination Strategy

Artificial superhydrophobic surfaces are garnering constant attention due to their wide applications. However, it is a great challenge for superhydrophobic materials to simultaneously achieve good oil repellency, mechanochemical robustness, adhesion, thermomechanical properties, and multiresponsive ability. Herein, we propose a highly efficient multifluorination strategy to prepare superhydrophobic nanocomposites with the above features, which can be used as monoliths or coatings on various substrates. In this strategy, long-chain perfluorinated epoxy (PFEP) provides outstanding water/oil repellency, tetrafluorophenyl-based epoxy (FEP) possesses good thermodynamic compatibility with PFEP and increases the mechanical performance of the matrix, and carbon nanotubes grafted with perfluorinated segments and flexible spacers (FCNTs) tailor the surface roughness as well as impart multiple functions and ensure good binding interfaces. Notedly, all of the applications of constrained long-chain perfluorinated compounds are achieved via thiol-ene click chemistry, following the ethos of atom economy. The resultant PFEP₃₀/FCNTs₄₀ exhibits superhydrophobicity and oleophobicity, thermal conductivity (1.33 W·m^-1·K^-1), electronic conductivity (232 S m^-1), and electromagnetic interference shielding properties (∼30 dB at 8.2-12.4 GHz, 200 μm). Importantly, after different extreme physical/chemical tests, the PFEP₃₀/FCNTs₄₀ coating still shows outstanding water/oil repellency. In addition, the coating exhibits good photo/electrothermal conversion ability and shows the potential for sensor application. Moreover, the novel strategy provides an efficient guideline for large-scale preparation of robust, multiresponsive, superhydrophobic, and oleophobic materials.

A Carbon Composite Film with Three-Dimensional Reticular Structure for Electromagnetic Interference Shielding and Electro-Photo-Thermal Conversion

The design of flexible wearable electronic devices that can shield electromagnetic waves and work in all weather conditions remains a challenge. We present in this work a low-cost technology to prepare an ultra-thin carbon fabric-graphene (CFG) composite film with outstanding electromagnetic interference shielding effectiveness (EMI SE) and electro-photo-thermal effect. The compatibility between flexible carbon fabric skeleton and brittle pure graphene matrix empowers this CFG film with adequate flexibility. The reticular fibers and porous structures play a vital role in multiple scattering and absorption of electromagnetic waves. In the frequency range of 30-1500 MHz, the CFG film can achieve a significantly high EMI SE of about 46 dB at tiny thickness (0.182 mm) and density (1.4 g cm^-3) predominantly by absorption. At low safe voltages or only in sunlight, the film can self-heat to its saturation value rapidly in 40 s. Once the electricity or light supply is stopped, it can quickly dissipate heat in tens of seconds. A combination of the EMI SE and the prominent electro-photo-thermal effect further enables such a remarkable EMI shielding film to have more potential applications for communication devices in extreme zones.