Prewetting Polypropylene-Wood Pulp Fiber Composite Nonwoven Fabric for Oil-Water Separation

Development of Underwater Oleophobic and Underoil Hydrophobic Strontium(II)-Cyclotriphosphazene Hexacarboxylate Framework with Prewetting-Induced Switchable Wettability and Self-Cleanability for Continuous Oil-Water Mixture and Emulsion Separations

Oil spill management presents significant challenges, particularly when addressing spills that occur beneath the water's surface. In this context, Sr-HCPCP (SRMIST-2) is an innovative MOF with underwater oleophobic and underoil hydrophobic properties, incorporating enhanced coordination, a strong affinity for water and hydrophilic strontium, and a nontoxic, eco-friendly, biocompatible, and hydrophobic cyclotriphosphazene. It is designed with switchable wetting properties and exceptional chemical and thermal stability. SRMIST-2 is synthesized via a hydrothermal reaction between strontium nitrate and hexakis(4-carboxylatophenoxy)-cyclotriphosphazene. Its structure consists of edge-sharing {Sr3(COO)6(H2O)3} polyhedra that form 1-D chains, which pair to create 2-D networks that further interact with HCPCP ligands to construct a three-dimensional framework. When coated onto cotton fiber using polydopamine, the resulting CF-PDA-SRMIST-2 demonstrates excellent oil-water separation. Depending on whether it is prewetted with water or oil, it achieves separation efficiencies of 88-99%, with high flux rates (3409 Lm2-h-1 for water and 2840 Lm2-h-1 for oil) and remains effective over 15 cycles. It effectively separates oil-in-water and water-in-oil emulsions with 98% and 95% efficiency, respectively. CF-PDA-SRMIST-2 remains stable under acidic, alkaline, saline, and extreme temperature conditions. Its self-cleaning, amphiphobic properties ensure durability and reusability. With its low-cost, scalability, and eco-friendly nature, CF-PDA-SRMIST-2 is a promising material for sustainable oil spill remediation and environmental protection.

Amphiphilic Superspreading Polymer Membranes Prepared by Capillary Force-Driven Self-Assembly

To overcome the two main obstacles of large-scale application of superspreading material, self assembly is used to prepare superspreading polymer membrane (SPPM) in this work. An amphiphilic SPPM is prepared by capillary force-driven self assembly using PP melt-blown nonwovens and polyvinyl alcohol (PVA). The prepared SPPM has low preparation cost and stable performance since self assembly needs low energy consumption, and the production is thermodynamically stable. By using cryo-electron microscopy, transmission electron microscopy, X-ray photoelectron spectrum and scanning electron microscope with energy dispersive X-ray spectroscopy. It is proved that PVA is successfully assembled on the fiber surface of PP melt-blown nonwovens. The prepared SPPM has excellent spreading performance, the "spreading times" of both water and oil are less than 0.5 s. They showed much superior performance compared to traditional materials when applied in oil-water separation, seawater desalination, and ion separation. This work will definitely promote the development of self assembly, superspreading materials, and related sciences.

Preparation of multifunctional PET membrane and its application in high-efficiency filtration and separation in complex environment

Nowadays, effluent treatment is a severe challenge mainly because of its complex composition, which includes oil, heavy metal ions, and dyes. Developing new intelligent membranes is one of the strategies to tackle these significant challenges in wastewater treatment. In this study, we fabricated asymmetric polyethylene glycol terephthalate (PET) membranes by grafting cross-linked poly (itaconic anhydride) (CL-PITA) nanoparticles onto the irradiated face. These nanoparticles were then functionalized with polyethyleneimine (PEI) and protonated with HCl to introduce numerous active electropositive amine groups. The fundamental purpose was to increase surface roughness, introduce numerous hydrophilic groups, and modify it to create a multi-functional PET membrane to separate complex environments. The promising results demonstrated that the protonated PET-g-ITA/DVB(10)-cat membrane exhibited excellent separation efficiencies (SE) for water/light oil, water/heavy oil and oil-in-water (O/W) emulsion. Compared to PET-g-ITA/DVB(0)-cat, it showed superior performance in SE for O/W emulsion and flux decay for water/light oil after 10 cycles. More interestingly, owing to numerous positively charged active amino groups and negativley charged carboxylate groups, the intelligent membrane exhibited a high removal rate of ca. 90 % for anionic dye (congo red) and heavy metals (Cu2+ and Co2+), showing great potential in complex water treatment environments.

Spontaneous Separation of Immiscible Organic Droplets on Asymmetric Wedge Channels with Hierarchical Microchannels

Spontaneous separation of immiscible organic droplets has substantial research implications for environmental protection and resource regeneration. Compared to the widely explored separation of oil-water mixtures, there are fewer reports on separating mixed organic droplets on open surfaces due to the low surface tension differences. Efficient separation of mixed organic liquids by exploiting the rapid spontaneous transport of droplets on open surfaces remains a challenge. Here, through the fusion of inspiration from the fast droplet transport capability of Sarracenia trichome and the asymmetric wedge channel structure of shorebird beaks, this work proposes a spine with hierarchical microchannels and wedge channels (SHMW). Due to the synergistic effect of capillary force and asymmetric Laplace force, the SHMW can rapidly separate mixed organic droplets into two pure phases without requiring additional energy. In particular, the self-spreading of the oil solution on the open channel surface is utilized to amplify the surface energy difference between two droplets, and SHMW achieves the pickup of oil droplets floating on the surface of the organic solution. The maximum separation efficiency on 3-SHMW can reach 99.63%, and it can also realize the antigravity separation of mixed organic droplets with a surface tension difference as low as 0.87 mN·m-1. Furthermore, SHMW performs controllable separation, oil droplet pickup, and continuous separation and collection of mixed organic droplets. It is expected that this cooperative structure composed of hierarchical microchannels and wedge channels will be realized in resource recovery or chemical reactions in industrial production processes.

Mussel-Inspired Robust Peony-like Cu3(PO4)2 Composite Switchable Superhydrophobic Surfaces for Bidirectional Efficient Oil/Water Separation

To alleviate the economic and environmental damage caused by industrial discharges of oily wastewater, materials applied for efficient oil/water separation are receiving significant attention from researchers and engineers. Among others, switchable wettable materials for bidirectional oil/water separation show great potential for practical applications. Inspired by mussels, we utilized a simple immersion method to construct a polydopamine (PDA) coating on a peony-like copper phosphate surface. Then, TiO₂ was deposited on the PDA coating surface to build a micro-nano hierarchical structure, which was modified with octadecanethiol (ODT) to obtain a switchable wettable peony-like superhydrophobic surface. The water contact angle of the obtained superhydrophobic surface reached 153.5°, and the separation efficiency was as high as 99.84% with a flux greater than 15,100 L/(m²·h) after 10 separation cycles for a variety of heavy oil/water mixtures. Notably, the modified membranes have a unique photoresponsiveness, transforming to superhydrophilic upon ultraviolet irradiation, achieving separation efficiencies of up to 99.83% and separation fluxes greater than 32,200 L/(m²·h) after 10 separation cycles for a variety of light oil/water mixtures. More importantly, this switch behavior is reversible, and the high hydrophobicity can be restored after heating to achieve efficient separation of heavy oil/water mixtures. In addition, the prepared membranes can maintain high hydrophobicity under acid-base conditions and after 30 sandpaper abrasion cycles, and damaged membranes can be restored to superhydrophobicity after a brief modification in the ODT solution. This simple-to-prepare, easy-to-repair, robust membrane with switchable wettability shows great potential in the field of oil/water separation.

Superhydrophobic lignin-based multifunctional polyurethane foam with SiO2 nanoparticles for efficient oil adsorption and separation

Superhydrophobic polyurethane foam is one of the most promising materials for oil-water separation. However, there are only limited studies prepared matrix superhydrophobic foams as adsorbents. In this paper, SiO₂ modified by 1H, 1H, 2H, 2H-perfluorododecyl trichlorosilane (F-SiO₂) was added into the lignin-based foam matrix by a one-step foaming technique. The average diameter of F-SiO₂ was about 480 nm with an water contact angle (WCA) of 160.3°. The lignin-based polyurethane foam with F-SiO₂ had a superhydrophobic water contact angle of 151.3°. There is no obvious change in contact angle after 100 cycles of compression or after cutting and abrasion. Scanning electron microscopy (SEM) analysis showed that F-SiO₂ was distributed both on the surface and inside of the foam. The efficiency for oil-water separation reached 99 %. Under the light intensity of 1 kW/m², the surface temperature of the lignin-based foam rose to 77.6 °C. In addition, the foam exhibited self-cleaning properties and degraded within 2 h in an alcoholic alkali solution. Thus, in this study, we developed a novel matrix superhydrophobic lignin-based polyurethane foam with an excellent promise to be used as oil water separation adsorbents in industrial wastewater treatment and oil spill clean-up processes.

Rosin acid and SiO2 modified cotton fabric to prepare fluorine-free durable superhydrophobic coating for oil-water separation

Currently, fluorides and long-chain aliphatic compounds are the most frequent low surface energy chemicals utilized in the preparation of superhydrophobic coatings, but associated environmental risks and instability restrict their potential application in oil-water separation. This research described a superhydrophobic coating based on rosin acid and SiO₂ modified cotton fabric to overcome this challenge. By means of spray impregnation and UV-assisted click reaction, sulfhydryl modified rosin acid (RA), Octavinyl-POSS, and SiO₂ were grafted onto the surface of cotton fabric to obtain RA-SiO₂ superhydrophobic coating with rough surfaces such as lotus leaf and low surface energy. The RA-SiO₂ superhydrophobic coating had favorable self-cleaning ability, and also adsorbed various light and heavy oils to achieve efficient separation of oil-water mixtures. The separation efficiency was 96.3% and the permeate flux was 6110.84 (L⋅m^-2⋅h^-1) after 10 repetitions. The RA-SiO₂ superhydrophobic coating was found to be effective in separating oil-in-water and oil-in-water emulsions, and the separation mechanism was elaborated. In addition, it could effectively separate emulsions even after mechanical abrasion and chemical immersion, and had excellent stability. The fluorine-free and environmentally friendly low-cost superhydrophobic coating based on rosin acid is expected to play a significant potential in oil-water separation applications due to its excellent separation performance.

Tolerant chitosan/carboxymethyl cellulose@calcium composite films on nylon fabric for high-flux water/oil separation

Nacre as a natural organic-inorganic composite has outstanding mechanical toughness and oil repellency. Enlightened by nacre, we present here a novel strategy to fabricate superhydrophilic/underwater superoleophobic hybrid films on nylon fabric (NF). The hybrid films were constructed via facile and green layer-by-layer (LbL) assembly of calcium ion (Ca²⁺), chitosan (CS), and carboxymethyl cellulose (CMC) combined with biomimetic mineralization in CO₂ atmosphere. The resulting NF exhibits excellent superoleophobicity underwater, anti-oil-fouling ability, and stability. Under the drive of gravity, the deposited fabric can selectively remove pure and corrosive water from various oil-containing water with preferable separation efficiencies, great water flux (>6903 L·m^-2·h^-1), favorable oil penetration pressure (1.47 kPa), and outstanding recyclability. Especially, the NF can still sustain high underwater oleophobicity after repeatedly separating oil/corrosive water for 80 times. The green preparation process, eco-friendly and durable coating, and good separation performance allow the as-fabricated NF to be applied in oily wastewater treatment.

The Fabrication of Oleophobic Coating and Its Application in Particulates Filtration

The stir-frying process in Chinese cooking has produced serious emissions of oily particles, which are an important source of urban air pollution. In particular, the complex composition of fine particulate may pose a threat to human respiratory and immune systems. However, current filtration methods for oily particulate fumes have low filtration efficiency, high resistance, and high equipment costs. In polypropylene (PP) electret filters, efficiency rapidly decreases and pressure drop (wind resistance) sharply increases after the adsorption of oily particles, due to the oleophilic properties of the PP fibre. We addressed this issue of filter performance degradation by fabricating a sodium perfluorooctanoate (SPFO) oleophobic coating on polyvinylidene fluoride (PVDF) fibre membranes for oily particle filtration. The SPFO coating showed a promising oleophobic effect even at low concentrations, which suggests it has oleophobic properties for different oil types and can be modified for different substrates. This fabricated oleophobic coating is thermostable and the oleophobic effect is unaffected by temperatures from 0 to 100 °C. By modifying the SPFO coating on the PVDF membrane, a high filtration efficiency (89.43%) and low wind resistance (69 Pa) was achieved without oil adhesion, so the proposed coating can be applied in the filtration and purification of oily fine particles and offers a potential strategy for preventing atmospheric oil pollution.

Fluorine-Free Superhydrophobic Covalent-Organic-Polymer Nanosheet Coating for Selective Dye and Emulsion Separation

Covalent organic polymer nanosheets (COPNs) endowed with porous networks and large surface areas in their structures offer great advantages over other materials in addressing environmental problems. In this study, fluorine-free superhydrophobic COPNs were designed and applied to selective dye absorption. Notably, COPNs selectively adsorb dyes with a high hydrophobic index (HI) and reject low HI dyes with maximum adsorption capacities of 361 and 263 mg/g for crystal violet and methylene blue, respectively. The adsorption isotherm model showed that the COPNs follow the Langmuir adsorption isotherm model and pseudo-second-order kinetics. Next, we explored the superhydrophobicity of the COPNs by in situ fabrication with melamine sponge (COPNs-MS), which incorporates the superhydrophobicity of COPNs [water contact angle (WCA) of >150°] with the structure and flexibility of the MS skeleton. The COPNs-MS shows various oil-adsorbing properties with good adsorption capacity (from 60 to 120 g/g) and also effectively separates various surfactant-stabilized emulsions with a separation efficiency of over 99%. The as-fabricated COPNs-MS retains its superhydrophobicity in various solvents and hazardous conditions (WCA ≥ 150°) and exhibits good flame retardancy and excellent compression properties with excellent antifouling property due to the superhydrophobic COPN coating. Furthermore, COPNs-MS also demonstrates excellent recyclability because the strong COPN coating in the MS skeleton retains its hydrophobicity. Therefore, our fluorine-free superhydrophobic COPNs are not only capable of selective dye adsorption but also exhibit very good oil adsorption and surfactant-stabilized emulsion separation performance.

Robust and durable liquid-repellent surfaces

This review provides a comprehensive summary of characterization, design, fabrication, and application of robust and durable liquid-repellent surfaces.

NaOH-Induced Fabrication of a Superhydrophilic and Underwater Superoleophobic Styrene-Acrylate Copolymer Filtration Membrane for Effective Separation of Emulsified Light Oil-Polluted Water Mixtures

Oil-polluted water mixtures are difficult to separate, and thus, they are considered as a global challenge. A superior superhydrophilic and low-adhesive underwater superoleophobic styrene-acrylate copolymer filtration membrane is constructed using a salt (NaOH)-induced phase-inversion approach. The as-fabricated filtration membrane provides a hierarchical-structured surface morphology and three-dimensional high density open-rough porous geometry with a special chemical composition including highly accessible hydrophilic -COO^- agents, which all are of great importance for long-term usage of immiscible/emulsified (light) oil-polluted wastewater separation. The separation is performed with a high efficiency and a high flux under either a gravity-driven force or a small applied pressure of 0.1 bar. The filtration membrane indicates an excellent anti-fouling property and is easily recycled during multiple cycles. The outstanding performance of the filtration membrane in separating oil-polluted water mixtures and the cost-effective synthetic approach as well as commercially scaled-up initial materials all highlight its potential for practical applications.

Freely switchable super-hydrophobicity and super-hydrophilicity of sponge-like poly(vinylidene fluoride) porous fibers for highly efficient oil/water separation

Highly efficient oil/water separation ability is a prerequisite for the actual application of the membranes in oily sewage treatment, which is closely related to the surface feature and the porous structure of the membranes. In this work, the electrospun poly(vinylidene fluoride) (PVDF) porous fibers were firstly fabricated through blend-electrospinning with poly(vinyl pyrrolidone) (PVP) and then treating in distilled water. The results showed that the fibers exhibited the sponge-like porous structure, and a few PVP was reserved in the fibers due to the relatively good interaction between PVDF and PVP. The fibrous membrane exhibited high porosity, super-wettability with freely switchable super-lipophilicity and super-hydrophilicity. The oil adsorption capacities as well as the oil and water fluxes were measured, and the oil adsorption capacities were varied in the range of 22.7-76.0 g/g, and oil and water fluxes were 54,737.3 and 56,869.9 L/(m²h), respectively. Specifically, the PVDF porous fibrous membranes showed excellent separation abilities and they could highly efficiently separate oil from oil-in-water emulsions or separate water from water-in-oil emulsions, accompanied with the extremely high water or oil flux. This work confirms that the PVDF membranes composed of the porous fibers can be used in wastewater treatment.

Composited Gels from Nature Growing Scaffold: Synthesis, Properties, and Application

As a nature ultralight, well-aligned porous and anisotropy feedstock, cornstalk pith (CSP) has not been exploited for material design. Herein, we use CSP as substrate to prepare multifunctional elastic composite gels. First, CSP is pretreated by ferric chloride then immersed in an unsaturated monomer solution, following by a polymerization to form enhanced networks. The ferric ions act as junction sites for the combination between the polymer chains and the CSP matrix, therefore, dynamically reversible bonds are constructed. The bonds dissipate the compression force by breaking the dynamic bonds and reconstruct when the loading is removed. The reconstructed dynamic bonds endow an antifatigue performance of the prepared gels, in the cyclic compression test conducting 100 times with a 50% strain, and the gel holds a 94% elastic recovery. Furtherly, oil/water separation, cushioning system and biobased sensor are developed on the basis of what the matrix endows and what the reversible bonds exhibit. The preparation method in this study enriches a simply and high value-added method to utilize biobased material.