Enhancing the Performance of Rubber with Nano ZnO as Activators

Preparation of a precursor complex containing lignin/silica hybrids and styrene-butadiene rubber via a one-pot method to fabricate high-performance rubber materials

Lignin/silica hybrids are promising rubber-reinforcing fillers because of their low cost and renewability. Phosphorylated kraft lignin (PKL), Na2SiO3·9H2O, and styrene-butadiene rubber (SBR) were used in this study to prepare a PKL-SiO2/SBR complex via a simple one-pot method. The PKL-SiO2/SBR complex was subsequently processed to produce rubber composite materials. PKL was successfully synthesized, as shown by the results of Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance (NMR), and X-ray photoelectron spectroscopy (XPS). The as-prepared lignin/silica hybrid "PKL-SiO2" formed microspheres with an average particle size of 447.5 nm, a mass ratio (PKL:SiO2) of 43.6 %, and weak hydrophilicity. Compared with carbon black-filled rubber, the PKL-SiO2/SBR composites had better mechanical properties but lower rolling resistance and dynamic heat generation. These characteristics were attributed to the fact that the small PKL-SiO2 fillers were uniformly dispersed in the rubber matrix and exhibited strong interfacial affinity for the rubber matrix. Moreover, PKL-SiO2 contributed to the formation of an insulating layer on the rubber surface, thereby reducing the total heat release and total smoke production. This study provides scalable and cost-effective ways to fabricate rubber composite materials that are reinforced by renewable biobased functional fillers.

Preparation and Application of a Zinc Oxide/Microcrystalline Cellulose Composite as a Cure Activator in Comparison with a Commercial Zinc Oxide Composite

This study aimed to synthesize a new grade of ZnO composite by depositing nanosized ZnO on microcrystalline cellulose (MCC), named MCC-ZnO, and compared its performance as a cure activator with an existing commercial ZnO composite using inorganic nanoparticles as a supporting core, named herein as In-ZnO. The results reveal that the synthesized MCC-ZnO consisted of approximately 50% wt. of nanosized ZnO, whereas the commercial one contained approximately 60% wt. When incorporated into styrene-butadiene rubber (SBR), both ZnO composites performed effectively as cure activators, resulting in decreases in scorch time and cure time in association with an increase in torque difference (state of cure). At a given content, MCC-ZnO showed superior cure activation efficacy to In-ZnO, as evidenced by the higher torque difference, which may be attributed to the smaller particle size of ZnO in MCC-ZnO. Regardless of the ZnO composite type, tensile strength, hardness, and modulus kept increasing as the ZnO composite content increased up to 5 phr. Tear strength also increased and reached its maximum at 3 phr for both ZnO composites. The results clearly reveal the potential of using MCC-ZnO to replace conventional ZnO in the production of more environmentally friendly rubber products.

Enhancing Rubber Vulcanization Cure Kinetics: Lowering Vulcanization Temperature by Addition of MgO as Co-Cure Activator in ZnO-Based Cure Activator Systems

Vulcanization is a chemical modification of rubber that requires a considerable amount of thermal energy. To save thermal energy, the kinetics of rubber vulcanization should be improved. In this article, the curing properties of rubber vulcanization are thoroughly investigated using the moving die rheometer (MDR) technique. To enhance the kinetics in different stages of ZnO-based sulfur vulcanization systems, small amounts of MgO were added. The results revealed that the small amount of 1 to 2 phr (per hundred grams of rubber) of MgO in the controlled 5 phr ZnO-based curing systems can significantly improve the curing kinetics. For example, the optimum curing time of 1 phr MgO added to the 5 phr ZnO-containing semi-efficient vulcanization system at different temperatures was more than half that of the controlled 5 phr ZnO-only compound. While maintaining a similar rate of vulcanization, the vulcanization temperature can be reduced by up to 20 °C by using MgO as a co-cure activator, which exhibits similar or better rheometric mechanical properties compared to the controlled compounds. With the addition of MgO as a co-cure activator, the vulcanization reactions become very fast, enabling vulcanization to be completed, even at the boiling point of water (100 °C) with an affordable curing time (<1 h). By reducing the vulcanization temperature, the scorch safety time can be enhanced in the ZnO/MgO-based binary cure activator-containing vulcanizates. Overall, MgO could be a potential candidate as a co-cure activator with ZnO for the vulcanization of rubber, offering better economical and eco-friendly methods.

Steam disinfection enhances bioaccessibility of metallic nanoparticles in nano-enabled silicone-rubber baby bottle teats, pacifiers, and teethers

Nano-enabled silicone-rubber articles for feeding or chewing could be a source of metallic nanoparticles (NPs) directly exposed to infants and young children. However, the impact of steam disinfection on release of NPs and the related potential risks to children's health are unknown. Here, we investigated contents and form of Ag and Zn in 57 nano-enabled silicone-rubber baby bottle teats, pacifiers, and teethers of seven countries and examined the impacts of steam disinfection on in vitro bioaccessibility (IVBA) of Ag and Zn in the articles. Nearly 89% articles had a mixture of Ag- and Zn-containing NPs and the teethers had relatively high Ag and Zn contents (up to 501 and 254 µg/g, respectively). Steam disinfection caused rubber decomposition into micro(nano)plastics (0.54-15.7 µm) and NP release from the interior of bulk rubber and micro-sized plastics, thus enhancing the IVBA of Ag and Zn by up to 5.5 times. The findings provide insights into mechanisms for NP release by steam disinfection. Though oral exposure risk assessment suggested low health concerns on individual metal release, our study points out the need to assess the potential health risks of child co-exposure to metallic NPs and micro(nano)plastics.

Facile and Sustainable Synthesis of ZnO Nanoparticles: Effect of Gelling Agents on ZnO Shapes and Their Photocatalytic Performance

The present work involves investigating an unexplored soft-chemical method for synthesizing nanostructured ZnO through biopolymer gelation. Our objective was to exploit (i) the difference in the gelation mechanism of four tested biopolymers, namely, alginate, chitosan, carboxymethylcellulose (CMC), and pectin and (ii) numerous experimental parameters that govern this process in order to allow the control of the growth of nanostructured ZnO, with a view to using the prepared oxides as photocatalysts for the oxidation of the Orange G dye. So, the effect of biopolymer's nature on the microstructural, morphological, and textural properties was examined by thermogravimetric analysis (TGA), X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, field-emission gun-scanning electron microscopy-high resolution (FEG-SEM) with energy-dispersive spectrometry (SEM-EDS), ultraviolet-visible (UV-vis) spectroscopy, and N₂ adsorption/desorption. As-prepared oxides were crystallized in a hexagonal wurtzite structure, with a clear difference in their morphologies. The sample prepared by using chitosan has a specific surface area of around 36.8 m²/g in the form of aggregated and agglomerated nanostructured minirods and thus shows the best photocatalytic performance with 99.3% degradation of the Orange G dye in 180 min.

Phosphonium Ionic Liquid-Activated Sulfur Vulcanization: A Way Forward to Reduce Zinc Oxide Levels in Industrial Rubber Formulations

Extensive use of zinc oxide and accelerators such as diphenyl guanidine (DPG) in the vulcanization of rubber composites entail potential environmental risks. These are pervasive contaminants of roadway runoff originating from tire wear particles (TWPs). Herein, the effect of phosphonium ionic liquids (PILs) in styrene-butadiene rubber compounds was demonstrated with reduced ZnO loading and no DPG to minimize the environmental footprint of the vulcanization process. The structure and chemistry of PILs were found to be the influencing parameters impelling the cross-linking kinetics, enabling shorter induction times. The generation of active Zn²⁺ sites by PILs was examined through FTIR spectroscopy, calorimetry, and molecular dynamics simulations. From a tire application perspective, the PILs not only enhanced the cure kinetics but also improved the dynamic-mechanical behavior of the rubber composites. Consequently, the harm caused by TWPs to the atmosphere, fuel intake, and CO₂ emissions was minimal, thereby confirming the potential use of PILs in the tire industry.

Preparation of Zinc Oxide with Core-Shell Structure and Its Application in Rubber Products

Zinc oxide is a crucial component in rubber products, but its excessive usage can lead to environmental damage. As a result, reducing the amount of zinc oxide in products has become a critical issue that many researchers aim to address. This study employs a wet precipitation method to prepare ZnO particles with different nucleoplasmic materials, resulting in ZnO with a core-shell structure. The prepared ZnO underwent XRD, SEM, and TEM analysis, indicating that some of the ZnO particles were loaded onto the nucleosomal materials. Specifically, ZnO with a silica core-shell structure demonstrated 11.9% higher tensile strength, 17.2% higher elongation at break, and 6.9% higher tear strength compared to the indirect method of ZnO preparation. The core-shell structure of ZnO also helps reduce its application in rubber products, thereby achieving the dual objective of protecting the environment and improving the economic efficiency of rubber products.

Significant Influence of Bound Rubber Thickness on the Rubber Reinforcement Effect

In this work, the contribution of different types of carbon blacks (N115, N330, N550, N660) and their primary and secondary thermally cracked recovered carbon blacks to the mechanical properties of NR composites was evaluated. The thermally cracked recovered carbon blacks were prepared by cracking the rubber composites at 500 °C and de-hybridizing them at 900 °C. The characterization of the thermally cracked recovered carbon blacks by scanning electron microscopy, Raman spectroscopy, and X-ray photoelectron spectroscopy showed that carbon blacks after primary and secondary thermal cracking recovery were more prone to aggregation and exhibited a higher degree of carbon defects. The number and type of functional groups on the surface of these carbon blacks were significantly reduced. For NR composites with pristine samples added, the mechanical properties and the bound rubber content tests showed that the mechanical properties of the NR composites became weaker with the increase in carbon black particle size. The bound rubber content also decreased with increased carbon black particle size. The mechanical properties of the NR composites reinforced with carbon black recovered by primary and secondary thermal cracking would therefore decrease. The results of AFM and DSC tests further confirmed the decreasing trend of bound rubber. The present work demonstrates the effect of bound rubber content variation on the mechanical properties of rubber, demonstrates the morphology of bound rubber more visually, and provides new insights into the reinforcement theory of CB.

Study on lignin amination for lignin/SiO2 nano-hybrids towards sustainable natural rubber composites

Lignin-based hybrid fillers are of increasing importance with regards to the valorization of low-value biomass and the requirement of sustainability in rubber industry, however, a facile lignin modification approach tuning the supramolecular interactions to favor the assembly of the hybrids is in demand. This study aimed to design a lignin/SiO₂ nano-hybrid via an in-situ assembly of diethylamine grafted lignin (DL) and SiO₂, and investigate its reinforcing effect on natural rubber (NR). DL was prepared through Mannich modification of lignin, and the grafted diethylamine can be clearly identified by FTIR, NMR and elemental analysis. The resultant hybrid (DLSi) displays as homogeneous nanospheres with well integrated DL and SiO₂ components as shown in the TEM images, and the hybrid (DLSi1) prepared with weight ratio of DL/SiO₂ = 1/2 shows a minimum particle size of 101.8 nm and significantly reduced polarity. Compared to the reference composite filled only with carbon black (CB), NR composites filled with DLSi/CB of 10/40 phr shows comparable mechanical properties and reduced rolling resistance, which is due to the low particle size, homogenous dispersion and strong rubber-filler interfacial affinity. Such remarkable performance suggests that the DLSi hybrid can be a promising versatile biobased filler for the application in gasoline-saving "green" tires.

Effects of the surface chemical groups of cellulose nanocrystals on the vulcanization and mechanical properties of natural rubber/cellulose nanocrystals nanocomposites

Cellulose nanocrystals (CNCs), as the promising reinforcing fillers in the rubber industry, their surface chemical groups have vital effects on the vulcanization kinetics, cross-linking densities, and mechanical properties of rubber composites. Herein, CNCs with acidic carboxyl (CCA) and alkaline amino groups (CCP) were produced by modifying the sulfonic CNCs (CCS) in environment-friendly ways. Studies found the CCS and CCA with acid groups have obvious inhibiting effects on the vulcanization of natural rubber (NR), while CCP with alkaline amino groups accelerates the vulcanization of NR. Differential scanning calorimeter, Fourier transform infrared spectroscopy, and Electron paramagnetic resonance, etc. were performed to clarify the effecting mechanisms of CNCs surface groups on NR vulcanization. It was found that NR/CCS and NR/CCA nanocomposites vulcanize through radical reactions, and the surface acidic groups of CCS and CCA, i.e., hydroxyl, sulfonate, and carboxyl groups inactivate the sulfur radicals generated during vulcanization and depress the vulcanization activity. The amino groups of the polyethyleneimine of CCP promote the ring opening of sulfur (S₈) or the breaking of polysulfide bonds connected to NR molecular chains to form sulfur anion with a strong nucleophilic ability, which leads to the cross-linking of NR/CCP reacts via ionic reaction mainly. The vulcanization rate and cross-linking density of NR/CCP are improved by the ionic reaction. And benefiting from the higher cross-linking density and the reinforcement of CCP, NR/CCP had the best physical and mechanical properties. Our work elucidates the mechanism of the surface chemical groups of CNCs affecting NR vulcanization and may provide ideas for the preparation of high-performance rubber composites reinforced by CNCs.

Advances in Rubber Compounds Using ZnO and MgO as Co-Cure Activators

Zinc oxide performs as the best cure activator in sulfur-based vulcanization of rubber, but it is regarded as a highly toxic material for aquatic organisms. Hence, the toxic cure activator should be replaced by a non-toxic one. Still, there is no suitable alternative industrially. However, binary activators combining ZnO and another metal oxide such as MgO can largely reduce the level of ZnO with some improved benefits in the vulcanization of rubber as investigated in this research. Curing, mechanical, and thermal characteristics were investigated to find out the suitability of MgO in the vulcanization of rubber. Curing studies reveal that significant reductions in the optimum curing times are found by using MgO as a co-cure activator. Especially, the rate of vulcanization with conventional 5 phr (per hundred grams) ZnO can be enhanced by more than double, going from 0.3 Nm/min to 0.85 Nm/min by the use of a 3:2 ratio of MgO to ZnO cure activator system that should have high industrial importance. Mechanical and thermal properties investigations suggest that MgO as a co-cure activator used at 60% can provide 7.5% higher M100 (modulus at 100% strain) (0.58 MPa from 0.54 MPa), 20% higher tensile strength (23.7 MPa from 19.5 MPa), 15% higher elongation at break (1455% from 1270%), 68% higher fracture toughness (126 MJ/m³ from 75 MJ/m³), and comparable thermal stability than conventionally using 100 % ZnO. Especially, MgO as a co-cure activator could be very useful for improving the fracture toughness in rubber compounds compared to ZnO as a single-site curing activator. The significant improvements in the curing and mechanical properties suggest that MgO and ZnO undergo chemical interactions during vulcanization. Such rubber compounds can be useful in advanced tough and stretchable applications.

Development of Plant Protein Derived Tri Angular Shaped Nano Zinc Oxide Particles with Inherent Antibacterial and Neurotoxicity Properties

The synthesis of nanometer-sized metallic nanoparticles utilizing bio-sources is one of the most cost-effective and ecologically friendly approaches. Nano-zinc oxide particles (N-ZnO Ps) were made using a simple green synthesis method using an aqueous zinc nitrate salt and Perilla frutescens crude protein as a protecting and reducing agent in the current work. UV-visible (UV-vis) spectrophotometry, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), (energy dispersive x-ray spectroscopy) EDX and high-resolution transmission electron microscopy (HR-TEM) were used to characterize the synthesized N-ZnO Ps. A distinctive UV-vis absorption peak was observed at 370 nm due to N-ZnO Ps. The SEM and HR-TEM pictures revealed N-ZnO Ps with a triangular form. The XRD pattern indicated the wurtzite structure of N-ZnO Ps. Nanoparticles exhibited a zeta potential of −11.3 mV. The antibacterial activity of N-ZnO Ps was tested against Escherichia coli (E. coli) and Klebsiella pneumoniae (K. pneumonia) microorganisms. The N-ZnO Ps were non-toxic to HMC-3 human normal brain microglia cells; however, they exhibited a potential cytotoxic effect on the LN-18 human brain glioblastoma cell line. These results indicate that N-ZnOPs can act as promising antibacterial and anticancer treatments in the prevention of Glioblastoma.

Effects of S and Mineral Elements (Ca, Al, Si and Fe) on Thermochemical Behaviors of Zn during Co-Pyrolysis of Coal and Waste Tire: A Combined Experimental and Thermodynamic Simulation Study

The transformation behaviors of Zn during co-pyrolysis of waste tires and coal were studied in a fixed-bed reaction system. The effects of pyrolysis temperature and the Zn content of coal mixture on the Zn distributions in the pyrolytic products (coke, tar and gas) were investigated in detail. It is found that the relative percentages of Zn in the pyrolytic products are closely related to the contents of S and mineral elements (Ca, Al, Si and Fe) in the coal. The thermodynamic equilibrium simulations conducted using FactSage 8.0 show that S, Al and Si can interact with Zn to inhibit the volatilization of Zn from coke. The reaction sequence with Zn is S > Al > Si, and the thermal stability of products is in the order of ZnS > ZnAl2O4 > Zn2SiO4. These results provide insights into the migration characteristics of Zn during co-pyrolysis of coal and waste tires, which is vital to the prevention and control of Zn emissions to reduce the environmental burden.

Toward Mechanically Robust Crosslinked Elastomers through Phase Transfer Agent Tuning the Solubility of Zn2+ in the Organic Phase

Zinc oxide (ZnO), which is toxic to aquatic organisms, is widely used as an activator in the rubber industry. The reduction of ZnO content is one of the efficient ways to tackle ecological environment impacts induced by ZnO. However, the incompatibility between Zn2+ and organic matrix inhibits the solubility and activity of Zn2+ in the organic matrix, causing the heavy use of ZnO. This work develops a phase transfer agent with Zn2+-philic structure and oleophilic structure to increase the solubility of Zn2+ in the organic matrix. The phase transfer agent and Zn2+ form coordination interactions, while the hydrophobic chains of phase transfer agent and organic matrix form hydrophobic interactions. The above two interactions improve the solubility and activity of Zn2+ in the organic matrix, contributing to the formation of crosslinking network. Through the phase transfer agent strategy, we obtain the mechanically robust elastomers, and the samples with low ZnO content still maintain the superior properties. This work provides an efficient way to reduce ZnO content without sacrificing the performance of elastomers.

Biomimetic structure of chitosan reinforced epoxy natural rubber with self-healed, recyclable and antimicrobial ability

Inspired by biomaterials with hard and soft structures, we reported a type of self-healed, recyclable and antimicrobial elastomers material (ECTS) which exhibited both strong mechanical strength and high toughness. ECTS was designed by furfuryl amine modified epoxy natural rubber (ENR-FA) and furaldehyde modified chitosan (CTS-FUR) through Diels-Alder (D-A) reaction. The dynamic loading capacity of the chitosan skeleton, the stress ductility of the matrix and the dynamic cross-linking between the hard and soft components gave the elastomer excellent mechanical strength, toughness and self-healing ability. The tensile strength and the elongation at break could reach up to 7.55 MPa and 487%, respectively. In addition, due to the reversibility of the covalent bond between chitosan framework and rubber matrix, the crosslinking network destroyed by external force could be reestablished under high temperature stimulation. The mechanical properties of the sample could be restored to more than 90% of the original sample, whether it was complete fracture, cyclic damage or recyclable. ECTS exhibited excellent antibacterial activity against both gram-positive bacteria (Staphylococcus aureus) and gram-negative bacteria (Pseudomonas aeruginosa), with antibacterial efficiency more than 99%. So, ECTS might has a promising application prospect in medical materials, intelligent devices, 4D-printing, etc.