Weavable Transparent Conductive Fibers with Harsh Environment Tolerance

Self-Healing Flexible Fiber Optic Sensors for Safe Underwater Monitoring

The advancement of underwater monitoring technologies has been significantly hampered by the limitations of traditional electrical sensors, particularly in the presence of electromagnetic interference and safety concerns in aquatic environments. Fiber optic sensors are therefore nowadays widely applied to underwater monitoring devices. However, silicon- and polymer-based optical fibers often face challenges, such as rigidity, susceptibility to environmental stress, and limited operational flexibility. Here, we propose an ingenious flexible step-index fiber construction strategy for the preparation of core-cladding poly(polymerizable deep eutectic solvent (PDES)) optical fiber (CPOF) by in situ light curing of the functional PDES monomer in a commercial silicone tube. The liquid-free poly(PDES) fiber core not only possesses high transparency (>90%), excellent flexibility, and wide temperature range tolerance (from -27 to 156 °C), but the supramolecular network of it also provides self-adhesion and optical self-healing, which ensures the bonding stability of the core-cladding interface as well as the lifetime of the optical device. On the other hand, the hydrophobic fiber cladding allows CPOF to stably transmit optical signals under water, and the application potential of CPOF for underwater sensing devices was verified by underwater motion monitoring.

Hydrogel Fibers-Based Biointerfacing

The unique 1D structure of fibers offers intriguing attributes, including a high length-to-diameter ratio, miniatured size, light-weight, and flexibility, making them suitable for various biomedical applications, such as health monitoring, disease treatment, and minimally invasive surgeries. However, traditional fiber devices, typically composed of rigid, dry, and non-living materials, are intrinsically different from the soft, wet, and living essence of biological tissues, thereby posing grand challenges for long-term, reliable, and seamless interfacing with biological systems. Hydrogel fibers have recently emerged as a promising candidate, in light of their similarity to biological tissues in mechanical, chemical and biological aspects, as well as distinct fiber geometry. In this review, a comprehensive overview of recent progress in hydrogel fibers-based biointerfacing technology is provided. It thoroughly summarizes the manufacturing strategy and functional design, especially for hydrogel fibers with distinct optical and electron conductive performance, as well as responsiveness to triggers including thermal, magnetic field and ultrasonic wave, etc. Such unique attributes enable various biomedical applications, which are also examined in detail. Future challenges and potential directions, including biosafety, long-term reliability, sterilization, multi-modalities integration and intelligent therapeutic systems, are raised. This review will serve as a valuable resource for further advancement and implementation as next-generation biointerfacing technology.

Fishing net-inspired PVA-chitosan-CNT hydrogels with high stretchability, sensitivity, and environmentally stability for textile strain sensors

Soft electronic products are being extensively investigated in diverse applications including sensors and devices, due to their superior softness, responsiveness, and biocompatibility. One-dimensional (1-D) fiber electronic devices are recognized for their lightweight, wearable, and stretchable qualities, thus emerging as critical constituents for seamless integration with the human body and attire, exhibiting great potential in wearable applications. However, wearable conductive hydrogel fibers usually face challenges in combining stretchability and excellent stability, notably in high-temperature environment. Herein, a novel stretchable conductive hydrogel fiber, namely PVA-CS-CNT (Polyvinyl Alcohol-Chitosan-Carbon Nanotube) hydrogel fiber, was successfully prepared through a straightforward low-temperature process. This hydrogel fiber not only maintains stable signal transmission at high temperatures but also exhibits significant mechanical and sensing capabilities, ensuring signal stability during repetitive cyclic stretching. Inspired by fishing net, textile sensors were fabricated by weaving PVA-CS-CNT hydrogel fibers, which offered breathability, high stability (withstanding over 500 stretch cycles), high sensitivity (detecting strains as low as 1 %), and exceptional mechanical strength (exceeding 17 MPa). The wearable sensor could not only accurately monitor human movements like stretching and bending, but also adeptly captured delicate signals such as pulses and sounds. These characteristics demonstrated the potential applications of the hydrogel fibers encompassing human motion tracking, intelligent textiles, and soft robotics.

Competitive proton-trapping strategy enhanced anti-freezing organohydrogel fibers for high-strain-sensitivity wearable sensors

Stretchable organohydrogel fibers are attracting considerable interest for next-generation flexible and wearable soft strain sensors due to their excellent stability in harsh environments. However, due to the uniformly distributed ions and reduced number of carriers in the whole material, the sensitivity of organohydrogel fibers under subzero temperature is not desirable, which significantly hinders their practical application. Herein, a newly competitive proton-trapping strategy was designed to obtain anti-freezing organohydrogel fibers for high-performance wearable strain sensors via a simple freezing-thawing process, in which tetraaniline (TANI), serving as the proton trapper, and representing the shortest repeated structural unit of polyaniline (PANI), was physically crosslinked with polyvinyl alcohol (PVA) (PTOH). The as-prepared PTOH fiber exhibited an outstanding sensing performance at -40 °C due to the unevenly distributed ion carriers and the highly breakable proton-migration pathways, with a high gauge factor of 24.6 at a strain of 200-300%. Moreover, the existence of hydrogen bonds between the TANI and PVA chains endowed PTOH with a high tensile strength (1.96 MPa) and toughness (8.0 MJ m-3). Accordingly, strain sensors made from PTOH fibers and knitted textiles could monitor human motions rapidly and sensitively, demonstrating their potential as wearable anti-freezing anisotropic strain sensors.

Stretchable and sensitive sodium alginate ionic hydrogel fibers for flexible strain sensors

Ionic conductive hydrogel fibers based on natural polymers provide an immense focus for a new generation of electronics due to their flexibility and knittability. The feasibility of utilizing pure natural polymer-based hydrogel fibers could be drastically improved if their mechanical and transparent performances satisfy the requirements of actual practice. Herein, we report a facile fabrication strategy for significantly stretchable and sensitive sodium alginate ionic hydrogel fibers (SAIFs), by glycerol initiating physical crosslinking and by CaCl2 inducing ionic crosslinking. The obtained ionic hydrogel fibers not only show significant stretchability (tensile strength of 1.55 MPa and fracture strain of ∼161 %), but also exhibit wide-range sensing, satisfactorily stable, rapidly responsive, and multiply sensitive abilities to external stimulus. In addition, the ionic hydrogel fibers have excellent transparency (over 90 % in a wide wavelength range), and good anti-evaporation and anti-freezing properties. Furthermore, the SAIFs have been easily knitted into a textile, and successfully applied as wearable sensors to recognize human motions, by observing the output electrical signals. Our methodology for fabrication intelligent SAIFs will shed light on artificial flexible electronics and other textile-based strain sensors.

Stretchable and transparent alginate ionic gel film for multifunctional sensors and devices

Flexible and stretchable substrates based on pure natural polymers have attracted widespread attention for next-generation "green" electronics. However, fabrication of stretchable and "green" electronic sensors with integrated high stretchability, optical transmittance and good conductivity still remains tremendous challenges. Herein, alginate ionic gel films (AIGFs) with integrated high stretchability (tensile strength of 4.13 MPa and 191.1 % fracture strain) and excellent transparent properties (transparency of ∼92 %) are achieved by the glycerol inducing physical crosslinking and CaCl2 initiating ionic crosslinking, a simple soaking and drying strategy. The obtained gel films not only exhibit good ionic conductivity, but also high reliability, wide-range sensing, and multiple sensitivity to external stimulus. More importantly, these ionic conductive gel films as green substrates are successfully utilized for construction of flexible and patterned optoelectronic devices. This promising strategy will open up new powerful routes to construct highly stretchable, transparent, and ionic conductive substrates for multifunctional sensors and devices.

Hydrogel fibers for wearable sensors and soft actuators

Owing to superior softness, wetness, responsiveness, and biocompatibility, bulk hydrogels are being intensively investigated for versatile functions in devices and machines including sensors, actuators, optics, and coatings. The one-dimensional (1D) hydrogel fibers possess the metrics from both the hydrogel materials and structural topology, endowing them with extraordinary mechanical, sensing, breathable and weavable properties. As no comprehensive review has been reported for this nascent field, this article aims to provide an overview of hydrogel fibers for soft electronics and actuators. We first introduce the basic properties and measurement methods of hydrogel fibers, including mechanical, electrical, adhesive, and biocompatible properties. Then, typical manufacturing methods for 1D hydrogel fibers and fibrous films are discussed. Next, the recent progress of wearable sensors (e.g., strain, temperature, pH, and humidity) and actuators made from hydrogel fibers is discussed. We conclude with future perspectives on next-generation hydrogel fibers and the remaining challenges. The development of hydrogel fibers will not only provide an unparalleled one-dimensional characteristic, but also translate fundamental understanding of hydrogels into new application boundaries.

High-Strength Double-Network Conductive Hydrogels Based on Polyvinyl Alcohol and Polymerizable Deep Eutectic Solvent

Conductive hydrogels feature the flexibility of soft materials plus conductive properties providing functionality for effectively sticking to the epidermis and detecting human activity signals. Their stable electrical conductivity also effectively avoids the problem of uneven distribution of solid conductive fillers inside traditional conductive hydrogels. However, the simultaneous integration of high mechanical strength, stretchability, and transparency through a simple and green fabrication method remains a great challenge. Herein, a polymerizable deep eutectic solvent (PDES) composed of choline chloride and acrylic acid was added to a biocompatible PVA matrix. The double-network hydrogels were then simply prepared by thermal polymerization and one freeze-thaw method. The introduction of the PDES significantly improved the tensile properties (1.1 MPa), ionic conductivity (2.1 S/m), and optical transparency (90%) of the PVA hydrogels. When the gel sensor was fixed to human skin, real-time monitoring of a variety of human activities could be implemented with accuracy and durability. Such a simple preparation method performed by combining a deep eutectic solvent with traditional hydrogels offers a new avenue to construct multifunctional conductive hydrogel sensors with excellent performance.

Dual-Mode Fiber Strain Sensor Based on Mechanochromic Photonic Crystal and Transparent Conductive Elastomer for Human Motion Detection

As an important component of wearable and stretchable strain sensors, dual-mode strain sensors can respond to deformation via optical/electrical dual-signal changes, which have important applications in human motion monitoring. However, realizing a fiber-shaped dual-mode strain sensor that can work stably in real life remains a challenge. Here, we design an interactive dual-mode fiber strain sensor with both mechanochromic and mechanoelectrical functions that can be applied to a variety of different environments. The dual-mode fiber is produced by coating a transparent elastic conductive layer onto photonic fiber composed of silica particles and elastic rubber. The sensor has visualized dynamic color change, a large strain range (0-80%), and a high sensitivity (1.90). Compared to other dual-mode strain sensors based on the photonic elastomer, our sensor exhibits a significant advantage in strain range. Most importantly, it can achieve reversible and stable optical/electrical dual-signal outputs in response to strain under various environmental conditions. As a wearable portable device, the dual-mode fiber strain sensor can be used for real-time monitoring of human motion, realizing the direct interaction between users and devices, and is expected to be used in fields such as smart wearable, human-machine interactions, and health monitoring.

Two-Dimensional Nanosheet-Enhanced Waterborne Polyurethane Eutectogels with Ultrastrength and Superelasticity for Sensitive Strain Sensors

Sensing materials that are ultrastrong but still superelastic and highly sensitive are crucial for meeting the requirements of future flexible sensors. However, these requirements are challenging to satisfy simultaneously due to the internal constraints among these properties. Here, an ultrastrong and superelastic eutectogel is designed and prepared using a waterborne polyurethane (WPU) network enhanced by two-dimensional (2D) nanosheets in a deep eutectic solvent. The 2D nanosheet-induced noncovalent cross-linking endows the prepared eutectogel with superelasticity and flexibility, and its elongation at break reaches 2071%, higher than those of most polymers (<1000%). Meanwhile, this eutectogel also exhibits a high tensile strength (21.6 MPa), which is strong enough to support 20 000 times its own weight. Such a composite design provides a feasible route for preparing eutectogels with outstanding comprehensive functions without trade-offs among these features. In addition, the eutectogel-assembled sensor possesses a high ionic conductivity of 0.225 S/m and a high strain sensitivity of 1.18 kPa^-1. Furthermore, it can be integrated into the sensing arrays for multidimensional signal monitoring without diminishing its pristine strength and flexibility. Surprisingly, the eutectogel can be quickly disintegrated in ethanol due to the WPU's pseudoplastic behavior, providing a competitive way to dispose of waste electronic devices.

Wearable Sensors Based on Solid-Phase Molecular Self-Assembly: Moisture-Strain Dual Responsiveness Facilitated Extremely High and Damage-Resistant Sensitivity

Wearable sensing technologies have gained increasing interest in biomedical fields because they are convenient and could efficiently monitor health conditions by detecting various physiological signals in real time. However, common film sensors often neglect body moisture and enhance the sensitivity by enhancing the conductive dopants and self-healing ability. We report in this work a supramolecular film sensor based on solid-phase molecular self-assembly (SPMSA), which smartly utilizes the body moisture to enhance the sensitivity for human-machine interaction. The carbon nanotube (CNT)-doped SPMSA film is able to capture environmental moisture quickly. Upon contact to human skin, the moisture not only promotes the junction between CNTs but also contributes to the conductivity. As a result, the sensitivity can be enhanced 4 times. In this way, we are able to obtain the highest sensitivity of 700% with the lowest CNT doping rate of 0.5%. Furthermore, the current sensor displays damage-inert sensing performance. In the presence of a hole of up to 50% of the film area, the sensitivity remains unaffected due to the decreases in the absolute conductivity of the film sensor before and after a trigger to the same extent. In this way, we have developed a new principle in the design of a film sensor for human-machine interaction, which releases the sensor from focus on promoting conductivity and self-healing materials.

Fiber‐Shaped Electronic Devices

Textile electronics embedded in clothing represent an exciting new frontier for modern healthcare and communication systems. Fundamental to the development of these textile electronics is the development of the fibers forming the cloths into electronic devices. An electronic fiber must undergo diverse scrutiny for its selection for a multifunctional textile, viz., from the material selection to the device architecture, from the wearability to mechanical stresses, and from the environmental compatibility to the end‐use management. Herein, the performance requirements of fiber‐shaped electronics are reviewed considering the characteristics of single electronic fibers and their assemblies in smart clothing. Broadly, this article includes i) processing strategies of electronic fibers with required properties from precursor to material, ii) the state‐of‐art of current fiber‐shaped electronics emphasizing light‐emitting devices, solar cells, sensors, nanogenerators, supercapacitors storage, and chromatic devices, iii) mechanisms involved in the operation of the above devices, iv) limitations of the current materials and device manufacturing techniques to achieve the target performance, and v) the knowledge gap that must be minimized prior to their deployment. Lessons learned from this review with regard to the challenges and prospects for developing fiber‐shaped electronic components are presented as directions for future research on wearable electronics.