Triboelectric Yarns with Electrospun Functional Polymer Coatings for Highly Durable and Washable Smart Textile Applications

Core-Sheath Structured Yarn for Biomechanical Sensing in Health Monitoring

The rapidly evolving field of functional yarns has garnered substantial research attention due to their exceptional potential in enabling next-generation electronic textiles for wearable health monitoring, human-machine interfaces, and soft robotics. Despite notable advancements, the development of yarn-based strain sensors that simultaneously achieve high flexibility, stretchability, superior comfort, extended operational stability, and exceptional electrical performance remains a critical challenge, hindered by material limitations and structural design constraints. Here, we present a bioinspired, hierarchically structured core-sheath yarn sensor (CSSYS) engineered through an efficient dip-coating process, which synergistically integrates the two-dimensional conductive MXene nanosheets and one-dimensional silver nanowires (AgNWs). Furthermore, the sensor is encapsulated using a yarn-based protective layer, which not only preserves its inherent flexibility and wearability but also effectively mitigates oxidative degradation of the sensitive materials, thereby significantly enhancing long-term durability. Drawing inspiration from the natural architecture of plant stems-where the inner core provides structural integrity while a flexible outer sheath ensures adaptive protection-the CSSYS exhibits outstanding mechanical and electrical performance, including an ultralow strain detection limit (0.05%), an ultrahigh gauge factor (up to 744.45), rapid response kinetics (80 ms), a broad sensing range (0-230% strain), and exceptional cyclic stability (>20,000 cycles). These remarkable characteristics enable the CSSYS to precisely capture a broad spectrum of physiological signals, ranging from subtle arterial pulsations and respiratory rhythms to large-scale joint movements, demonstrating its immense potential for next-generation wearable health monitoring systems.

Braided Coaxial Two-Electrode Triboelectric Thread with a Mesh Spacer for Highly Sensitive Respiration Monitoring

Wearable medical devices play an increasingly important role in disease diagnosis and health management, and self-powered sensors based on the triboelectric principle provide new ideas for the development of wearable respiratory monitoring devices. To overcome the unstable shortage of reported triboelectric yarn with a single electrode and two freestanding electrodes, this work designed a coaxially braided triboelectric-sensing thread (CBTT) with a braided mesh spacer separating two-electrodes, which potentially meets the daily and long-term stable monitoring of human respiratory movements, and the effects of the braiding parameters of the mesh spacer on the performance of the CBTT were discussed. The results show that both the braiding process parameters of the mesh spacer and the specification of the mesh-braiding yarn affect the performance of the prepared CBTT. Among them, CBTT prepared by nylon monofilaments with a diameter of 0.2 mm and a 30° on-machine braiding angle had the best sensing performance under the designed strain range. In addition, for the respiratory state monitoring, the output response and the accuracy of CBTT with a mesh spacer are highest among three kinds of the studied sensing yarns with coaxially braiding structure. These results indicated the stable structure advantage of the seamless integration of a mesh spacer into the coaxially braiding two-electrodes triboelectric sensing yarn and brings new tools for user-friendly health monitoring.

Piezoelectric nanogenerators from sustainable biowaste source: Power harvesting and respiratory monitoring with electrospun crab shell powder-poly(vinylidene fluoride) composite nanofibers

Wearable piezoelectric nanogenerators (PENGs) are increasingly significant in healthcare and energy harvesting applications due to their ability to convert mechanical energy into electrical signals. In this study, we developed PENGs by incorporating crab shell powder (CS-NFs) into electrospun polyvinylidene fluoride (PVDF) nanofibers to enhance their piezoelectric properties. The PVDF-CS-NFs (PC-NFs) composites were evaluated for structural, thermal, and piezoelectric performance. The 1.5 wt% CS-NFs composite exhibited a notable improvement, with a maximum output voltage of 19 V under mechanical deformation, significantly higher than pristine PVDF NFs. Furthermore, the device demonstrated excellent sensitivity in real-time respiratory monitoring when applied to various body locations, including the chest, throat, and mask. Additionally, the PC-NFs-based PENGs were capable of charging a 2.2 µF capacitor to 2 V within 180 s and powering 56 LEDs. These results underscore the potential of using sustainable crab shell waste in biocompatible, eco-friendly piezoelectric devices for wearable sensors and energy harvesting applications.

Recent Developments in Electrospun Nanofiber-Based Triboelectric Nanogenerators: Materials, Structure, and Applications

Triboelectric nanogenerators (TENGs) have garnered significant attention due to their high energy conversion efficiency and extensive application potential in energy harvesting and self-powered devices. Recent advancements in electrospun nanofibers, attributed to their outstanding mechanical properties and tailored surface characteristics, have meant that they can be used as a critical material for enhancing TENGs performance. This review provides a comprehensive overview of the developments in electrospun nanofiber-based TENGs. It begins with an exploration of the fundamental principles behind electrospinning and triboelectricity, followed by a detailed examination of the application and performance of various polymer materials, including poly (vinylidene fluoride) (PVDF), polyamide (PA), thermoplastic polyurethane (TPU), polyacrylonitrile (PAN), and other significant polymers. Furthermore, this review analyzes the influence of diverse structural designs-such as fiber architectures, bionic configurations, and multilayer structures-on the performance of TENGs. Applications across self-powered devices, environmental energy harvesting, and wearable technologies are discussed. The review concludes by highlighting current challenges and outlining future research directions, offering valuable insights for researchers and engineers in the field.

Functional fibers/textiles for smart sensing devices and applications in personal healthcare systems

Personalized medical diagnostics and monitoring have become increasingly important due to inefficient and delayed medical services of traditional centralized healthcare systems. To enhance the comfort and portability, flexible health monitoring systems have been developed in recent years. In particular, smart fiber/textile-based sensing devices show superiority for continuously monitoring personal health and vital physiological parameters owing to their light weight, good flexibility and inherent miniaturization. This review focuses on the recent advances in smart fiber/textile-based sensing devices for wearable electronic applications. First, fabrication strategies of smart sensing fibers/textiles are introduced in detail. In addition, sensing performances, working principles and applications of smart sensing fibers/textiles such as pressure sensing fibers/textiles, stretchable strain sensing fibers/textiles, temperature sensing fibers/textiles, and biofluid, gas and humidity sensing fibers/textiles in health monitoring are also reviewed systematically. Finally, we propose current challenges and future prospects in the area of fiber/textile-based sensors for wearable healthcare monitoring and diagnosis systems. In general, this review aims to give an overall perspective of the promising field by reviewing various fiber/textile-based sensing devices and highlighting the importance for researchers to keep up with the sequential exploration of soft sensing fibers/textiles for applications in wearable smart systems.

Microfluidic Sensing Textile for Continuous Monitoring of Sweat Glucose at Rest

Wearable sweat sensors have received considerable attention due to their great potential for noninvasive continuous monitoring of an individual's health status applications. However, the low secretion rate and fast evaporation of sweat pose challenges in collecting sweat from sedentary individuals for noninvasive analysis of body physiology. Here, we demonstrate wearable textiles for continuous monitoring of sweat at rest using the combination of a heating element and a microfluidic channel to increase localized skin sweat secretion rates and combat sweat evaporation, enabling accurate and stable monitoring of trace amounts of sweat. The Janus sensing yarns with a glucose sensing sensitivity of 36.57 mA cm-2 mM-1 are embroidered into the superhydrophobic heated textile to collect sweat directionally, resulting in improved sweat collection efficiency of up to 96 and 75% retention. The device also maintains a highly durable sensing performance, even in dynamic deformation, recycling, and washing. The microfluidic sensing textile can be further designed into a wireless sensing system that enables sedentary-compatible sweat analysis for the continuous, real-time monitoring of body glucose levels at rest.

Largely Enhanced Service Life and Energy Harvesting Stability of Dielectric Elastomer Generator by Designing and Optimizing Compliance of Electrodes

Dielectric elastomer generator (DEG), which consists of a dielectric elastomer (DE) film sandwiched between two flexible electrodes (FEs), has the advantages of lightweight, high energy density, and high energy conversion efficiency, providing a simple and feasible solution for harvesting energy from human motion or nature. As crucial constituents of DEG, FEs are expected to possess excellent conductivity and compliance. Nevertheless, there is currently no quantitative characterization method for FE compliance. In addition, the impact mechanism of FE compliance on the energy harvesting performance and fatigue life of the DEG remains unclear. In this study, the dynamic mechanical property (DMP) was used to assess the compliance of FEs, and the quantitative characterization method of FE compliance was proposed. A series of silicone rubber electrodes (SREs) with different DMPs and compliance were designed and prepared, and the impact mechanism of FE compliance on the energy harvesting stability and fatigue life of the DEG was investigated. The results indicate that the key to achieving excellent FE compliance lies in reducing the difference in the magnitude of the complex modulus and phase angle between the FEs and DE, which can significantly reduce interfacial friction and extend the fatigue life of DEG. Benefiting from the enhanced FE compliance, the fatigue life and full-life energy density of the DEG device increase by 20.3 times and 26.4 times, respectively, compared with those of the commonly used carbon-based electrodes.

The Potential of Electrospinning to Enable the Realization of Energy-Autonomous Wearable Sensing Systems

The market for wearable electronic devices is experiencing significant growth and increasing potential for the future. Researchers worldwide are actively working to improve these devices, particularly in developing wearable electronics with balanced functionality and wearability for commercialization. Electrospinning, a technology that creates nano/microfiber-based membranes with high surface area, porosity, and favorable mechanical properties for human in vitro and in vivo applications using a broad range of materials, is proving to be a promising approach. Wearable electronic devices can use mechanical, thermal, evaporative and solar energy harvesting technologies to generate power for future energy needs, providing more options than traditional sources. This review offers a comprehensive analysis of how electrospinning technology can be used in energy-autonomous wearable wireless sensing systems. It provides an overview of the electrospinning technology, fundamental mechanisms, and applications in energy scavenging, human physiological signal sensing, energy storage, and antenna for data transmission. The review discusses combining wearable electronic technology and textile engineering to create superior wearable devices and increase future collaboration opportunities. Additionally, the challenges related to conducting appropriate testing for market-ready products using these devices are also discussed.

Wear-Resistant Smart Textiles Using Nylon-11 Triboelectric Yarns

The ever-increasing demand for self-powered systems such as glucose biosensors and mixed reality devices has sparked significant interest in triboelectric generators, which hold large potential as renewable energy solutions. Our study explores new methods for integrating energy-harvesting capabilities into smart textiles by developing strong and efficient yarns that can convert mechanical energy into electrical energy through a triboelectric effect. Specifically, we focused on Nylon-11 (PA11), a material known for its crystalline structure well-suited for generating a powerful triboelectric response. To achieve this, we created triboelectric yarns by electrospinning PA11 fibers onto conductive carbon yarns, enabling energy-harvesting applications. Extensive testing demonstrated that these yarns possess exceptional durability, surpassing real-life usage requirements while experiencing minimal degradation. Additionally, we developed a prototype haptic device by interweaving tribopositive PA11 and tribonegative poly(vinylidene fluoride) (PVDF) triboelectric yarns. Our research has successfully yielded durable and efficient yarns with strong energy-harvesting capabilities, opening up possibilities for integrating smart textiles into practical scenarios. These technologies are promising steps to achieve greener and more reliable self-powered systems.

Scalable Fabrication of an MXene/Cotton/Spandex Yarn for Intelligent Wearable Applications

Wearable sensors based on MXene have attracted attention, but the large-scale production of MXene-based textile materials is still a huge challenge. Hereby, we report a facile way of incorporating MXene into the traditional yarn manufacturing process by dipping and drying MXene into cotton rovings followed by fabricating an MXene/cotton/spandex yarn (MCSY) using friction spinning. The MXene in the MCSY brings electrical conductivity to the MCSY with well-preserved mechanical properties. Due to its wide sensing range from 408 Pa to 10.2 kPa, the MCSY can be used to monitor human motions in real time, such as writing, walking, and wrist bending. In addition, the MCSY exhibits a stable compression sensing performance even under different strains. Furthermore, the MCSY can be sewn into clothing or onto a mask as an embroidery pattern to develop sensing device prototypes capable of detecting touching or breathing. The reported manufacturing technology of the MCSY will lead to an industrial-scale development of MXene-based e-textiles for wearable applications.

Rational Design of Advanced Triboelectric Materials for Energy Harvesting and Emerging Applications

The properties of materials play a significant role in triboelectric nanogenerators (TENGs). Advanced triboelectric materials for TENGs have attracted tremendous attention because of their superior advantages (e.g., high specific surface area, high porosity, and customizable macrostructure). These advanced materials can be extensively applied in numerous fields, including energy harvester, wearable electronics, filtration, and self-powered sensors. Hence, designing triboelectric materials as advanced functional materials is important for the development of TENGs. Herein, the structural modification methods based on electrospinning to improve the triboelectric properties and the latest research progress in this kind of TENGs are systematically summarized. Preparation methods and design trends of nanofibers, microspheres, hierarchical structures, and doping nanomaterials are highlighted. The factors influencing the formation and properties of triboelectric materials are considered. Furthermore, the latest progress on the applications of TENGs is systematically elaborated. Finally, the challenges in the development of triboelectric materials are discussed, thereby guiding researchers in the large-scale application of TENGs.

A Review of Recent Development of Wearable Triboelectric Nanogenerators Aiming at Human Clothing for Energy Conversion

Research in the field of wearable triboelectric generators is increasing, and pioneering research into real applications of this technology is a growing need in both scientific and industry research. In addition to the two key characteristics of wearable triboelectric generators of flexibility and generating friction, features such as softness, breathability, washability, and wear resistance have also attracted a lot of attention from the research community. This paper reviews wearable triboelectric generators that are used in human clothing for energy conversion. The study focuses on analyzing fabric structure and examining the integration method of flexible generators and common fibers/yarns/textiles. Compared to the knitting method, the woven method has fewer restrictions on the flexibility and thickness of the yarn. Remaining challenges and perspectives are also investigated to suggest how to bring fully generated clothing to practical applications in the near future.

Cross-Linked Gamma Polyglutamic Acid/Human Hair Keratin Electrospun Nanofibrous Scaffolds with Excellent Biocompatibility and Biodegradability

Recently, human hair keratin has been widely studied and applied in clinical fields due to its good histocompatibility, biocompatibility, and biodegradability. However, the regenerated keratin from human hair cannot be electrospun alone because of its low molecular weight. Herein, gamma polyglutamic acid (γ-PGA) was first selected to fabricate smooth and uniform γ-PGA/keratin composite scaffolds with excellent biocompatibility and biodegradability by electrospinning technology and a chemical cross-linking method in this study. The effect of electrospinning parameters on the structure and morphology, the mechanism of chemical cross-linking, biocompatibility in vitro cell culture experiments, and biodegradability in phosphate-buffered saline buffer solution and trypsin solution of the γ-PGA/keratin electrospun nanofibrous scaffolds (ENS) was studied. The results show that the cross-linked γ-PGA/keratin ENSs had excellent water stability and biodegradability. The γ-PGA/keratin ENSs showed better biocompatibility in promoting cell adhesion and cell growth compared with the γ-PGA ENSs. It is expected that γ-PGA/keratin ENSs will be easily and significantly used in tissue engineering to repair or regenerate materials.

Fiber/Yarn-Based Triboelectric Nanogenerators (TENGs): Fabrication Strategy, Structure, and Application

With the demand of a sustainable, wearable, environmentally friendly energy source, triboelectric nanogenerators (TENGs) were developed. TENG is a promising method to convert mechanical energy from motion into electrical energy. The combination of textile and TENG successfully enables wearable, self-driving electronics and sensor systems. As the primary unit of textiles, fiber and yarn become the focus of research in designing of textile-TENGs. In this review, we introduced the preparation, structure, and design strategy of fiber/yarn TENGs in recent research. We discussed the structure design and material selection of fiber/yarn TENGs according to the different functions it realizes. The fabrication strategy of fiber/yarn TENGs into textile-TENG are provided. Finally, we summarize the main applications of existing textile TENGs and give forward prospects for their subsequent development.

Advances in the Robustness of Wearable Electronic Textiles: Strategies, Stability, Washability and Perspective

Flexible electronic textiles are the future of wearable technology with a diverse application potential inspired by the Internet of Things (IoT) to improve all aspects of wearer life by replacing traditional bulky, rigid, and uncomfortable wearable electronics. The inherently prominent characteristics exhibited by textile substrates make them ideal candidates for designing user-friendly wearable electronic textiles for high-end variant applications. Textile substrates (fiber, yarn, fabric, and garment) combined with nanostructured electroactive materials provide a universal pathway for the researcher to construct advanced wearable electronics compatible with the human body and other circumstances. However, e-textiles are found to be vulnerable to physical deformation induced during repeated wash and wear. Thus, e-textiles need to be robust enough to withstand such challenges involved in designing a reliable product and require more attention for substantial advancement in stability and washability. As a step toward reliable devices, we present this comprehensive review of the state-of-the-art advances in substrate geometries, modification, fabrication, and standardized washing strategies to predict a roadmap toward sustainability. Furthermore, current challenges, opportunities, and future aspects of durable e-textiles development are envisioned to provide a conclusive pathway for researchers to conduct advanced studies.

Electrode materials for stretchable triboelectric nanogenerator in wearable electronics

Stretchable Triboelectric Nanogenerators (TENGs) for wearable electronics are in significant demand in the area of self-powered energy harvesting and storage devices. Designing a suitable electrode is one of the major challenges in developing a fully wearable TENG device and requires research aimed at exploring new materials and methods to develop stretchable electrodes. This review article is dedicated to presenting recent developments in exploring new materials for flexible TENGs with special emphasis on electrode components for wearable devices. In addition, materials that can potentially deliver properties such as transparency, self-healability and water-resistance are also reviewed. Inherently stretchable materials and a combination of soft and rigid materials including polymers and their composites, inorganic and ceramic materials, 2D materials and carbonaceous nanomaterials are also addressed. Additionally, various fabrication strategies and geometrical patterning techniques employed for designing highly stretchable electrodes for wearable TENG devices are also explored. The challenges reflected in the present approaches as well as feasible suggestions for future advancements are discussed.

Schematic illustration of the general requirements of components of a wearable TENG.

Biomimicking spider webs for effective fog water harvesting with electrospun polymer fibers

Fog is an underestimated source of water, especially in regions where conventional methods of water harvesting are impossible, ineffective, or challenging for low-cost water resources. Interestingly, many novel methods and developments for effective water harvesting are inspired by nature. Therefore, in this review, we focused on one of the most researched and developing forms of electrospun polymer fibers, which successfully imitate many fascinating natural materials for instance spider webs. We showed how fiber morphology and wetting properties can increase the fog collection rate, and also observed the influence of fog water collection parameters on testing their efficiency. This review summarizes the current state of the art on water collection by fibrous meshes and offers suggestions for the testing of new designs under laboratory conditions by classifying the parameters already reported in experimental set-ups. This is extremely important, as fog collection under laboratory conditions is the first step toward creating a new water harvesting technology. This review summarizes all the approaches taken so far to develop the most effective water collection systems based on electrospun polymer fibers.

Energy Harvesting Materials and Structures for Smart Textile Applications: Recent Progress and Path Forward

A major challenge with current wearable electronics and e-textiles, including sensors, is power supply. As an alternative to batteries, energy can be harvested from various sources using garments or other textile products as a substrate. Four different energy-harvesting mechanisms relevant to smart textiles are described in this review. Photovoltaic energy harvesting technologies relevant to textile applications include the use of high efficiency flexible inorganic films, printable organic films, dye-sensitized solar cells, and photovoltaic fibers and filaments. In terms of piezoelectric systems, this article covers polymers, composites/nanocomposites, and piezoelectric nanogenerators. The latest developments for textile triboelectric energy harvesting comprise films/coatings, fibers/textiles, and triboelectric nanogenerators. Finally, thermoelectric energy harvesting applied to textiles can rely on inorganic and organic thermoelectric modules. The article ends with perspectives on the current challenges and possible strategies for further progress.

Electrospinning Mechanism of Nanofiber Yarn and Its Multiscale Wrapping Yarn

To analyze the feasibility of electrospinning nanofiber yarn using a wrapping yarn forming device, electrospun nanofiber-wrapped yarns and multiscale yarns were prepared by self-made equipment. The relationship between the surface morphology and properties of yarn and its preparation process was studied. The process parameters were adjusted, and it was found that some nanofibers formed Z-twisted yarns, while others showed exposed cores. To analyze the forming mechanism of electrospun nanofiber-wrapped yarn, the concept of winding displacement difference in the twisted yarn core A was introduced. The formation of nanofiber-wrapped structural yarns was discussed using three values of A. The starting point of each twist was the same position when A = 0 with a constant corner angle β. However, the oriented nanofiber broke or was pulled out from the gripping point when it was twisted, and it appeared disordered. The forming process of electrospun nanofiber-wrapped yarn displayed some unique phenomena, including the emission of directional nanofibers during collection, fiber non-continuity, and twist angle non-uniformity. The conclusions of this research have theoretical and practical value to guide the industrial preparation of nanofiber yarns and their wrapped yarns.

Enhanced thermoelectric performance of graphene based nanocomposite coated self-powered wearable e-textiles for energy harvesting from human body heat

The demand for highly flexible and self-powered wearable textile devices has increased in recent years. Graphene coated textile-based wearable devices have been used for energy harvesting and storage due to their outstanding mechanical, electrical and electronic properties. However, the use of metal based nanocomposites is limited in textiles, due to their poor bending, fixation, and binding on textiles. We present here reduced graphene oxide (rGO) as an n-type and conductive polymer poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS) as a p-type material for a wearable thermoelectric nanogenerator (TEG) using a (pad-dry-cure) technique. We developed a reduced graphene oxide (rGO) coated textile-based wearable TEG for energy harvesting from low-grade human body heat. The conductive polymer (PEDOT:PSS) and (rGO) nanocomposite were coated using a layer by layer approach. The resultant fabric showed higher weight pickup of 60-80%. The developed textile based TEG device showed an enhanced Seebeck coefficient of (25-150 μV K-1), and a power factor of (2.5-60 μW m-1 K-1). The developed TE device showed a higher potential to convert the low-grade body heat into electrical energy, between the human body temperature of (36.5 °C) and an external environment of (20.0 ± 5 °C) with a temperature difference of (2.5-16.5 °C). The wearable textile-based TEG is capable of producing an open circuit output voltage of 12.5-119.5 mV at an ambient fixed temperature of (20 °C). The rGO coated textile fabric also showed reduced electrical sheet resistance by increasing the number of dyeing cycles (10) and increased with the number of (20) washing cycles. The developed reduced graphene oxide (rGO) coated electrodes showed a sheet resistance of 185-45 kΩ and (15 kΩ) for PEDOT:PSS-rGO nanocomposites respectively. Furthermore, the mechanical performance of the as coated textile fabric was enhanced from (20-80 mPa) with increasing number of padding cycles. The thermoelectric performance was significantly improved, without influencing the breath-ability and comfort properties of the resultant fabric. This study presents a promising approach for the fabrication of PEDOT:PSS/rGO nano-hybrids for textile-based wearable thermoelectric generators (TEGs) for energy harvesting from low-grade body heat.