High-Efficiency Air Filter Media with a Three-Dimensional Network Composed of Core-Shell Zeolitic Imidazolate Framework-8@Tunicate Nanocellulose for PM0.3 Removal

Self-crystal electret poly(lactic acid) nanofibers for high-flow air purification and AI-assisted respiratory diagnosis

Particulate matters (PMs), one of the major airborne pollutants, continue to seriously threaten human health and the environment. Here, a self-crystal-induced electret enhancement (SCIEE) strategy was developed to promote the in-situ electret effect and polarization properties of electrospun poly(L-lactic acid) (PLLA) nanofibers. The strategy specifically involved the elaborate pre-structuring of stereocomplex crystals (SCs) with uniform dimensions (∼300 nm), which were introduced into PLLA electrospinning solution as the electrets and physical cross-linking points of high density. It enabled direct fabrication of self-crystal electret poly(lactic acid) (SCE-PLA) nanofibrous membranes (NFMs), effective regulation of nanofiber morphology, enhanced generation of electroactive phases (β phases, SCs, and interfacial domains), synergistically contributing to remarkable increase of dielectric constant (2.48), surface potential (4.60 kV) and charge regeneration performance (tribo-output voltage as high as 37.60 V). This permitted multiple improvements in physical interception and electrostatic adsorption of PMs, as exemplified by efficient removal of PM0.3 and PM2.5 (94.91 % and 99.15 %) with ultralow air resistance (57.2 Pa, 32 L/min), in clear contrast to the pure PLA counterpart (82.66 % and 80.98 %). Given sustainable regeneration of plentiful charges, SCE-PLA NFMs exhibited long-term electret effect and PM0.3 removal (92.53 %) even at intensive inhalation and exhalation airflow (120 and 100 L/min). Moreover, the electroactive SCE-PLA NFMs were ready to realize high-accuracy monitoring (99.23 %) of the respiratory patterns. Our SCIEE strategy opens up a promising pathway to fabricate ecofriendly nanofibers featuring superior in-situ electret effect and charge regeneration capability, appealing for air purification and passive monitoring.

High-efficiency respiratory protection and intelligent monitoring by nanopatterning of electroactive poly(lactic acid) nanofibers

The advent of multifunctional nanofibrous membranes (NFMs) has led to the development of next-generation air filters that are ready to intercept fine particulate matters (PMs) and monitor the respiratory diseases. However, it is still challenging to fabricate biodegradable NFMs featuring the desirable combination of high filtration efficiencies, low air resistance, and intelligent real-time monitoring. Herein, a hierarchical nanopatterning approach was proposed to functionalize the stereocomplexed poly(lactic acid) (PLA) (SC-PLA) nanofibers via the combined electrospinning of SC-PLA and electrospray of CNT@ZIF-8 nanohybrids. The nanopatterned SC-PLA (NSC-PLA) NFMs were characterized by largely increased surface activity and electroactivity, as evidenced by the nearly two-fold increase in surface potential (up to 7.3 kV) and substantial improvements in the dielectric properties. Furthermore, the NSC-PLA NFMs exhibited excellent tribo-output performance, yielding a voltage of as high as 13.5 V for NSC-PLA NFMs loaded 10 % nanohybrids (NSC-PLA10). In particular, the exceptionally high electroactivity and unique protrusion structure together contributed to promote the filtration efficiencies, while providing a low pressure drop (e.g., 96.1 % for PM2.5 and 88.3 % for PM0.3, only 67.6 Pa of NSC-PLA10, at 32 L/min). More importantly, NSC-PLA NFMs enabled real-time monitoring of physiological signals during different respiratory states, as evidenced by the output voltages of 17.2, 32.9 and 37.5 mV for normal breath, fast breath and cough recorded by NSC-PLA10. The proposed NSC-PLA NFMs show enormous potential in the fields of air filtration and real-time respiratory monitoring, thus providing ecofriendly solutions to personal health management.

Bio-inspired hierarchical bamboo-based air filters for efficient removal of particulate matter and toxic gases

Air pollution is caused by the perilous accumulation of particulate matter (PM) and harmful gas molecules of different sizes. There is an urgent need to develop highly efficient air filtration systems capable of removing particles with a wide size distribution. However, the efficiency of current air filters is compromised by controlling their hierarchical pore size. Inspired by the graded filtration mechanisms in the human respiratory system, microporous ZIF-67 is in situ synthesized on a 3D interconnected network of bamboo cellulose fibers (BCFs) to fabricate a multiscale porous filter with a comprehensive pore size distribution. The macropores between the BCFs, mesopores formed by the BCF microfibers, and micropores within the ZIF-67 synergistically facilitate the removal of particulates of different sizes. The filtration capabilities of PM2.5 and PM0.3 could reach 99.3% and 98.6%, respectively, whereas the adsorption of formaldehyde is 88.7% within 30 min. In addition, the filter exhibits excellent antibacterial properties (99.9%), biodegradability (80.1% degradation after 14 days), thermal stability, and skin-friendly properties (0 irritation). This study may inspire the research of using natural features of renewable resources to design high-performance air-filtration materials for various applications.

A review of recent advances in metal-organic frameworks materials for zero-energy passive adsorption of chemical pollutants in indoor environments

Approximately 75-90 % of a person's lifetime is spent inside increasingly airtight buildings, where indoor pollutant levels typically exceed those outdoors. Poor indoor air quality can lead to allergies, respiratory diseases, and even cancer, and can also reduce the longevity of buildings. Passive adsorption materials play a crucial role in reducing indoor pollutants. This review highlights the latest advances in using Metal-organic Frameworks (MOFs) as passive adsorption materials for indoor pollutant capture and outlines the principles for developing high-performance adsorbents. It provides a comparative analysis of the development and performance of MOFs and composite adsorbent materials, highlighting their respective advantages and limitations in indoor pollutant adsorption technology. The article proposes strategies to address these challenges and offers a comprehensive review of current practical adsorption devices. Finally, aiming to advance commercialization of MOFs, the anticipated development of indoor pollutant adsorption technology is discussed in this paper.

Bio-inspired gradient poly(lactic acid) nanofibers for active capturing of PM0.3 and real-time respiratory monitoring

The concept of bio-inspired gradient hierarchies, in which the well-defined MOF nanocrystals serve as active nanodielectrics to create electroactive shell at poly(lactic acid) (PLA) nanofibers, is introduced to promote the surface activity and electroactivity of PLA nanofibrous membranes (NFMs). The strategy enabled significant refinement of PLA nanofibers during coaxial electrospinning (∼40 % decline of fiber diameter), accompanied by remarkable increase of specific surface area (nearly 1.5 m2/g), porosity (approximately 85 %) and dielectric constants for the bio-inspired gradient PLA (BG-PLA) NFMs. It largely boosted initial electret properties and electrostatic adsorption capability of BG-PLA NFMs, as well as charge regeneration by TENG mechanisms even under high-humidity environment. The BG-PLA NFMs thus featured exceptionally high PM0.3 filtration efficiencies with well-controlled air resistance (94.3 %, 163.4 Pa, 85 L/min), in contrast to the relatively low efficiency of only 80.0 % for normal PLA. During the application evaluation of outdoor air purification, excellent long-term filtering performance was demonstrated for the BG-PLA for up to 4 h (nearly 98.0 %, 53 Pa), whereas normal PLA exhibited a gradually declined filtration efficiency and an increased pressure drop. Moreover, the BG-PLA NFMs of increased electroactivity were ready to generate tribo-output currents as driven by respiratory vibrations, which enabled real-time monitoring of electrophysiological signals. This bio-inspired gradient strategy opens up promising pathways to engender biodegradable nanofibers of high surface activity and electroactivity, which has significant implications for intelligent protective membranes.

One-step fabrication of polylactic acid (PLA) nanofibrous membranes with spider-web-like structure for high-efficiency PM0.3 capture

High-efficiency air filters are in high demand to protect human health from the threat of ultrafine particulate matters (PM). However, most commercial air filters are less effective for PM0.3 capture and/or still suffer from undesirable pressure drops. They are also typically petroleum-based. Herein, a double-jet synchronous electrospinning technology was demonstrated to fabricate spider-web-like polylactic acid (PLA) nanofibrous membranes (SPNM) in one step. The properties of spinning solutions were regulated to construct favorable multi-scale nanofiber and bead structures that mimicked the structural units in spider-webs. The as-prepared SPNM exhibited excellent filtration efficiency (99.87 %) and high quality factor (0.321 Pa-1) against the PM0.3, while presenting an attractively low pressure drop (19 Pa). Additionally, the filtration performance of SPNM was almost completely preserved during 10-cycle tests and the 6-month long-term tests, showing excellent function stability and durability. Benefiting from its good hydrophobicity (WCA = 143.2°), SPNM also presented a satisfactory filtration efficiency (>99.37 %) with low pressure drop (18 Pa) at an environment with humidity at 90 % against PM0.3. Furthermore, the unique structure increased the mechanical strength of SPNM, facilitating the processability for practical applications. Overall, this work may shed light on a promising approach for developing biomass-based, highly efficient filtration materials with hierarchical structures.

Two-Dimensional Nanofibrous Networks by Superspreading-Based Phase Inversion for High-Efficiency Separation

Two-dimensional (2D) nanomaterials have been widely applied as building blocks of nanoporous materials for high-precision separations. However, most existing 2D nanomaterials suffer from poor continuity and a lack of interior linking, resulting in deteriorated performance when assembled into macroscopic bulk structures. Here, a unique superspreading-based phase inversion technique is proposed to directly construct 2D nanofibrous networks (NFNs) from a polymer solution. By tailoring capillary behavior, polymer solution droplets evolve into ultrathin liquid films through superspreading; manipulating phase instability, subsequently, enables the liquid film to phase invert into continuous nanostructured networks. The assembled single-layered NFNs possess integrated structural superiorities of 1D nanoscale fiber diameter (∼40 nm) and 2D lateral infinity, exhibiting a weblike nanoarchitecture with extremely small through-pores (∼100 nm). Our NFNs show remarkable performances in air filtration (PM0.3 removal) and water purification (microfiltration level). This creation of such attractive 2D fibrous nanomaterials can pave the way for versatile high-performance separation applications.

Guidelines for measuring and reporting particle removal efficiency in fibrous media

Adopting standardized and reliable methodologies to accurately measure particle removal efficiency when developing fibrous materials for controlling airborne contamination is crucial. Here, the authors recommend best practices for experimental assessments and reporting to ensure a reliable evaluation of new airborne particle filtration media and technologies.

P(VDF-TrFE)/BaTiO3 Nanofibrous Membrane with Enhanced Piezoelectricity for High PM0.3 Filtration and Reusable Face Masks

In the background of air pollution and regular COVID-19 prevention, personal protective masks are necessary for our daily life. However, protective masks with high PM_0.3 filtration usually have poor air permeability and are mostly disposable, leading to a heavy burden on the environment. In this work, a reusable membrane based on piezoelectric poly(vinylidene fluoride-trifluoroethylene) [P(VDF-TrFE)] nanofibers embedded with BaTiO₃ nanoparticles (BTO NPs) was developed. The P(VDF-TrFE)/BTO composite nanofibers not only have enhanced piezoelectricity and surface polarity but also have reduced diameters that could be beneficial for electrostatic adhesion, pole-polar interactions, and mechanical sieving to increase the PM_0.3 capture capacity. Moreover, the BTO NPs also improved the charge storage capacity of the composite membrane, which could further enhance the PM_0.3 filtration efficiency after corona treatment. The piezoelectric mask based on P(VDF-TrFE)/BTO composite nanofibers has high filtration efficiencies of 96% for PM_0.3 and 98% for bacteria, while the pressure drop was only 182 Pa, which is lower than the commercial N95 standard of 343.2 Pa. Furthermore, the piezoelectric mask has a long and stable filtration performance after 5 cycles of 75% alcohol disinfection, demonstrating that the P(VDF-TrFE)/BTO composite membrane has a potential application in personal protective masks with comfortable and reusable properties.

Processing Nomex Nanofibers by Ionic Solution Blow-Spinning for Efficient High-Temperature Exhausts Treatment

Hard-to-dissolve polymers provide next-generation alternatives for high-performance filter materials owing to their intrinsically high chemical stability, superior mechanical performance, and excellent high-temperature resistance. However, the mass production of hard-to-dissolve nanofibers still remains a critical challenge. A simple, scalable, and low-cost ionic solution blow-spinning method has herein been provided for the large-scale preparation of hard-to-dissolve Nomex polymeric nanofibers with an average diameter of nearly 100 nm. After rapidly dissolving Nomex microfibers in the lithium chloride/dimethylacetamide (LiCl/DMAc) solution system, the conductive solution can be stably and conductivity-independently processed into nanofibers. The method optimizes electrospinning and avoids spinnability degradation and potential safety hazards caused by high electrical conductivity. Owing to nanofibrous structure and high dipole moment, Nomex nanofibrous filters show a stable high filtration efficiency of 99.92% for PM_0.3 with a low areal density of 4.6 g m^-2, as well as a low-pressure drop of 189.47 Pa. Moreover, the flame-retardant filter can work at 250 °C and 280 °C for a long and short time without shrinking or burning, respectively, exhibiting a high filtration efficiency of 99.50% for PM_0.3-10.0. The outstanding properties and low cost enable the efficient capture of PM from various high-temperature exhausts, making Nomex nanofibrous membrane an even more ideal industrial-grade air filter than polypropylene, polytetrafluoroethylene, polyimide, and ceramic nanofibrous filters.

GRAPHICAL ABSTRACT

Hard-to-dissolve nanofibers provide alternatives for high-efficiency and low-resistant air filtration but are limited by the universality and economics of fabrication methods. A scalable and efficient ionic solution blow-spinning strategy has herein been proposed in preparing hard-to-dissolve nanofibrous filters.

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1007/s42765-022-00231-x.