Probing the Influence of Multiscale Heterogeneity on Effective Properties of Graphite Electrodes

Measurement of anisotropic volumetric resistivity in lithium ion electrodes

Measurements of the electronic conductivity of lithium ion coatings are an important part of electrode development, particularly for thicker electrodes and in high power applications. A resistance measurement system with 46 probes has been used to characterise lithium ion electrodes, with different formulations and coat weights. The results show that the total through plane resistance is dominated by the interface resistance between the coating and the metal foil, rather than the volumetric resistivity of the coating. For coatings containing carbon nano-tubes, the in plane resistivities in the coating and perpendicular directions are different. A finite volume model was developed to help analyse and interpret the resistivity data.

Study on the mechanism of rapid degradation of Rhodamine B with Fe/Cu@antimony tailing nano catalytic particle electrode in a three dimensional electrochemical reactor

A novel particle electrode based on antimony tailings microspheres was successfully constructed by ultrasonic immersion calcination method, and the degradation of RhB was studied in a three-dimensional electrochemical reactor (3DER). It was characterized by XRD, SEM, EDS, XPS, cyclic voltammetry and linear sweep voltammetry. When the pH value is 5.00, the dosage of Fe/Cu@antimony tailing is 1.50 g/L, the initial concentration is 100 mg/L, and the current density is 20 mA/cm2, the degradation efficiency is the best (99.40% for RhB and 98.81% for TOC) within 15 min. The results show that in the three-dimensional electrochemical oxidation system, electrochemical oxidation and electro Fenton oxidation occur at the same time to cause the increase of hydroxyl radicals. According to LC-MS analysis and EPR characterization, it can be found that the main degradation mechanism of RhB is that hydroxyl radicals continuously attack RhB, and realize rapid degradation of RhB through deethylation, deamination, dealkylation, decarboxylation, chromophore splitting, ring opening and mineralization. Fe/Cu@antimony tailing particles are both electrodes for electrochemical oxidation and catalysts for Fenton oxidation. The degradation effect of RhB remained at 94% after 6 cycles, and the leaching rates of Fe and Cu are only 1.20% and 0.79%, indicating that Fe/Cu@AT had significant stability. This work provides a new insight into the establishment of an efficient and stable three-dimensional electrocatalytic particle electrode.

Gravure Printing of Graphite-Based Anodes for Lithium-Ion Printed Batteries

Aimed at the growing interest in printed batteries, widely used industrial gravure printing was recently proven to be able to produce high-quality electrodes for lithium-ion batteries (LiBs), demonstrating its utility in the study of new functional materials. Here, for the first time, gravure printing was investigated for the mass production of well-known low-cost graphite-based anodes for LiBs. Graphite was also chosen as a case study to explore the influence of process parameters on the layer microstructure and the performance of the printed anodes. In particular, upon decreasing the size of the active material nanoparticles through ball-milling, an enhancement in anode performance was observed, which is related to an improvement in the material distribution in the printed layer, even in the case of increasing mass loading through a multilayer approach. A further improvement in performance, close to the theoretical capacity, was possible by changing the ink parameters, obtaining a denser microstructure of the printed anode. Such good results further demonstrate the possibility of using gravure printing for the mass production of electrodes for printed batteries and, in general, components in the field of energy.

Numerical Analysis of Degradation and Capacity Loss in Graphite Active Particles of Li-Ion Battery Anodes

It is well known that the performance and durability of lithium-ion batteries (LIBs) can be severely impaired by fracture events that originate in stresses due to Li ion diffusion in fast charge–discharge cycles. Existing models of battery damage overlook either the role of particle shape in stress concentration, the effect of material disorder and preexisting defects in crack initiation and propagation, or both. In this work we present a novel, three-dimensional, and coupled diffusive-mechanical numerical model that simultaneously accounts for all these phenomena by means of (i) a random particle generator and (ii) a stochastic description of material properties implemented within the lattice method framework. Our model displays the same complex fracture patterns that are found experimentally, including crack nucleation, growth, and branching. Interestingly, we show that irregularly shaped active particles can suffer mechanical damage up to 60% higher than that of otherwise equivalent spherical particles, while material defects can lead to damage increments of up to 110%. An evaluation of fracture effects in local Li-ion diffusivity shows that effective diffusion can be reduced up to 25% at the particle core due to lithiation, while it remains at ca. 5% below the undamaged value at the particle surface during delithiation. Using a simple estimate of capacity loss, we also show that the C-rate has a nonlinear effect on battery degradation, and the estimated capacity loss can surpass 10% at a 2C charging rate.

Probing the Role of Multi-scale Heterogeneity in Graphite Electrodes for Extreme Fast Charging

Electrode-scale heterogeneity can combine with complex electrochemical interactions to impede lithium-ion battery performance, particularly during fast charging. This study investigates the influence of electrode heterogeneity at different scales on the lithium-ion battery electrochemical performance under operational extremes. We employ image-based mesoscale simulation in conjunction with a three-dimensional electrochemical model to predict performance variability in 14 graphite electrode X-ray computed tomography data sets. Our analysis reveals that the tortuous anisotropy stemming from the variable particle morphology has a dominating influence on the overall cell performance. Cells with platelet morphology achieve lower capacity, higher heat generation rates, and severe plating under extreme fast charge conditions. On the contrary, the heterogeneity due to the active material clustering alone has minimal impact. Our work suggests that manufacturing electrodes with more homogeneous and isotropic particle morphology will improve electrochemical performance and improve safety, enabling electromobility.