Industrially Compatible Fabrication Process of Perovskite-Based Mini-Modules Coupling Sequential Slot-Die Coating and Chemical Bath Deposition

Scalable slot-die coated flexible supercapacitors from upcycled PET face shields

Upcycling Covid19 plastic waste into valuable carbonaceous materials for energy storage applications is a sustainable and green approach to minimize the burden of waste plastic on the environment. Herein, we developed a facile single step activation technique for producing activated carbon consisting of spherical flower like carbon nanosheets and amorphous porous flakes from used PET [poly(ethylene terephthalate)] face shields for supercapacitor applications. The as-obtained activated carbon exhibited a high specific surface area of 1571 m2 g-1 and pore volume of 1.64 cm3 g-1. The specific capacitance of these carbon nanostructure-coated stainless steel electrodes reached 228.2 F g-1 at 1 A g-1 current density with excellent charge transport features and good rate capability in 1 M Na2SO4 aqueous electrolyte. We explored the slot-die coating technique for large-area coatings of flexible high-performance activated carbon electrodes with special emphasis on optimizing binder concentration. Significant improvement in electrochemical performance was achieved for the electrodes with 15 wt% Nafion concentration. The flexible supercapacitors fabricated using these electrodes showed high energy and power density of 21.8 W h kg-1 and 20 600 W kg-1 respectively, and retained 96.2% of the initial capacitance after 10 000 cycles at 2 A g-1 current density. The present study provides a promising sustainable approach for upcycling PET plastic waste for large area printable supercapacitors.

Molecular Synergistic Passivation for Efficient Perovskite Solar Cells and Self-Powered Photodetectors

The interface between the perovskite and electron-transporting material is often treated for defect passivation to improve the photovoltaic performance of devices. A facile 4-Acetamidobenzoic acid (containing an acetamido, a carboxyl, and a benzene ring)-based molecular synergistic passivation (MSP) strategy is developed here to engineer the SnOx /perovskite interface, in which dense SnOx are prepared using an E-beam evaporation technology while the perovskite is deposited with vacuum flash evaporation deposition method. MSP engineering can synergistically passivate defects at the SnOx /perovskite interface by coordinating with Sn4+ and Pb2+ with functional group CO in the acetamido and carboxyl. The optimized solar cell devices can achieve the highest efficiency of 22.51% based on E-Beam deposited SnOx and 23.29% based on solution-processed SnO2 , respectively, accompanied by excellent stability exceeding 3000 h. Further, the self-powered photodetectors exhibit a remarkably low dark current of 5.22 × 10-9  A cm-2 , a response of 0.53 A W-1 at zero bias, a detection limit of 1.3 × 1013  Jones, and a linear dynamic range up to 80.4 dB. This work proposes a molecular synergistic passivation strategy to enhance the efficiency and responsivity of solar cells and self-powered photodetectors.

Numerical Simulation on Preparing Uniform and Stable Perovskite Wet Film in Slot-Die Coating Process

Slot-die coating is regarded as a reliable and potential technology for preparing large-area perovskite solar cells with high efficiency and low cost. Therein, the formation of continuous and uniform wet film is of significance to obtain a high-quality solid perovskite film. In this work, the rheological properties of the perovskite precursor fluid are analyzed. Then, the ANSYS Fluent is introduced to establish an integrated model of internal and external flow fields during the coating process. The model is applicable to all perovskite precursor solutions with near-Newtonian fluids. Based on the theoretical simulation of finite element analysis, the preparation of 0.8 M-FA_xCs_1-xPbI₃, one of the typical large-area perovskite precursor solutions, is explored. Accordingly, this work indicates that the coupling process parameters like the fluid supply velocity (V_in) and coating velocity (V) determine the uniformity that the solution flows out of the slit and is coated onto the substrates, and the coating windows for a uniform and stable perovskite wet film is obtained. For the upper boundary range of the coating windows, the maximum value of V and V_in follows V = 0.003 + 1.46V_in (V_in ≤ 0.1 m/s), while for its lower boundary range, the minimum value of V and V_in is V = 0.002 + 0.67V_in (V_in ≤ 0.1 m/s). When V_in is higher than 0.1 m/s, the film will break due to the excessive V. Finally, the real experiment verifies the accuracy of the numerical simulation. Hopefully, this work is of reference value for the development of the slot-die coating forming process on the perovskite precursor solution approximating Newtonian fluid.