Intrinsically Breathable and Flexible NO2 Gas Sensors Produced by Laser Direct Writing of Self-Assembled Block Copolymers

Resonant Coupling Effect by Metal Nanoparticles Modification: An Effective Strategy for High Sensitization of MOS-Based Chemiresistive Gas Sensors

Metal nanoparticle surface modification is a simple and efficient method to realize highly sensitive detection for chemiresistive gas sensors. Although a few theoretical explanations for the complicated matching relationship in the sensing system constructed from the modified metal, semiconductor material, and target gas have been proposed, there are no corresponding specific evaluation parameters based on the metal sensitization mechanism, which are crucial for the guidance of high-performance sensing materials design. Herein, taking MnO2-based chemiresistive gas sensors as examples, the improvement effect of the metal nanoparticles modification on the gas-sensing properties of MnO2-based chemiresistive sensors toward HCHO and NH3 is investigated. Combined with the first-principle calculations based on density functional theory (DFT), a novel resonant coupling model based on the impurity energy levels, originating from charge transfer between target gas and metal, is first proposed to reveal the sensitization mechanism that the coupling strength between metal and target gas determines the carrier concentration of MOS. Coupling strength is closely positive correlated with the response, which provides an effective parameter to semiquantitatively describe the sensitization effect of metal nanoparticles on target gas. Our work establishes a model that clarifies the matching correlation in the sensing system and excavates new road to further comprehend the metal sensitization mechanism, which will provide an effective theoretical guide for the design of high-performance gas-sensing materials.

Thermoelectric Composites Based on Porous Laser-Induced Graphene and Ion Hydrogel

Despite the rapid development of single-modal flexible sensors, there is an urgent need to develop self-powered multimodal flexible sensing devices to eliminate power constraints. This work reports stretchable thermoelectric composites based on porous laser-induced graphene foams and an ion hydrogel, aiming to create a self-powered sensor that can detect temperature changes and strain with high accuracy. The self-powered strain sensor based on 3D porous laser-induced graphene (LIG) foam exhibits a high maximum sensitivity of 105.9 for strain up to 30%, a low detection limit of 0.071%, and good stability over 5,000 cycles at 30% strain. With an increased Seebeck coefficient of -189.90 μV/K, the sensor can also detect temperatures in the range of -10-100 °C with a resolution of 0.1 °C. The thermoelectric power generation array with integrated units can achieve an output voltage of 104.18 mV for a temperature difference of 20 °C. By combining the electronic thermoelectric material LIG and the ionic thermoelectric material NKKC/PFF, the dual-parameter sensors demonstrate high potential in human health monitoring, smart storage, and bathroom systems. The reported thermoelectric composites can be further utilized in temperature-strain decoupled sensing for battery monitoring, smart garments, and medical applications.

Next-Generation Chemiresistive Wearable Breath Sensors for Non-Invasive Healthcare Monitoring: Advances in Composite and Hybrid Materials

Recently wearable breath sensors have received significant attention in personalized healthcare systems by offering new methods for remote, non-invasive, and continuous monitoring of various health indicators from breath samples without disrupting daily routines. The rising demand for rapid, personalized diagnostics has sparked concerns over electronic waste from short-lived silicon-based devices. To address this issue, the development of flexible and wearable sensors for breath sensing applications is a promising approach. Research highlights the development of different flexible, wearable sensors operating with different operating principles, such as chemiresistive sensors to detect specific target analytes due to their simple design, high sensitivity, selectivity, and reliability. Further, focusing on the non-invasive detection of biomarkers through exhaled breath, chemiresistive wearable sensors offer a comprehensive and environmentally friendly solution. This article presents a comprehensive discussion of the recent advancement in chemiresistive wearable breath sensors for the non-invasive detection of breath biomarkers. The article further emphasizes the intricate development and functioning of the sensor, including the selection criteria for both the flexible substrate and advanced functional materials, including their sensing mechanisms. The review then explores the potential applications of wearable gas sensing systems with specific disease detection, with modern challenges associated with non-invasive breath sensors.

Rational Design and Application of Breath Sensors for Healthcare Monitoring

Biomarkers contained in human exhaled breath are closely related to certain diseases. As a noninvasive, portable, and efficient health diagnosis method, the breath sensor has received considerable attention in recent years for early disease screening and prevention due to its user-friendly and easy-accessible features. Although some key challenges have been addressed, its capability to precisely monitor specific biomarkers of interest and its physiological relevance to health metrics is still to be ascertained. In this context, we analyzed the rational design and recent advance of breath sensors for healthcare monitoring. This review begins with an introduction to exhaled breath biomarkers and their sensing technologies, such as chemoresistive, humidity-sensitive, electrochemical, and colorimetric principles. Then, a systematic overview of their emerging applications in early disease screening, drunk driving inspection, apnea monitoring, and exhaled breath condensate analysis are demonstrated. Finally, we discuss the challenges and opportunities of breath sensors for noninvasive healthcare monitoring. With the ongoing research efforts, the continuous breakthrough in breath sensors and their attractive applications is foreseeable in the future.

Thermoelectric porous laser-induced graphene-based strain-temperature decoupling and self-powered sensing

Despite rapid developments of wearable self-powered sensors, it is still elusive to decouple the simultaneously applied multiple input signals. Herein, we report the design and demonstration of stretchable thermoelectric porous graphene foam-based materials via facile laser scribing for self-powered decoupled strain and temperature sensing. The resulting sensor can accurately detect temperature with a resolution of 0.5°C and strain with a gauge factor of 1401.5. The design of the nanocomposites also explores the synergistic effect between the porous graphene and thermoelectric components to greatly enhance the Seebeck coefficient by almost four times (from 9.703 to 37.33 μV/°C). Combined with the stretchability of 45%, the self-powered sensor platform allows for early fire detection in remote settings and accurate and decoupled monitoring of temperature and strain during the wound healing process in situ. The design concepts from this study could also be leveraged to prepare multimodal sensors with decoupled sensing capability for accurate multi-parameter detection towards health monitoring.

Room-Temperature Ammonia Sensing Using Polyaniline-Coated Laser-Induced Graphene

The reliable detection of ammonia at room temperature is crucial for not only maintaining environmental safety but also for reducing the risks of hazardous pollutants. In this study, the electrochemical modification of laser-induced graphene (LIG) with polyaniline (PANI) led to the development of a chemo-resistive nanocomposite (PANI@LIG) for detecting ammonia levels at room temperature. The composite is characterized by field emission scanning electron microscopy, Fourier transforms infrared, and Raman and X-ray photoelectron spectroscopy. This work marks the first utilization of PANI@LIG for gas sensing and introduces a simple but effective approach for fabricating low-cost wearable gas sensors with high sensitivity and flexibility.

Laser-Induced Graphene-Based Sensors in Health Monitoring: Progress, Sensing Mechanisms, and Applications

The rising global population and improved living standards have led to an alarming increase in non-communicable diseases, notably cardiovascular and chronic respiratory diseases, posing a severe threat to human health. Wearable sensing devices, utilizing micro-sensing technology for real-time monitoring, have emerged as promising tools for disease prevention. Among various sensing platforms, graphene-based sensors have shown exceptional performance in the field of micro-sensing. Laser-induced graphene (LIG) technology, a cost-effective and facile method for graphene preparation, has gained particular attention. By converting polymer films directly into patterned graphene materials at ambient temperature and pressure, LIG offers a convenient and environmentally friendly alternative to traditional methods, opening up innovative possibilities for electronic device fabrication. Integrating LIG-based sensors into health monitoring systems holds the potential to revolutionize health management. To commemorate the tenth anniversary of the discovery of LIG, this work provides a comprehensive overview of LIG's evolution and the progress of LIG-based sensors. Delving into the diverse sensing mechanisms of LIG-based sensors, recent research advances in the domain of health monitoring are explored. Furthermore, the opportunities and challenges associated with LIG-based sensors in health monitoring are briefly discussed.

Toward Integrated Multifunctional Laser-Induced Graphene-Based Skin-Like Flexible Sensor Systems

The burgeoning demands for health care and human-machine interfaces call for the next generation of multifunctional integrated sensor systems with facile fabrication processes and reliable performances. Laser-induced graphene (LIG) with highly tunable physical and chemical characteristics plays vital roles in developing versatile skin-like flexible or stretchable sensor systems. This Progress Report presents an in-depth overview of the latest advances in LIG-based techniques in the applications of flexible sensors. First, the merits of the LIG technique are highlighted especially as the building blocks for flexible sensors, followed by the description of various fabrication methods of LIG and its variants. Then, the focus is moved to diverse LIG-based flexible sensors, including physical sensors, chemical sensors, and electrophysiological sensors. Mechanisms and advantages of LIG in these scenarios are described in detail. Furthermore, various representative paradigms of integrated LIG-based sensor systems are presented to show the capabilities of LIG technique for multipurpose applications. The signal cross-talk issues are discussed with possible strategies. The LIG technology with versatile functionalities coupled with other fabrication strategies will enable high-performance integrated sensor systems for next-generation skin electronics.

Laser-Induced Graphene for Advanced Sensing: Comprehensive Review of Applications

Laser-induced graphene (LIG) and Laser-scribed graphene (LSG) are both advanced materials with significant potential in various applications, particularly in the field of sustainable sensors. The practical uses of LIG (LSG), which include gas detection, biological process monitoring, strain assessment, and environmental variable tracking, are thoroughly examined in this review paper. Its tunable characteristics distinguish LIG (LSG), which is developed from accurate laser beam modulation on polymeric substrates, and they are essential in advancing sensing technologies in many applications. The recent advances in LIG (LSG) applications include energy storage, biosensing, and electronics by steadily advancing efficiency and versatility. The remarkable flexibility of LIG (LSG) and its transformative potential in regard to sensor manufacturing and utilization are highlighted in this manuscript. Moreover, it thoroughly examines the various fabrication methods used in LIG (LSG) production, highlighting precision and adaptability. This review navigates the difficulties that are encountered in regard to implementing LIG sensors and looks ahead to future developments that will propel the industry forward. This paper provides a comprehensive summary of the latest research in LIG (LSG) and elucidates this innovative material's advanced and sustainable elements.

Foldable paper-based photoelectrochemical biosensor based on etching reaction of CoOOH nanosheets-coated laser-induced PbS/CdS/graphene for sensitive detection of ampicillin

Timely and rapid detection of antibiotic residues in the environment is conducive to safeguarding human health and promoting an ecological virtuous cycle. A foldable paper-based photoelectrochemical (PEC) sensor was successfully developed for the detection of ampicillin (AMP) based on glutathione/zirconium dioxide hollow nanorods/aptamer (GSH@ZrO2 HS@apt) modified cellulose paper as a reactive zone with laser direct-writing lead sulfide/cadmium sulfide/graphene (PbS/CdS/LIG) as photoelectrode and cobalt hydroxide (CoOOH) as a photoresist material. Initially, AMP was introduced into the paper-based reaction zone as a biogate aptamer, which specifically recognized the target and then left the ZrO2 HS surface, releasing glutathione (GSH) encapsulated inside. Subsequently, the introduction of GSH into the reaction region and etching of CoOOH nanosheets to expose the PbS/CdS/LIG photosensitive material increased photocurrent. Under optimal conditions, the paper-based PEC biosensor showed a linear response to AMP in the range of 5.0 - 2 × 104 pM with a detection limit of 1.36 pM (S/N = 3). In addition, the constructed PEC sensing platform has excellent selectivity, high stability and favorable reproducibility, and can be used to assess AMP residue levels in various real water samples (milk, tap water, river water), indicating its promising application in environmental antibiotic detection.

Direct Laser Processing and Functionalizing PI/PDMS Composites for an On-Demand, Programmable, Recyclable Device Platform

Skin-interfaced high-sensitive biosensing systems to detect electrophysiological and biochemical signals have shown great potential in personal health monitoring and disease management. However, the integration of 3D porous nanostructures for improved sensitivity and various functional composites for signal transduction/processing/transmission often relies on different materials and complex fabrication processes, leading to weak interfaces prone to failure upon fatigue or mechanical deformations. The integrated system also needs additional adhesive to strongly conform to the human skin, which can also cause irritation, alignment issues, and motion artifacts. This work introduces a skin-attachable, reprogrammable, multifunctional, adhesive device patch fabricated by simple and low-cost laser scribing of an adhesive composite with polyimide powders and amine-based ethoxylated polyethylenimine dispersed in the silicone elastomer. The obtained laser-induced graphene in the adhesive composite can be further selectively functionalized with conductive nanomaterials or enzymes for enhanced electrical conductivity or selective sensing of various sweat biomarkers. The possible combination of the sensors for real-time biofluid analysis and electrophysiological signal monitoring with RF energy harvesting and communication promises a standalone stretchable adhesive device platform based on the same material system and fabrication process.

Carbon Micro/Nano Machining toward Miniaturized Device: Structural Engineering, Large-Scale Fabrication, and Performance Optimization

With the rapid development of micro/nano machining, there is an elevated demand for high-performance microdevices with high reliability and low cost. Due to their outstanding electrochemical, optical, electrical, and mechanical performance, carbon materials are extensively utilized in constructing microdevices for energy storage, sensing, and optoelectronics. Carbon micro/nano machining is fundamental in carbon-based intelligent microelectronics, multifunctional integrated microsystems, high-reliability portable/wearable consumer electronics, and portable medical diagnostic systems. Despite numerous reviews on carbon materials, a comprehensive overview is lacking that systematically encapsulates the development of high-performance microdevices based on carbon micro/nano structures, from structural design to manufacturing strategies and specific applications. This review focuses on the latest progress in carbon micro/nano machining toward miniaturized device, including structural engineering, large-scale fabrication, and performance optimization. Especially, the review targets an in-depth evaluation of carbon-based micro energy storage devices, microsensors, microactuators, miniaturized photoresponsive and electromagnetic interference shielding devices. Moreover, it highlights the challenges and opportunities in the large-scale manufacturing of carbon-based microdevices, aiming to spark further exciting research directions and application prospectives.

Recent advances in graphene-based electroanalytical devices for healthcare applications

Graphene, with its outstanding mechanical, electrical, and biocompatible properties, stands out as an emerging nanomaterial for healthcare applications, especially in building electroanalytical biodevices. With the rising prevalence of chronic diseases and infectious diseases, such as the COVID-19 pandemic, the demand for point-of-care testing and remote patient monitoring has never been greater. Owing to their portability, ease of manufacturing, scalability, and rapid and sensitive response, electroanalytical devices excel in these settings for improved healthcare accessibility, especially in resource-limited settings. The development of different synthesis methods yielding large-scale graphene and its derivatives with controllable properties, compatible with device manufacturing - from lithography to various printing methods - and tunable electrical, chemical, and electrochemical properties make it an attractive candidate for electroanalytical devices. This review article sheds light on how graphene-based devices can be transformative in addressing pressing healthcare needs, ranging from the fundamental understanding of biology in in vivo and ex vivo studies to early disease detection and management using in vitro assays and wearable devices. In particular, the article provides a special focus on (i) synthesis and functionalization techniques, emphasizing their suitability for scalable integration into devices, (ii) various transduction methods to design diverse electroanalytical device architectures, (iii) a myriad of applications using devices based on graphene, its derivatives, and hybrids with other nanomaterials, and (iv) emerging technologies at the intersection of device engineering and advanced data analytics. Finally, some of the major hurdles that graphene biodevices face for translation into clinical applications are discussed.

2D nanomaterials for realization of flexible and wearable gas sensors: A review

Gas sensors are extensively employed for monitoring and detection of hazardous gases and vapors. Many of them are produced on rigid substrates, but flexible and wearable gas sensors are needed for intriguing usage including the internet of things (IoT) and medical devices. The materials with the greatest potential for the fabrication of flexible and wearable gas sensing devices are two-dimensional (2D) semiconducting nanomaterials, which consist of graphene and its substitutes, transition metal dichalcogenides, and MXenes. These types of materials have good mechanical flexibility, high charge carrier mobility, a large area of surface, an abundance of defects and dangling bonds, and, in certain instances adequate transparency and ease of synthesis. In this review, we have addressed the different 2D nonmaterial properties for gas sensing in the context of fabrication of flexible/wearable gas sensors. We have discussed the sensing performance of flexible/wearable gas sensors in various forms such as pristine, composite and noble metal decorated. We believe that content of this review paper is greatly useful for the researchers working in the research area of fabrication of flexible/wearable gas sensors.

Wearable Nano-Based Gas Sensors for Environmental Monitoring and Encountered Challenges in Optimization

With a rising emphasis on public safety and quality of life, there is an urgent need to ensure optimal air quality, both indoors and outdoors. Detecting toxic gaseous compounds plays a pivotal role in shaping our sustainable future. This review aims to elucidate the advancements in smart wearable (nano)sensors for monitoring harmful gaseous pollutants, such as ammonia (NH3), nitric oxide (NO), nitrous oxide (N2O), nitrogen dioxide (NO2), carbon monoxide (CO), carbon dioxide (CO2), hydrogen sulfide (H2S), sulfur dioxide (SO2), ozone (O3), hydrocarbons (CxHy), and hydrogen fluoride (HF). Differentiating this review from its predecessors, we shed light on the challenges faced in enhancing sensor performance and offer a deep dive into the evolution of sensing materials, wearable substrates, electrodes, and types of sensors. Noteworthy materials for robust detection systems encompass 2D nanostructures, carbon nanomaterials, conducting polymers, nanohybrids, and metal oxide semiconductors. A dedicated section dissects the significance of circuit integration, miniaturization, real-time sensing, repeatability, reusability, power efficiency, gas-sensitive material deposition, selectivity, sensitivity, stability, and response/recovery time, pinpointing gaps in the current knowledge and offering avenues for further research. To conclude, we provide insights and suggestions for the prospective trajectory of smart wearable nanosensors in addressing the extant challenges.

Laser-Carbonization - A Powerful Tool for Micro-Fabrication of Patterned Electronic Carbons

Fabricating electronic devices from natural, renewable resources is a common goal in engineering and materials science. In this regard, carbon is of special significance due to its biocompatibility combined with electrical conductivity and electrochemical stability. In microelectronics, however, carbon's device application is often inhibited by tedious and expensive preparation processes and a lack of control over processing and material parameters. Laser-assisted carbonization is emerging as a tool for the precise and selective synthesis of functional carbon-based materials for flexible device applications. In contrast to conventional carbonization via in-furnace pyrolysis, laser-carbonization is induced photo-thermally and occurs on the time-scale of milliseconds. By careful selection of the precursors and process parameters, the properties of this so-called laser-patterned carbon (LP-C) such as porosity, surface polarity, functional groups, degree of graphitization, charge-carrier structure, etc. can be tuned. In this critical review, a common perspective is generated on laser-carbonization in the context of general carbonization strategies, fundamentals of laser-induced materials processing, and flexible electronic applications, like electrodes for sensors, electrocatalysts, energy storage, or antennas. An attempt is made to have equal emphasis on material processing and application aspects such that this emerging technology can be optimally positioned in the broader context of carbon-based microfabrication.

d-Band Center Optimization of Ti3C2Tx MXene Nanosheets for Ultrahigh NO2 Gas Sensitivity at Room Temperature

MXene exhibits numerous advantageous properties such as high electronic conductivity, high surface area, and ease of surface modification via tailoring of functional groups. However, the mechanism by which MXene functionalization enhances gas sensing performance has not yet been well understood, let alone the development of a rational sensor design optimization strategy. This work presents a functionalization methodology for MXene based on d-band center modulation, which can be implemented by introducing Fe onto the surface of Ti3C2Tx nanosheets, for significantly improved gas sensing response and selectivity. The strategy is demonstrated in the design of gas sensors. The optimized gas sensor shows a response of 50% toward 10 ppm of NO2 at room temperature, which is over 6-fold improvement from its pristine counterpart, an unprecedented performance level among all reported MXene gas sensors. XPS characterizations, valence band analyses, and density functional theory (DFT) calculations all indicate that the underlying enhancement mechanism can be attributed to the tuning of the d-band center energy toward the Fermi level. This work provides a new design strategy based on the optimization of the d-band center energy and adds a much needed systematic and quantitative method to the design of two-dimensional materials based semiconducting gas sensors.

Textronic Solutions Used to Produce Layers Sensitive to Chemical Stimuli-Gas Sensors: A Review

Thanks to the intensive development of textronics, textronic applications are already visible in many areas of everyday life. Many researchers around the world have focused on the invention of textronic systems to increase security, create technological innovations and make everyday life easier and more interesting. Due to the wide use of chemical textile sensors, this review article lists scientific publications covering all types of wearable chemical sensors along with their latest developments. The latest developments from the last few years in moisture, pH, sweat and biomolecules sensors are described. In this review, greatest emphasis and detail was placed on textile gas sensors and their production methods. The use of, among others, graphene and zinc oxide grown on cotton fabric, colorimetric textiles based on halochromic dye, electronic graphene fabric based on lotus fibers and graphene oxide and zinc oxide nanorods were considered. Finally, this article summarizes our current knowledge on gas sensors, compares the detection properties of the presented projects and indicates future directions of development.

Direct Laser Writing of the Porous Graphene Foam for Multiplexed Electrochemical Sweat Sensors

Wearable electrochemical sensors provide means to detect molecular-level information from the biochemical markers in biofluids for physiological health evaluation. However, a high-density array is often required for multiplexed detection of multiple markers in complex biofluids, which is challenging with low-cost fabrication methods. This work reports the low-cost direct laser writing of porous graphene foam as a flexible electrochemical sensor to detect biomarkers and electrolytes in sweat. The resulting electrochemical sensor exhibits high sensitivity and low limit of detection for various biomarkers (e.g., the sensitivity of 6.49/6.87/0.94/0.16 μA μM^-1 cm^-2 and detection limit of 0.28/0.26/1.43/11.3 μM to uric acid/dopamine/tyrosine/ascorbic acid) in sweat. The results from this work open up opportunities for noninvasive continuous monitoring of gout, hydration status, and drug intake/overdose.

Evolution of nanostructured skin patches towards multifunctional wearable platforms for biomedical applications

Recent advances in the field of skin patches have promoted the development of wearable and implantable bioelectronics for long-term, continuous healthcare management and targeted therapy. However, the design of electronic skin (e-skin) patches with stretchable components is still challenging and requires an in-depth understanding of the skin-attachable substrate layer, functional biomaterials and advanced self-powered electronics. In this comprehensive review, we present the evolution of skin patches from functional nanostructured materials to multi-functional and stimuli-responsive patches towards flexible substrates and emerging biomaterials for e-skin patches, including the material selection, structure design and promising applications. Stretchable sensors and self-powered e-skin patches are also discussed, ranging from electrical stimulation for clinical procedures to continuous health monitoring and integrated systems for comprehensive healthcare management. Moreover, an integrated energy harvester with bioelectronics enables the fabrication of self-powered electronic skin patches, which can effectively solve the energy supply and overcome the drawbacks induced by bulky battery-driven devices. However, to realize the full potential offered by these advancements, several challenges must be addressed for next-generation e-skin patches. Finally, future opportunities and positive outlooks are presented on the future directions of bioelectronics. It is believed that innovative material design, structure engineering, and in-depth study of fundamental principles can foster the rapid evolution of electronic skin patches, and eventually enable self-powered close-looped bioelectronic systems to benefit mankind.

Vanadium Oxide-Doped Laser-Induced Graphene Multi-Parameter Sensor to Decouple Soil Nitrogen Loss and Temperature

Monitoring nitrogen utilization efficiency and soil temperature in agricultural systems for timely intervention is essential for crop health with reduced environmental pollution. Herein, this work presents a high-performance multi-parameter sensor based on vanadium oxide (VOX )-doped laser-induced graphene (LIG) foam to completely decouple nitrogen oxides (NOX ) and temperature. The highly porous 3D VOX -doped LIG foam composite is readily obtained by laser scribing vanadium sulfide (V5 S8 )-doped block copolymer and phenolic resin self-assembled films. The heterojunction formed at the LIG/VOX interface provides the sensor with enhanced response to NOX and an ultralow limit of detection of 3 ppb (theoretical estimate of 451 ppt) at room temperature. The sensor also exhibits a wide detection range, fast response/recovery, good selectivity, and stability over 16 days. Meanwhile, the sensor can accurately detect temperature over a wide linear range of 10-110 °C. The encapsulation of the sensor with a soft membrane further allows for temperature sensing without being affected by NOX . The unencapsulated sensor operated at elevated temperature removes the influences of relative humidity and temperature variations for accurate NOX measurements. The capability to decouple nitrogen loss and soil temperature paves the way for the development of future multimodal decoupled electronics for precision agriculture and health monitoring.

Self-Healing, Reconfigurable, Thermal-Switching, Transformative Electronics for Health Monitoring

Soft, deformable electronic devices provide the means to monitor physiological information and health conditions for disease diagnostics. However, their practical utility is limited due to the lack of intrinsical thermal switching for mechanically transformative adaptability and self-healing capability against mechanical damages. Here, the design concepts, materials and physics, manufacturing approaches, and application opportunities of self-healing, reconfigurable, thermal-switching device platforms based on hyperbranched polymers and biphasic liquid metal are reported. The former provides excellent self-healing performance and unique tunable stiffness and adhesion regulated by temperature for the on-skin switch, whereas the latter results in liquid metal circuits with extreme stretchability (>900%) and high conductivity (3.40 × 104  S cm-1 ), as well as simple recycling capability. Triggered by the increased temperature from the skin surface, a multifunctional device platform can conveniently conform and strongly adhere to the hierarchically textured skin surface for non-invasive, continuous, comfortable health monitoring. Additionally, the self-healing and adhesive characteristics allow multiple multifunctional circuit components to assemble and completely wrap on 3D curvilinear surfaces. Together, the design, manufacturing, and proof-of-concept demonstration of the self-healing, transformative, and self-assembled electronics open up new opportunities for robust soft deformable devices, smart robotics, prosthetics, and Internet-of-Things, and human-machine interfaces on irregular surfaces.

Pencil-on-Paper Humidity Sensor Treated with NaCl Solution for Health Monitoring and Skin Characterization

Although flexible humidity sensors are essential for human health monitoring, it is still challenging to achieve high sensitivity and easy disposal with simple, low-cost fabrication processes. This study presents the design and fabrication of highly reliable hand-drawn interdigital electrodes from pencil-on-paper treated with NaCl solution for highly sensitive hydration sensors working over a wide range of relative humidity (RH) levels from 5.6% to 90%. The applications of the resulting flexible humidity sensor go beyond the monitoring of respiratory rate and proximity to characterizations of human skin types and evaluations of skin barrier functions through insensible sweat measurements. The sensor array can also be integrated with a diaper to result in smart diapers to alert for an early diaper change. The design and fabrication strategies presented in this work could also be leveraged for the development of wearable, self-powered, and recyclable sensors and actuators in the future.

In situ laser-assisted synthesis and patterning of graphene foam composites as a flexible gas sensing platform

Gas-sensitive semiconducting nanomaterials (e.g., metal oxides, graphene oxides, and transition metal dichalcogenides) and their heterojunctions hold great promise in chemiresistive gas sensors. However, they often require a separate synthesis method (e.g., hydrothermal, so-gel, and co-precipitation) and their integration on interdigitated electrodes (IDE) via casting is also associated with weak interfacial properties. This work demonstrates in situ laser-assisted synthesis and patterning of various sensing nanomaterials and their heterojunctions on laser-induced graphene (LIG) foam to form LIG composites as a flexible and stretchable gas sensing platform. The porous LIG line or pattern with nanomaterial precursors dispensed on top is scribed by laser to allow for in situ growth of corresponding nanomaterials. The versatility of the proposed method is highlighted through the creation of different types of gas-sensitive materials, including transition metal dichalcogenide (e.g., MoS2), metal oxide (e.g., CuO), noble metal-doped metal oxide (e.g., Ag/ZnO) and composite metal oxides (e.g., In2O3/Cr2O3). By eliminating the IDE and separate heaters, the LIG gas sensing platform with self-heating also decreases the device complexity. The limit of detection (LOD) of the LIG gas sensor with in situ synthesized MoS2, CuO, and Ag/ZnO to NO2, H2S, and trimethylamine (TMA) is 2.7, 9.8, and 5.6 ppb, respectively. Taken together with the high sensitivity, good selectivity, rapid response/recovery, and tunable operating temperature, the integrated LIG gas sensor array can identify multiple gas species in the environment or exhaled breath.

Multilevel Self-Assembly of Block Copolymers and Polymer Colloids for a Transparent and Sensitive Gas Sensor Platform

The recent emerging significance of the Internet of Things (IoT) demands sensor devices to be integrated with many different functional structures and devices while conserving their original functionalities. To this end, optical transparency and mechanical flexibility of sensor devices are critical requirements for optimal integration as well as high sensitivity. In this work, a transparent, flexible, and sensitive gas sensor building platform is introduced by using multilevel self-assembly of block copolymers (BCPs) and polystyrene (PS) colloids. For the demonstration of an H₂ gas sensor, a hierarchically porous Pd metal mesh structure is obtained by overlaying the two different patterned template structures with synergistic, distinctive characteristic length scales. The hierarchical Pd mesh shows not only high transparency over 90% but also superior sensing performance in terms of response and recovery time owing to enhanced Pd-to-hydride ratio and short H₂ diffusion lengths from the enlarged active surface areas. The hierarchical morphology also endows high mechanical flexibility while securing reliable sensing performance even under severe mechanical deformation cycles. Our scalable self-assembly based multiscale nanopatterning offers an intriguing generalized platform for many different multifunctional devices requiring hidden in situ monitoring of environmental signals.

Wearable Pressure Sensor Array with Layer-by-Layer Assembled MXene Nanosheets/Ag Nanoflowers for Motion Monitoring and Human-Machine Interfaces

Recently, wearable sensors and electronic skin systems have become prevalent, which can be employed to detect the movement status and physiological signals of wearers. Here, a pressure sensor composed of mesh-like micro-convex structure polydimethylsiloxane (PDMS), MXene nanosheet/Ag nanoflower (AgNF) films, and flexible interdigital electrodes was designed by layer-by-layer (LBL) assembly. The unique microstructure of PDMS effectively increases the contact area and improves sensitivity. Moreover, AgNFs were introduced into the MXene as a "bridge," and the synergistic effect of the two further enhanced the performance of the sensor. The pressure sensor has high sensitivity (191.3 kPa^-1), good stability (18,000 cycles), fast response/recovery time (80 ms/90 ms), and low detection limit (8 Pa), so it can be used for all-round monitoring of the human body. Sensing arrays were integrated with a wireless transmitter as an intelligent artificial electronic skin for spatial pressure mapping and human-computer interaction sensing. Moreover, we develop a smart glove by a simple method, combining it with a 3D model for wireless accurate detection of hand poses. This provides ideas for hand somatosensory detection technology, leading to health monitoring, intelligent rehabilitation training, and personalized medicine.