Polyamide Covalent Organic Framework Membranes for Molecular Sieving

Covalent Organic Framework Membranes: Synthesis Strategies and Separation Applications

Covalent organic frameworks (COFs) have emerged as highly promising materials for membrane separations due to their high porosity, tunable pore sizes, ordered crystalline structures, and exceptional chemical stability. With these features, COF membranes possess greater selectivity and permeability than conventional materials, making them the preferred choice in various fields, including membrane separations. Fascinating research endeavors have emerged encompassing fabrication strategies for COF-based membranes and their diverse separation applications. Hence, this review summarizes the latest advancements in COF synthesis, including COF powders and continuous COF-based membranes and their applications in separation membranes. Special consideration was given to regulation strategies for the performance optimization of COF membranes in separation applications, such as pore size, hydrophilicity/hydrophobicity, surface charge, crystallinity, and stability. Furthermore, applications of COF membranes in water treatment, metal ion separation, organic solvent nanofiltration, and gas separation are comprehensively reviewed. Finally, the research results and future prospects for the development of COF membranes are discussed. Future research may be focused on the following key directions: (1) single-crystal COF fabrication, (2) cost-effective membrane preparation, (3) subnanometer pore engineering, (4) advanced characterization techniques, and (5) AI-assisted development.

Staggered-Stacking Two-Dimensional Covalent Organic Framework Membranes for Molecular and Ionic Sieving

Two-dimensional covalent organic frameworks (2D COFs), a family of crystalline materials with abundant porous structures offering nanochannels for molecular transport, have enormous potential in the applications of separation, energy storage, and catalysis. However, 2D COFs remain limited by relatively large pore sizes (>1 nm) and weak interlayer interactions between 2D nanosheets, making it difficult to achieve efficient membranes to meet the selective sieving requirements for water molecules (0.3 nm) and hydrated salt ions (>0.7 nm). Here, we report a high-performance 2D COF membrane with narrowed channels (0.7 × 0.4 nm2) and excellent mechanical performance constructed by the staggered stacking of cationic and anionic 2D COF nanosheets for selectively sieving of water molecules and hydrated salt ions. The mechanical performance has been improved by two times than that of single-phase 2D COF membranes due to the enhanced interlayer interactions between nanosheets. The stacked 2D COF membranes exhibit significantly improved monovalent salt ions rejection ratio (up to 77.9%) compared with single-phase COF membranes (∼49.2%), while maintaining comparable water permeability. The design of stacked 2D COF membranes provides a potential strategy for constructing high-performance nanoporous membranes to achieve precise molecular and ionic sieving.

Interlaced Composite Membranes by Charge-Induced Alternating Assembly of Monolayer Cationic COF and GO

The efficient preparation of two-dimensional large-sized monolayer covalent organic framework (COF) nanosheets for highly permeable membranes has posed a long-standing challenge in the COF field. While the self-exfoliation of charged COFs represents a promising method for nanosheet production, its efficiency requires further enhancement. In this study, we present a novel finding that the presence of hydroxyl groups on the monomer significantly influences the self-exfoliation efficiency of charged COFs. Through precise regulation of hydroxyl group numbers on the monomers, we successfully achieved the efficient fabrication of large monolayer cationic COF nanosheets with impressive solubilities in common organic solvents. By virtue of their positive charge, COF monolayer nanosheets rapidly interacted with negatively charged monolayer graphene oxide (GO) in solution, facilitating their assembly into interlaced composite membranes through electrostatic interactions. The composite membranes benefited from the strong Coulombic attraction between the COF and GO nanosheets, leading to enhanced membrane stability, while the shielding effect of GO on the COF pores contributed to improved size sieving efficiency. This innovative strategy enabled the composite membranes to achieve highly selective separation of ReO4- and MoO42-, with a remarkable 100% interception rate for MoO42-.

Fast Synthesis of Olefin-Linked Covalent Organic Frameworks via Supercritically Solvothermal Polymerization

Covalent organic frameworks (COFs) are newly emerging yet rapidly developed porous crystalline polymeric materials, which feature topological designability, structural diversity, and porosity tunability. However, most of the reported COFs hitherto are prepared by a solvothermal method, which needs a long reaction time, especially for the olefin-linked COFs, which hinders their practical applications. Herein, we report the fast growth of olefin-linked COFs synthesized by the supercritical solvothermal method under supercritical carbon dioxide conditions. Via optimization of the reaction conditions, olefin-linked COFs are prepared within 6 h, which is period much shorter than that of the traditional solvothermal method. The as-obtained COFs feature two distinct morphologies, namely, spherical and rod-like. Interestingly, the rod-like crystal shows polarized light extinction and rebrightening phenomena, indicating the high crystallinity. After being doped with I2, the obtained I2@COFTMT-PA shows a Hall mobility of 1.94 cm2 V-1 S-1, indicating its potential applications in optoelectronics. This work expands the application of the supercritically solvothermal method to the fast growth of olefin-linked COFs and solves a long-standing challenge in chemical science, which opens up opportunities for basic research as well as practical applications of olefin-linked COFs and other polymeric materials.

Ultra-fast supercritically solvothermal polymerization for large single-crystalline covalent organic frameworks

Crystalline polymer materials, e.g., hyper-crosslinked polystyrene, conjugate microporous polymers and covalent organic frameworks, are used as catalyst carriers, organic electronic devices and molecular sieves. Their properties and applications are highly dependent on their crystallinity. An efficient polymerization strategy for the rapid preparation of highly or single-crystalline materials is beneficial not only to structure-property studies but also to practical applications. However, polymerization usually leads to the formation of amorphous or poorly crystalline products with small grain sizes. It has been a challenging task to efficiently and precisely assemble organic molecules into a single crystal through polymerization. To address this issue, we developed a supercritically solvothermal method that uses supercritical carbon dioxide (sc-CO2) as the reaction medium for polymerization. Sc-CO2 accelerates crystal growth due to its high diffusivity and low viscosity compared with traditional organic solvents. Six covalent organic frameworks with different topologies, linkages and crystal structures are synthesized by this method. The as-synthesized products feature polarized photoluminescence and second-harmonic generation, indicating their high-quality single-crystal nature. This method holds advantages such as rapid growth rate, high productivity, easy accessibility, industrial compatibility and environmental friendliness. In this protocol, we provide a step-by-step procedure including preparation of monomer dispersion, polymerization in sc-CO2, purification and characterization of the single crystals. By following this protocol, it takes 1-5 min to grow sub-mm-sized single crystals by polymerization. The procedure takes ~4 h from preparation of monomer dispersion and polymerization in sc-CO2 to purification and drying of the product.

Covalent Organic Network Membranes with Tunable Nanoarchitectonics from Macrocycle Building Blocks for Graded Molecular Sieving

Traditional piperazine-based polyamide membranes usually suffer from the intrinsic trade-off relationship between selectivity and permeance. The development of macrocycle membranes with customized nanoscale pores is expected to address this challenge. Herein, we introduce 1,4-diazacyclohexane (2N), 1,4,7-triazacyclononane (3N), and 1,4,8,11-tetraazacyclotetradecane (4N) as molecular building blocks to construct the nanoarchitectonics of polyamide membranes prepared from interfacial polymerization (IP). The permeance of covalent organic network membranes follows the trend of 4N-TMC > 3N-TMC > 2N-TMC, while the molecular weight cutoff (MWCO) also follows the same trend of 4N-TMC > 3N-TMC > 2N-TMC, according to their nanopore size of the membranes. The microporosity, orientation, and surface chemistry of covalent organic network membranes can be rationally designed by macrocycle building units. The ordered nanoarchitectonics allows the membranes to attain an excellent performance in graded molecular sieving. Importantly, the novel covalent organic network membranes with tunable nanoarchitectonics prepared from macrocycle building units exhibited high water permeance (32.5 LMH/bar) and retained long-term stability after 100 h of test and bovine serum albumin fouling. These results reveal the enormous potential of 3N-TMC and 4N-TMC membranes in saline textile wastewater treatments and precise molecular sieving.

2D Covalent Organic Framework Membranes for Liquid-Phase Molecular Separations: State of the Field, Common Pitfalls, and Future Opportunities

2D covalent organic frameworks (2D COFs) are attractive candidates for next-generation membranes due to their robust linkages and uniform, tunable pores. Many publications have claimed to achieve selective molecular transport through COF pores, but reported performance metrics for similar networks vary dramatically, and in several cases the reported experiments are inadequate to support such conclusions. These issues require a reevaluation of the literature. Published examples of 2D COF membranes for liquid-phase separations can be broadly divided into two categories, each with common performance characteristics: polycrystalline COF films (most >1 µm thick) and weakly crystalline or amorphous films (most <500 nm thick). Neither category has demonstrated consistent relationships between the designed COF pore structure and separation performance, suggesting that these imperfect materials do not sieve molecules through uniform pores. In this perspective, rigorous practices for evaluating COF membrane structures and separation performance are described, which will facilitate their development toward molecularly precise membranes capable of performing previously unrealized chemical separations. In the absence of this more rigorous standard of proof, reports of COF-based membranes should be treated with skepticism. As methods to control 2D polymerization improve, precise 2D polymer membranes may exhibit exquisite and energy efficient performance relevant for contemporary separation challenges.

Synthesis of biomass hyperbranched polyamide resin from cellulose and citric acid for wood adhesive

Traditional wood adhesives have the problems of excessive dependence on fossil resources and environmental pollution. Cellulose, a renewable biomass resource with a low price and huge output, provides a basis for preparing biomass wood adhesives. In this study, a new type of polyamide resin was prepared by modifying microcrystalline cellulose and reacting with natural citric acid. Specifically, toluenesulfonyl cellulose (TS) was synthesized, and functional amino cellulose (AC) was prepared by a nucleophilic substitution reaction with hyperbranched polyamide (HP). Then cellulose-based hyperbranched polyamide resin (CHP) was prepared by polycondensation with citric acid. The structure of CHP resin was investigated by FTIR, XPS, 13C NMR and GPC, and plywood was prepared to study its mechanical properties. Due to the formation of hyperbranched cross-linked network structure inside the resin, the prepared plywood has excellent properties. The dry shear strength reaches 2.24 MPa, and the strength reaches 1.25 and 1.31 MPa after soaking in water at 63 °C and 93 °C for 3 h. The resin in this study has a simple preparation process and excellent performance, which provides a solid foundation for developing high-performance cellulose-based wood adhesives.

Flexible Covalent Organic Network with Ordered Honeycomb Nanoarchitecture for Molecular Separations

Membranes with precisely defined nanostructure are desirable for energy-efficient molecular separations. The emergence of membranes with honeycomb lattice or topological nanopores is of fundamental importance. The tailor-made nanostructure and morphology may have huge potential to resolve the longstanding bottlenecks in membrane science and technology. Herein, inspired by honeycomb architecture, we demonstrate an effective and scalable route based on interfacial polymerization (IP) to generate flexible and ordered covalent organic network (CON) membranes for liquid-phase molecular separations. The aperture size of a CON membrane can be reasonably designed through the strong covalent bond between molecular building blocks. The fabricated CON membrane formed by IP showed an obviously size-dependent sieving of molecules, yielding a stepwise conversion from low rejection to the expected high rejection. Moreover, the CON membrane was also found to have the sieving capability for tetracycline and ciprofloxacin, ascribed to the effect of size exclusion by an ordered single-nanoscale channel (<1 nm). This approach provides a viable strategy for creating target-sized channels from molecular-level design and demonstrates their potential for accurate molecular separations.

Two-step fabrication of COF membranes for efficient carbon capture

Covalent organic framework (COF) materials have been considered as disruptive membrane materials for gas separation. The dominant one-step method for COF nanosheet synthesis often suffers from coupling among polymerization, assembly and crystallization processes. Herein, we propose a two-step method comprising a framework assembly step and functional group switching step to synthesize COF nanosheets and the corresponding COF membranes. In the first step, the pristine COF-316 nanosheets bearing cyano groups are prepared via interfacial polymerization. In the second step, the cyano groups in COF-316 nanosheets were switched into amidoxime groups or carboxyl groups. Through the vacuum-assisted self-assembly method, the COF nanosheets were fabricated into membranes with a thickness below 100 nm. Featuring numerous mass transport channels and homogeneous distribution of functional groups, the amidoxime-modified COF-316 membrane demonstrated excellent separation performance, with a permeance above 500 GPU and a CO2/N2 selectivity above 50. The two-step method may inspire the rational design and fabrication of organic framework membranes.

Combinatorial Synthesis of Covalent Organic Framework Particles with Hierarchical Pores and Their Catalytic Application

Precise tailoring of the aggregation state of covalent organic frameworks (COFs) to form a hierarchical porous structure is critical to their performance and applications. Here, we report a one-pot and one-step strategy of using dynamic combinatorial chemistry to construct imine-based hollow COFs containing meso- and macropores. It relies on a direct copolymerization of three or more monomers in the presence of two monofunctional competitors. The resulting particle products possess high crystallinity and hierarchical pores, including micropores around 0.93 nm, mesopores widely distributed in the range of 3.1-32 nm, and macropores at about 500 nm, while the specific surface area could be up to 748 m2·g-1, with non-micropores accounting for 60% of the specific surface area. The particles demonstrate unique advantages in the application as nanocarriers for in situ loading of Pd catalysts at 93.8% loading efficiency in the copolymerization of ethylene and carbon monoxide. The growth and assembly of the copolymer could thus be regulated to form flower-shaped particles, efficiently suppressing the fouling of the reactor. The copolymer's weight-average molecular weight and the melting temperature are also highly improved. Our method provides a facile way of fabricating COFs with hierarchical pores for advanced applications in catalysis.

Recent progress of covalent organic frameworks membranes: Design, synthesis, and application in water treatment

To date, significant efforts have been devoted to eliminating hazardous components to purify wastewater through the development of various nanomaterials. Covalent organic frameworks (COFs), an important branch of the porous crystalline family, possess the peculiarity of ultrahigh surface area, adjustable pore size, and facile functionality. Exciting studies from design fabrication to potential applications in water treatment by COF-based membranes (COMs) have emerged. This review summarizes various preparation strategies and synthesis mechanisms for COMs, including layer-by-layer stacking, in situ growth, interfacial polymerization, and electrochemical synthesis, and briefly describes the advanced characterization techniques for COMs. Moreover, the application of COMs in heavy metal removal, dye separation, purification of radionuclides, pollutant detection, sea water desalination, and so on, is described and discussed. Finally, the perspectives on future opportunities for designing COMs in water purification have been proposed.

Interfacial Synthesis of an Ultrathin Two-Dimensional Polymer Film via [2 + 2] Photocycloaddition

A carbon-carbon-linked, ultrathin, two-dimensional (2D) polymer film was prepared at the air/water interface through photochemically triggered [2 + 2] cycloaddition. The preorganization of the monomers on the water surface and the subsequent photo-polymerization led to the successful preparation of the ultrathin 2D polymer film. The obtained film is continuous, free standing, and has a large area (over 50 μm²). Transmission electron microscopy (TEM) and atomic force microscopy (AFM) give clear evidence of the ultrathin film morphology. Raman spectroscopy and X-ray photoelectron spectroscopy (XPS) indicate successful photo-induced [2 + 2] polymerization.