Aqueous Processing of Na0.44MnO2 Cathode Material for the Development of Greener Na-Ion Batteries

New insights into tunnel-type NaxMnO2-yFy with high performance and excellent cycling stability: the impact of F-doping

Developing sustainable batteries based on abundant elements such as sodium and manganese is very attractive. Thus, sodium-manganese oxides can be employed as electrodes for sodium-ion batteries. Herein, an NaxMnO2-yFy electrode material is investigated and optimized. Galvanostatic cycling and diffusion coefficient calculations have been employed. It is found that tailoring the stoichiometry using the sodium/manganese ratio and fluorine content in the synthesis can improve the electrochemical performance and achieve high capacity and superb cycling stability. An anion-doping strategy (F-doping) can significantly improve electrode stability, and greatly raise the maximum specific capacity from ca. 70 mA h g-1 for an F-free sample to ca. 120 mA h g-1 for an F-doped sample at a slow rate (10 mA g-1 of current intensity). The reversible capacity of the F-doped sample is stable for many cycles (around 40-45 mA h g-1 at 500 mA g-1 for 1000 cycles).

Review and New Perspectives on Non-Layered Manganese Compounds as Electrode Material for Sodium-Ion Batteries

After more than 30 years of delay compared to lithium-ion batteries, sodium analogs are now emerging in the market. This is a result of the concerns regarding sustainability and production costs of the former, as well as issues related to safety and toxicity. Electrode materials for the new sodium-ion batteries may contain available and sustainable elements such as sodium itself, as well as iron or manganese, while eliminating the common cobalt cathode compounds and copper anode current collectors for lithium-ion batteries. The multiple oxidation states, abundance, and availability of manganese favor its use, as it was shown early on for primary batteries. Regarding structural considerations, an extraordinarily successful group of cathode materials are layered oxides of sodium, and transition metals, with manganese being the major component. However, other technologies point towards Prussian blue analogs, NASICON-related phosphates, and fluorophosphates. The role of manganese in these structural families and other oxide or halide compounds has until now not been fully explored. In this direction, the present review paper deals with the different Mn-containing solids with a non-layered structure already evaluated. The study aims to systematize the current knowledge on this topic and highlight new possibilities for further study, such as the concept of entatic state applied to electrodes.

Transition metal oxides as a cathode for indispensable Na-ion batteries

The essential requirement to harness well-known renewable energy sources like wind energy, solar energy, etc. as a component of an overall plan to guarantee global power sustainability will require highly efficient, high power and energy density batteries to collect the derived electrical power and balance out variations in both supply and demand. Owing to the continuous exhaustion of fossil fuels, and ever increasing ecological problems associated with global warming, there is a critical requirement for searching for an alternative energy storage technology for a better and sustainable future. Electrochemical energy storage technology could be a solution for a sustainable source of clean energy. Sodium-ion battery (SIB) technology having a complementary energy storage mechanism to the lithium-ion battery (LIB) has been attracting significant attention from the scientific community due to its abundant resources, low cost, and high energy densities. Layered transition metal oxide (TMO) based materials for SIBs could be a potential candidate for SIBs among all other cathode materials. In this paper, we discussed the latest improvement in the various structures of the layered oxide materials for SIBs. Moreover, their synthesis, overall electrochemical performance, and several challenges associated with SIBs are comprehensively discussed with a stance on future possibilities. Many articles discussed the improvement of cathode materials for SIBs, and most of them have pondered the use of Na x MO2 (a class of TMOs) as a possible positive electrode material for SIBs. The different phases of layered TMOs (Na x MO2; TM = Co, Mn, Ti, Ni, Fe, Cr, Al, V, and a combination of multiple elements) show good cycling capacity, structural stability, and Na+ ion conductivity, which make them promising cathode material for SIBs. This review discusses and summarizes the electrochemical redox reaction, structural transformations, significant challenges, and future prospects to improve for Na x MO2. Moreover, this review highlights the recent advancement of several layered TMO cathode materials for SIBs. It is expected that this review will encourage further development of layered TMOs for SIBs.

koLayered Oxide Cathode-Electrolyte Interface towards Na-Ion Batteries: Advances and Perspectives

With the ever increasing demand for low-cost and economic sustainable energy storage, Na-ion batteries have received much attention for the application on large-scale energy storage for electric grids because of the worldwide distribution and natural abundance of sodium element, low solvation energy of Na⁺ ion in the electrolyte and the low cost of Al as current collectors. Starting from a brief comparison with Li-ion batteries, this review summarizes the current understanding of layered oxide cathode/electrolyte interphase in NIBs, and discusses the related degradation mechanisms, such as surface reconstruction and transition metal dissolution. Recent advances in constructing stable cathode electrolyte interface (CEI) on layered oxide cathode are systematically summarized, including surface modification of layered oxide cathode materials and formulation of electrolyte. Urgent challenges are detailed in order to provide insight into the imminent developments of NIBs.

Point defects and their impact on electrochemical performance in Na0.44MnO2 for sodium-ion battery cathode application

Sodium manganese oxide \ce{Na,{0.44}MnO2} (NMO) in open structure with large tunnels is of great interest for sodium-ion battery cathode materials due to its high electrode voltage and capacity. However, its...

Binders for sodium-ion batteries: progress, challenges and strategies

Binders as a bridge in electrodes can bring various components together thus guaranteeing the integrity of electrodes and electronic contact during battery cycling. In this review, we summarize the recent progress of traditional binders and novel binders in the different electrodes of SIBs. The challenges faced by binders in terms of bond strength, wettability, thermal stability, conductivity, cost, and environment are also discussed in details. Correspondingly, the designing principle and advanced strategies of future research on SIB binders are also provided. Moreover, a general conclusion and perspective on the development of binder design for SIBs in the future are presented.

Unraveling the Role of Fluorinated Alkyl Carbonate Additives in Improving Cathode Performance in Sodium-Ion Batteries

A key issue in the development of sustainable Na-ion batteries (NIBs) is the stability of the electrolyte solution and its ability to form effective passivation layers on both cathode and anode. In this regard, the use of fluorine-based additives is considered a promising direction for improving electrode performance. Fluoroethylene carbonate (FEC) and trans-difluoroethylene carbonate (DFEC) were demonstrated as additives or cosolvents that form effective passivating surface films in Li-ion batteries. Their effect is evaluated for the first time with cathodes in NIBs. By application of systematic electrochemical and postmortem investigations, the role of fluorinated additives in the good performance of Na_0.44MnO₂ (NMO) cathodes was deciphered. Despite the significant improvement in the performance of Li-ion cells enabled by the use of FEC and FEC + DFEC, the highest stability for NIBs was observed when only FEC was used as an additive. Mechanistic insights and analytical characterizations were carried out to shed light on the inferior effect of FEC + DFEC in NIBs, in contrast to its positive effect on the stability of Li-ion batteries.

Degradation of Layered Oxide Cathode in a Sodium Battery: A Detailed Investigation by X-Ray Tomography at the Nanoscale

The degradation mechanism in a sodium cell of a layered Na_0.48 Al_0.03 Co_0.18 Ni_0.18 Mn_0.47 O₂ (NCAM) cathode with P3/P2 structure is investigated by revealing the changes in microstructure and composition upon cycling. The work aims to rationalize the gradual performance decay and the alteration of the electrochemical response in terms of polarization, voltage signature, and capacity loss. Spatial reconstructions of the electrode by X-ray computed tomography at the nanoscale supported by quantitative and qualitative analyses show fractures and deformations in the cycled layered metal-oxide particles, as well as inorganic side compounds deposited on the material. These irreversible morphological modifications reflect structural heterogeneities across the cathode particles due to formation of various domains with different Na⁺ intercalation degrees. Besides, X-ray photoelectron spectroscopy data suggest that the latter inorganic species in the cycled electrode are mainly composed of NaF, Na₂ O, and NaCO₃ formed by parasitic electrolyte decomposition. The precipitation of these insulating compounds at the electrode/electrolyte interphase and the related structural stresses induced in the material lead to a decrease in cathode particle size and partial loss of electrochemical activity. The retention of the NCAM phase after cycling suggests that electrolyte upgrade may improve the performance of the cathode to achieve practical application for sustainable energy storage.

Gifts from Nature: Bio-Inspired Materials for Rechargeable Secondary Batteries

Materials in nature have evolved to the most efficient forms and have adapted to various environmental conditions over tens of thousands of years. Because of their versatile functionalities and environmental friendliness, numerous attempts have been made to use bio-inspired materials for industrial applications, establishing the importance of biomimetics. Biomimetics have become pivotal to the search for technological breakthroughs in the area of rechargeable secondary batteries. Here, the characteristics of bio-inspired materials that are useful for secondary batteries as well as their benefits for application as the main components of batteries (e.g., electrodes, separators, and binders) are discussed. The use of bio-inspired materials for the synthesis of nanomaterials with complex structures, low-cost electrode materials prepared from biomass, and biomolecular organic electrodes for lithium-ion batteries are also introduced. In addition, nature-derived separators and binders are discussed, including their effects on enhancing battery performance and safety. Recent developments toward next-generation secondary batteries including sodium-ion batteries, zinc-ion batteries, and flexible batteries are also mentioned to understand the feasibility of using bio-inspired materials in these new battery systems. Finally, current research trends are covered and future directions are proposed to provide important insights into scientific and practical issues in the development of biomimetics technologies for secondary batteries.

Hydrogen-Bonding Interactions in Hybrid Aqueous/Nonaqueous Electrolytes Enable Low-Cost and Long-Lifespan Sodium-Ion Storage

Although "water-in-salt" electrolytes have opened a new pathway to expand the electrochemical stability window of aqueous electrolytes, the electrode instability and irreversible proton co-insertion caused by aqueous media still hinder the practical application, even when using exotic fluorinated salts. In this study, an accessible hybrid electrolyte class based on common sodium salts is proposed, and crucially an ethanol-rich media is introduced to achieve highly stable Na-ion electrochemistry. Here, ethanol exerts a strong hydrogen-bonding effect on water, simultaneously expanding the electrochemical stability window of the hybridized electrolyte to 2.5 V, restricting degradation activities, reducing transition metal dissolution from the cathode material, and improving electrolyte-electrode wettability. The binary ethanol-water solvent enables the impressive cycling of sodium-ion batteries based on perchlorate, chloride, and acetate electrolyte salts. Notably, a Na_0.44MnO₂ electrode exhibits both high capacity (81 mAh g^-1) and a remarkably long cycle life >1000 cycles at 100 mA g^-1 (a capacity decay rate per cycle of 0.024%) in a 1 M sodium acetate system. The Na_0.44MnO₂/Zn full cells also show excellent cycling stability and rate capability in a wide temperature range. The gained understanding of the hydrogen-bonding interactions in the hybridized electrolyte can provide new battery chemistry guidelines in designing promising candidates for developing low-cost and long-lifespan batteries based on other (Li⁺, K⁺, Zn^2+, Mg²⁺, and Al³⁺) systems.

Polypyrrole-Coated Sodium Manganate Hollow Microspheres as a Superior Cathode for Sodium Ion Batteries

Advanced electrode materials play a very important role in the development of large-scale production of sodium-ion batteries. Herein, Na_0.7MnO_2.05 hollow microspheres with diameters of 2 μm and a shell thickness of 200 nm are prepared and then modified by polypyrrole (PPy) coating. As cathodes for sodium-ion batteries, the designed PPy-coated sodium manganate hollow microspheres demonstrate enhanced electrochemical performances, with an initial capacity of 165.1 mAh g^-1, capacity retention of 88.6% at 0.1 A g^-1 after 100 cycles, and improved rate capability. The excellent electrochemical properties are attributed to the improved electroconductivity and the high stability of hollow spherical structure of sodium manganate oxide particles due to the introduction of conductive polymer coating.

A Water-Soluble NaCMC/NaPAA Binder for Exceptional Improvement of Sodium-Ion Batteries with an SnO2 -Ordered Mesoporous Carbon Anode

SnO₂ @CMK-8 composite, a highly promising anode for Na-ion batteries (NIBs), was incorporated with polyvinylidene difluoride (PVDF), sodium carboxymethylcellulose (NaCMC), sodium polyacrylate (NaPAA), and NaCMC/NaPAA mixed binders to optimize the electrode sodiation/desodiation properties. Synergistic effects between NaCMC and NaPAA led to the formation of an effective protective film on the electrode. This coating layer not only increased the charge-discharge Coulombic efficiency, suppressing the accumulation of solid-electrolyte interphases, but also kept the SnO₂ nanoparticles in the CMK-8 matrix, preventing the agglomeration and removal of oxide upon cycling. The adhesion strength and stability towards the electrolyte of the binders were evaluated. In addition, the charge-transfer resistance and apparent Na⁺ diffusion of the SnO₂ @CMK-8 electrodes with various binders were examined and post-mortem analyses were conducted. With NaCMC/NaPAA binder, exceptional electrode capacities of 850 and 425 mAh g^-1 were obtained at charge-discharge rates of 20 and 2000 mA g^-1 , respectively. After 300 cycles, 90 % capacity retention was achieved. The thermal reactivity of the sodiated electrodes was studied by using differential scanning calorimetry. The binder effects on NIB safety, in terms of thermal runaway, are discussed.

Exploring Chemical, Mechanical, and Electrical Functionalities of Binders for Advanced Energy-Storage Devices

Tremendous efforts have been devoted to the development of electrode materials, electrolytes, and separators of energy-storage devices to address the fundamental needs of emerging technologies such as electric vehicles, artificial intelligence, and virtual reality. However, binders, as an important component of energy-storage devices, are yet to receive similar attention. Polyvinylidene fluoride (PVDF) has been the dominant binder in the battery industry for decades despite several well-recognized drawbacks, i.e., limited binding strength due to the lack of chemical bonds with electroactive materials, insufficient mechanical properties, and low electronic and lithium-ion conductivities. The limited binding function cannot meet inherent demands of emerging electrode materials with high capacities such as silicon anodes and sulfur cathodes. To address these concerns, in this review we divide the binding between active materials and binders into two major mechanisms: mechanical interlocking and interfacial binding forces. We review existing and emerging binders, binding technology used in energy-storage devices (including lithium-ion batteries, lithium-sulfur batteries, sodium-ion batteries, and supercapacitors), and state-of-the-art mechanical characterization and computational methods for binder research. Finally, we propose prospective next-generation binders for energy-storage devices from the molecular level to the macro level. Functional binders will play crucial roles in future high-performance energy-storage devices.

Poly-γ-glutamate Binder To Enhance Electrode Performances of P2-Na2/3Ni1/3Mn2/3O2 for Na-Ion Batteries

P2-Na_2/3Ni_1/3Mn_2/3O₂ (P2-NiMn) is one of the promising positive electrode materials for high-energy Na-ion batteries because of large reversible capacity and high working voltage by charging up to 4.5 V versus Na⁺/Na. However, the capacity rapidly decays during charge/discharge cycles, which is caused by the large volume shrinkage of ca. 23% by sodium deintercalation and following electric isolation of P2-NiMn particles in the composite electrode. Serious electrolyte decomposition at the higher voltage region than 4.1 V also brings deterioration of the particle surface and capacity decay during cycles. To solve these drawbacks, we apply water-soluble sodium poly-γ-glutamate (PGluNa) as an efficient binder to P2-NiMn instead of conventional poly(vinylidene difluoride) (PVdF) and examined the electrode performances of P2-NiMn composite electrode with PGluNa binder for the first time. The PGluNa electrode shows Coulombic efficiency of 95% at the first cycle and capacity retention of 89% after 50 cycles, whereas the PVdF electrode exhibits only 80 and 71%, respectively. The alternating current impedance measurements reveal that the PGluNa electrode shows a much lower resistance during the cycles compared with the PVdF one. From the surface analysis and peeling test of the electrodes, the PGluNa binder was found to cover the surface of the P2-NiMn particles and suppresses the electrolyte decomposition and surface degradation. The PGluNa binder further enhance the mechanical strength of the electrodes and suppresses the electrical isolation of the P2-NiMn particles during sodium extraction/insertion. The efficient binder with noticeable adhesion strength and surface coverage of active materials and carbon has paved a new way to enhance the electrochemical performances of high-voltage positive electrode materials for Na-ion batteries.

Moving to Aqueous Binder: A Valid Approach to Achieving High-Rate Capability and Long-Term Durability for Sodium-Ion Battery

Polyanionic Na3V2(PO4)2F3 with a NASICON-type structure is heralded as a promising cathode material for sodium-ion batteries due to its fast ionic conduction, high working voltage, and favorable structural stability. However, a number of challenging issues remain regarding its rate capability and cycle life, which must be addressed to enable greater application compatibility. Here, a facile and effective approach that can be used to overcome these disadvantages by introducing an aqueous carboxymethyl cellulose (CMC) binder is reported. The resulting conductive network serves to accelerate the diffusion of Na+ ions across the interface as well as in the bulk. The strong binding force of the CMC and stable solid permeable interface protect the electrode from degradation, leading to an excellent capacity of 75 mA h g-1 at an ultrahigh rate of 70 C (1 C = 128 mA g-1) and a long lifespan of 3500 cycles at 30 C while sustaining 79% of the initial capacity value. A full cell based on this electrode material delivers an impressive energy density as high as 216 W h kg-1, indicating the potential for application of this straightforward and cost-effective route for the future development of advanced battery technologies.