In Situ Dendrite Suppression Study of Nanolayer Encapsulated Li Metal Enabled by Zirconia Atomic Layer Deposition

Accurately constituting robust interfaces for high-performance high-energy lithium metal batteries

High-energy lithium metal batteries (LMBs) have received ever-increasing interest. Among them, coupling lithium metal (Li) with nickel-rich material, LiNixMnyCozO2 (NMCs, x ≥ 0.6, x + y + z = 1), is promising because Li anodes enable an extremely high capacity (∼3860 mA h g-1) and the lowest redox potential (-3.04 V vs. standard hydrogen electrode), while NMCs can achieve a much higher capacity of ∼200 mA h g-1 and lower cost than those of LiCoO2. However, the resultant Li‖NMC cells have been hindered from commercialization due to a series of challenges related to the interface stability of both Li anodes and NMC cathodes. Specifically, Li anodes suffer from Li dendritic growth and the formation of solid electrolyte interphase (SEI), while NMC cathodes suffer from the formation of cathode electrolyte interphase (CEI) and other interface-related issues, including transition metal dissolution, oxygen release, cracking, and so on. To tackle these issues, recently, two sister techniques, atomic and molecular layer deposition (ALD and MLD), have emerged and exhibit tremendous capabilities to accurately constitute robust interfaces to achieve high-performance Li‖NMC LMBs. They can uniquely develop uniform and conformal films as surface coatings of LMBs in a precisely controllable mode at the atomic/molecular level, while proceeding with film deposition at low temperatures (e.g., ≤250 °C). In this Feature Article, we review the latest research progress in developing novel surface coatings via ALD and MLD for Li‖NMC LMBs and discuss outcomes for pursuing high performance.

Interface Modifications of Lithium Metal Anode for Lithium Metal Batteries

Lithium metal batteries (LMBs) enable much higher energy density than lithium-ion batteries (LIBs) and thus hold great promise for future transportation electrification. However, the adoption of lithium metal (Li) as an anode poses serious concerns about cell safety and performance, which has been hindering LMBs from commercialization. To this end, extensive effort has been invested in understanding the underlying mechanisms theoretically and experimentally and developing technical solutions. In this review, we devote to providing a comprehensive review of the challenges, characterizations, and interfacial engineering of Li anodes in both liquid and solid LMBs. We expect that this work will stimulate new efforts and help peer researchers find new solutions for the commercialization of LMBs.

Surface engineering toward stable lithium metal anodes

The lithium (Li) metal anode (LMA) is susceptible to failure due to the growth of Li dendrites caused by an unsatisfied solid electrolyte interface (SEI). With this regard, the design of artificial SEIs with improved physicochemical and mechanical properties has been demonstrated to be important to stabilize the LMAs. This review comprehensively summarizes current efficient strategies and key progresses in surface engineering for constructing protective layers to serve as the artificial SEIs, including pretreating the LMAs with the reagents situated in different primary states of matter (solid, liquid, and gas) or using some peculiar pathways (plasma, for example). The fundamental characterization tools for studying the protective layers on the LMAs are also briefly introduced. Last, strategic guidance for the deliberate design of surface engineering is provided, and the current challenges, opportunities, and possible future directions of these strategies for the development of LMAs in practical applications are discussed.

Air-Stable Protective Layers for Lithium Anode Achieving Safe Lithium Metal Batteries

With markedly expansive demand in energy storage devices, rechargeable batteries will concentrate on achieving the high energy density and adequate security, especially under harsh operating conditions. Considering the high capacity (3860 mA h g^-1 ) and low electrochemical potential (-3.04 V vs the standard hydrogen electrode), lithium metal is identified as one of the most promising anode materials, which has sparked a research boom. However, the intrinsically high reactivity triggers a repeating fracture/reconstruction process of the solid electrolyte interphase, side reactions with electrolyte and lithium dendrites, detrimental to the electrochemical performance of lithium metal batteries (LMBs). Even worse, when exposed to air, lithium metal will suffer severe atmospheric corrosion, especially the reaction with moisture, leading to grievous safety hazards. To settle these troubles, constructing air-stable protective layers (ASPLs) is an effective solution. In this review, besides the necessity of ASPLs is highlighted, the modified design criteria, focusing on enhancing chemical/mechanical stability and controlling ion flux, are proposed. Correspondingly, current research progress is comprehensively summarized and discussed. Finally, the perspectives of developing applicable lithium metal anodes (LMAs) are put forward. This review guides the direction for the practical use of LMAs, further pushing the evolution of safe and stable LMBs.

Atomic and Molecular Layer Deposition as Surface Engineering Techniques for Emerging Alkali Metal Rechargeable Batteries

Alkali metals (lithium, sodium, and potassium) are promising as anodes in emerging rechargeable batteries, ascribed to their high capacity or abundance. Two commonly experienced issues, however, have hindered them from commercialization: the dendritic growth of alkali metals during plating and the formation of solid electrolyte interphase due to contact with liquid electrolytes. Many technical strategies have been developed for addressing these two issues in the past decades. Among them, atomic and molecular layer deposition (ALD and MLD) have been drawing more and more efforts, owing to a series of their unique capabilities. ALD and MLD enable a variety of inorganic, organic, and even inorganic-organic hybrid materials, featuring accurate nanoscale controllability, low process temperature, and extremely uniform and conformal coverage. Consequently, ALD and MLD have paved a novel route for tackling the issues of alkali metal anodes. In this review, we have made a thorough survey on surface coatings via ALD and MLD, and comparatively analyzed their effects on improving the safety and stability of alkali metal anodes. We expect that this article will help boost more efforts in exploring advanced surface coatings via ALD and MLD to successfully mitigate the issues of alkali metal anodes.

Recent Advances in Solid-Electrolyte Interphase for Li Metal Anode

Lithium metal batteries (LMBs) are considered to be a substitute for lithium-ion batteries (LIBs) and the next-generation battery with high energy density. However, the commercialization of LMBs is seriously impeded by the uncontrollable growth of dangerous lithium dendrites during long-term cycling. The generation and growth of lithium dendrites are mainly derived from the unstable solid–electrolyte interphase (SEI) layer on the metallic lithium anode. The SEI layer is a key by-product formed on the surface of the lithium metal anode during the electrochemical reactions and has been the barrier to development in this area. An ideal SEI layer should possess electrical insulating, superior mechanical modulus, high electrochemical stability, and excellent Li-ion conductivity, which could improve the structural stability of the electrode upon a long cycling time. This mini-review carefully summarizes the recent developments in the SEI layer for LMBs, and the relationship between SEI layer optimization and electrochemical property is discussed. In addition, further development direction of a stable SEI layer is proposed.

Remedies to Avoid Failure Mechanisms of Lithium-Metal Anode in Li-Ion Batteries

Rechargeable lithium-metal batteries (LMBs), which have high power and energy density, are very attractive to solve the intermittence problem of the energy supplied either by wind mills or solar plants or to power electric vehicles. However, two failure modes limit the commercial use of LMBs, i.e., dendrite growth at the surface of Li metal and side reactions with the electrolyte. Substantial research is being accomplished to mitigate these drawbacks. This article reviews the different strategies for fabricating safe LMBs, aiming to outperform lithium-ion batteries (LIBs). They include modification of the electrolyte (salt and solvents) to obtain a highly conductive solid–electrolyte interphase (SEI) layer, protection of the Li anode by in situ and ex situ coatings, use of three-dimensional porous skeletons, and anchoring Li on 3D current collectors.

Lithium Metal Electrode with Increased Air Stability and Robust Solid Electrolyte Interphase Realized by Silane Coupling Agent Modification

The quality of the solid electrolyte interphase (SEI) layer is the decisive factor for the electrochemical performance of Li-metal-based batteries. Due to the absence of effective bonding, a natural SEI layer may exfoliate from the Li anode during interfacial fluctuations. Here, a silane coupling agent is introduced to serve as an adhesion promoter to bridge these two dissimilar materials via both chemical bonding and physical intertwining effects. Its inorganic reactive groups can combine with the Li substrate by forming LiOSi bonds, while organic functional groups can take part in the formation of the SEI layer and thereby bond with SEI components. Li metal electrodes with silane coupling agent modification exhibit excellent electrochemical performance, even under extreme testing conditions. This modification layer with dense structure could also protect the Li metal from corrosion by air, evidenced by the comparable electrochemical activity of the modified Li metal electrodes even after being exposed in air for 2 h. This design provides a promising pathway for the development of Li metal electrodes that will be stable both in electrolyte and in air.

Atomic/molecular layer deposition for energy storage and conversion

Energy storage and conversion systems, including batteries, supercapacitors, fuel cells, solar cells, and photoelectrochemical water splitting, have played vital roles in the reduction of fossil fuel usage, addressing environmental issues and the development of electric vehicles. The fabrication and surface/interface engineering of electrode materials with refined structures are indispensable for achieving optimal performances for the different energy-related devices. Atomic layer deposition (ALD) and molecular layer deposition (MLD) techniques, the gas-phase thin film deposition processes with self-limiting and saturated surface reactions, have emerged as powerful techniques for surface and interface engineering in energy-related devices due to their exceptional capability of precise thickness control, excellent uniformity and conformity, tunable composition and relatively low deposition temperature. In the past few decades, ALD and MLD have been intensively studied for energy storage and conversion applications with remarkable progress. In this review, we give a comprehensive summary of the development and achievements of ALD and MLD and their applications for energy storage and conversion, including batteries, supercapacitors, fuel cells, solar cells, and photoelectrochemical water splitting. Moreover, the fundamental understanding of the mechanisms involved in different devices will be deeply reviewed. Furthermore, the large-scale potential of ALD and MLD techniques is discussed and predicted. Finally, we will provide insightful perspectives on future directions for new material design by ALD and MLD and untapped opportunities in energy storage and conversion.

Zirconia Hybrid Nanoshells for Nutrient and Toxin Detection

Monitoring milk quality is of fundamental importance in food industry, because of the nutritional value and resulting position of milk in daily diet. The detection of small nutrients and toxins in milk is challenging, considering high sample complexity and low analyte abundance. In addition, the slow analysis and tedious sample preparation hinder the large-scale application of conventional detection techniques. Herein, zirconia hybrid nanoshells are constructed to enhance the performance of laser desorption/ionization mass spectrometry (LDI MS). Zirconia nanoshells with the optimized structures and compositions are used as matrices in LDI MS and achieve direct analysis of small molecules from 5 nL of native milk in ≈1 min, without any purification or separation. Accurate quantitation of small nutrient is achieved by introducing isotope into the zirconia nanoshell-assisted LDI MS as the internal standard, offering good consistency to biochemical analysis (BCA) with R²  = 0.94. Further, trace toxin is enriched and identified with limit-of-detection (LOD) down to 4 pm, outperforming the current analytical methods. This work sheds light on the personalized design of material-based tool for real-case bioanalysis and opens up new opportunities for the simple, fast, and cost-effective detection of various small molecules in a broad field.

Progress on Lithium Dendrite Suppression Strategies from the Interior to Exterior by Hierarchical Structure Designs

Lithium (Li) metal is promising for high energy density batteries due to its low electrochemical potential (-3.04 V) and high specific capacity (3860 mAh g^-1 ). However, the safety issues impede the commercialization of Li anode batteries. In this work, research of hierarchical structure designs for Li anodes to suppress Li dendrite growth and alleviate volume expansion from the interior (by the 3D current collector and host matrix) to the exterior (by the artificial solid electrolyte interphase (SEI), protective layer, separator, and solid state electrolyte) is concluded. The basic principles for achieving Li dendrite and volume expansion free Li anode are summarized. Following these principles, 3D porous current collector and host matrix are designed to suppress the Li dendrite growth from the interior. Second, artificial SEI, the protective layer, and separator as well as solid-state electrolyte are constructed to regulate the distribution of current and control the Li nucleation and deposition homogeneously for suppressing the Li dendrite growth from exterior of Li anode. Ultimately, this work puts forward that it is significant to combine the Li dendrite suppression strategies from the interior to exterior by 3D hierarchical structure designs and Li metal modification to achieve excellent cycling and safety performance of Li metal batteries.

Waterproof lithium metal anode enabled by cross-linking encapsulation

Lithium (Li) metal is considered as the ultimate anode choice for developing next-generation high-energy batteries. However, the poor tolerance against moist air and the unstable solid electrolyte interphases (SEI) induced by the intrinsic high reactivity of lithium bring series of obstacles such as the rigorous operating condition, the poor electrochemical performance, and safety anxiety of the cell, which to a large extent hinder the commercial utilization of Li metal anode. Here, an effective encapsulation strategy was reported via a facile drop-casting and a following heat-assisted cross-linking process. Benefiting from the inherent hydrophobicity and the compact micro-structure of the cross-linked poly(vinylidene-co-hexafluoropropylene) (PVDF-HFP), the as-encapsulated Li metal exhibited prominent stability toward moisture, as well corroborated by the evaluations both under the humid air at 25 °C with 30% relative humidity (RH) and pure water. Moreover, the encapsulated Li metal anode exhibits a decent electrochemical performance without substantially increasing the cell polarization due to the uniform and unblocked ion channels, which originally comes from the superior affinity of the PVDF-HFP polymer toward non-aqueous electrolyte. This work demonstrates a novel and valid encapsulation strategy for humidity-sensitive alkali metal electrodes, aiming to pave the way for the large-scale and low-cost deployment of the alkali metal-based high-energy-density batteries.

Highly Stable Lithium Metal Anode Interface via Molecular Layer Deposition Zircone Coatings for Long Life Next-Generation Battery Systems

Herein, molecular layer deposition is used to form a nanoscale "zircone" protective layer on Li metal to achieve stable and long life Li metal anodes. The zircone-coated Li metal shows enhanced air stability, electrochemical performance and high rate capability in symmetrical cell testing. Moreover, as a proof of concept, the protected Li anode is used in a next-generation Li-O₂ battery system and is shown to extend the lifetime by over 10-fold compared to the batteries with untreated Li metal. Furthermore, in-situ synchrotron X-ray absorption spectroscopy is used for the first time to study an artificial SEI on Li metal, revealing the electrochemical stability and lithiation of the zircone film. This work exemplifies significant progress towards the development and understanding of MLD thin films for high performance next-generation batteries.

Single-Atom Iron as Lithiophilic Site To Minimize Lithium Nucleation Overpotential for Stable Lithium Metal Full Battery

High lithium nucleation overpotential on a lithiophobic matrix results in uncontrollable growth of lithium dendrites and thus restricts the wide application of lithium-metal batteries. Herein, the single-atom iron in a N-doped carbon matrix (Fe_SA-N-C) is first reported as a lithiophilic site to minimize Li nucleation overpotential from 18.6 mV to a very low value of 0.8 mV. Molecular dynamics simulations quantitatively confirmed the excellent affinity between Li ions and Fe_SA-N-C in the atomic level. Induced by the homogeneously distributed Fe_SA-N in the carbon substrate, uniform and stable metallic Li plating/stripping behaviors are realized and lithium dendrite growth is greatly suppressed. The proposed strategy of using single-atom iron as a lithiophilic site to minimize lithium nucleation overpotential opens a promising avenue for solving intrinsic problems of Li-metal-based batteries.

Facile Generation of Polymer-Alloy Hybrid Layers for Dendrite-Free Lithium-Metal Anodes with Improved Moisture Stability

Lithium-metal anodes are recognized as the most promising next-generation anodes for high-energy-storage batteries. However, lithium dendrites lead to irreversible capacity decay in lithium-metal batteries (LMBs). Besides, the strict assembly-environment conditions of LMBs are regarded as a challenge for practical applications. In this study, a workable lithium-metal anode with an artificial hybrid layer composed of a polymer and an alloy was designed and prepared by a simple chemical-modification strategy. Treated lithium anodes remained dendrite-free for over 1000 h in a Li-Li symmetric cell and exhibited outstanding cycle performance in high-areal-loading Li-S and Li-LiFePO₄ full cells. Moreover, the treated lithium showed improved moisture stability that benefits from the hydrophobicity of the polymer, thus retaining good electrochemical performance after exposure to humid air.