Ni Nanoparticles on CeO2(111): Energetics, Electron Transfer, and Structure by Ni Adsorption Calorimetry, Spectroscopies, and Density Functional Theory

Modulating Nanoparticle Structure by Metal-Metal Oxide Interfacial Interaction in a CeO2-Supported Bimetallic System: The Ni-Cu Case

Structure-optimized bimetallic and multicomponent catalysts often outperform single-component catalysts, inspiring a detailed investigation of metal-metal and metal-support interactions in the system. We investigated the geometric and electronic structures of ceria-supported Ni-Cu particles prepared using different metal deposition sequences employing a combination of X-ray photoelectron spectroscopy, resonant photoemission spectroscopy, and infrared reflection absorption spectroscopy. The bimetallic model catalyst structure was altered by a distinct surface evolution process determined by the metal deposition sequence. The postdeposited Cu stays on the surface of Ni predeposited CeO2 and forms only a limited Ni-Cu alloy in the Cu-contacted Ni region. However, when Ni is deposited on the Cu predeposited CeO2 surface, Ni can migrate through the Cu layer to the Cu-ceria interface and form an extended Ni-Cu alloy to the whole deposited metal layer on the ceria surface. The dynamic metal diffusion in the CeO2-supported Ni-Cu system indicates that metal-support interactions can be used to achieve the rational design of a bimetallic composition distribution during catalyst preparation.

Structured Catalysts and Catalytic Processes: Transport and Reaction Perspectives

The structure of catalysts determines the performance of catalytic processes. Intrinsically, the electronic and geometric structures influence the interaction between active species and the surface of the catalyst, which subsequently regulates the adsorption, reaction, and desorption behaviors. In recent decades, the development of catalysts with complex structures, including bulk, interfacial, encapsulated, and atomically dispersed structures, can potentially affect the electronic and geometric structures of catalysts and lead to further control of the transport and reaction of molecules. This review describes comprehensive understandings on the influence of electronic and geometric properties and complex catalyst structures on the performance of relevant heterogeneous catalytic processes, especially for the transport and reaction over structured catalysts for the conversions of light alkanes and small molecules. The recent research progress of the electronic and geometric properties over the active sites, specifically for theoretical descriptors developed in the recent decades, is discussed at the atomic level. The designs and properties of catalysts with specific structures are summarized. The transport phenomena and reactions over structured catalysts for the conversions of light alkanes and small molecules are analyzed. At the end of this review, we present our perspectives on the challenges for the further development of structured catalysts and heterogeneous catalytic processes.

Comprehensive Density Functional and Kinetic Monte Carlo Study of CO2 Hydrogenation on a Well-Defined Ni/CeO2 Model Catalyst: Role of Eley-Rideal Reactions

A detailed multiscale study of the mechanism of CO2 hydrogenation on a well-defined Ni/CeO2 model catalyst is reported that couples periodic density functional theory (DFT) calculations with kinetic Monte Carlo (kMC) simulations. The study includes an analysis of the role of Eley-Rideal elementary steps for the water formation step, which are usually neglected on the overall picture of the mechanism, catalytic activity, and selectivity. The DFT calculations for the chosen model consisting of a Ni4 cluster supported on CeO2 (111) show large enough adsorption energies along with low energy barriers that suggest this catalyst to be a good option for high selective CO2 methanation. The kMC simulations results show a synergic effect between the two 3-fold hollow sites of the supported Ni4 cluster with some elementary reactions dominant in one site, while other reactions prefer the another, nearly equivalent site. This effect is even more evident for the simulations explicitly including Eley-Rideal steps. The kMC simulations reveal that CO is formed via the dissociative pathway of the reverse water-gas shift reaction, while methane is formed via a CO2 → CO → HCO → CH → CH2 → CH3 → CH4 mechanism. Overall, our results show the importance of including the Eley-Rideal reactions and point to small Ni clusters supported on the CeO2 (111) surface as potential good catalysts for high selective CO2 methanation under mild conditions, while very active and selective toward CO formation at higher temperatures.

Highly Efficient Transformation of Tar Model Compounds into Hydrogen by a Ni-Co Alloy Nanocatalyst During Tar Steam Reforming

Hydrogen (H2) production from coal and biomass gasification was considered a long-term and viable way to solve energy crises and global warming. Tar, generated as a hazardous byproduct, limited its large-scale applications by clogging and corroding gasification equipment. Although catalytic steam reforming technology was used to convert tar into H2, catalyst deactivation restricted its applicability. A novel nanocatalyst was first synthesized by the modified sol-gel method using activated biochar as the support, nickel (Ni) as the active component, and cobalt (Co) as the promoter for converting tar into H2. The results indicated that a high H2 yield of 263.84 g H2/kg TMCs (Tar Model Compounds) and TMC conversion of almost 100% were obtained over 6% Ni-4% Co/char, with more than 30% increase in hydrogen yield compared to traditional catalysts. Moreover, 6% Ni-4% Co/char exhibited excellent resistance to carbon deposition by removing the nucleation sites for graphite formation, forming stable Ni-Co alloy, and promoting the char gasification reaction; resistance to oxidation deactivation due to the high oxygen affinity of Co and reduction of the oxidized nickel by H2 and CO; resistance to sintering deactivation by strengthened interaction between Ni and Co, high specific surface area (920.61 m2/g), and high dispersion (7.3%) of Ni nanoparticles. This work provided a novel nanocatalyst with significant potential for long-term practical applications in the in situ conversion of tar into H2 during steam reforming.

Direct Operando Visualization of Metal Support Interactions Induced by Hydrogen Spillover During CO2 Hydrogenation

The understanding of catalyst active sites is a fundamental challenge for the future rational design of optimized and bespoke catalysts. For instance, the partial reduction of Ce4+ surface sites to Ce3+ and the formation of oxygen vacancies are critical for CO2 hydrogenation, CO oxidation, and the water gas shift reaction. Furthermore, metal nanoparticles, the reducible support, and metal support interactions are prone to evolve under reaction conditions; therefore a catalyst structure must be characterized under operando conditions to identify active states and deduce structure-activity relationships. In the present work, temperature-induced morphological and chemical changes in Ni nanoparticle-decorated mesoporous CeO2 by means of in situ quantitative multimode electron tomography and in situ heating electron energy loss spectroscopy, respectively, are investigated. Moreover, operando electron energy loss spectroscopy is employed using a windowed gas cell and reveals the role of Ni-induced hydrogen spillover on active Ce3+ site formation and enhancement of the overall catalytic performance.

Systematic Characterization of Electronic Metal-Support Interactions in Ceria-Supported Pt Particles

Electronic metal-support interactions affect the chemical and catalytic properties of metal particles supported on reducible metal oxides, but their characterization is challenging due to the complexity of the electronic structure of these systems. These interactions often involve different states with varying numbers and positions of strongly correlated d or f electrons and the corresponding polarons. In this work, we present an approach to characterize electronic metal-support interactions by means of computationally efficient density functional calculations within the projector augmented wave method. We describe Ce3+ cations with potentials that include a Ce4f electron in the frozen core, overcoming prevalent convergence and 4f electron localization issues. We systematically explore the stability and chemical properties of different electronic states for a Pt8/CeO2(111) model system, revealing the predominant effect of electronic metal-support interactions on Pt atoms located directly at the metal-oxide interface. Adsorption energies and the reactivity of these interface Pt atoms vary significantly upon donation of electrons to the oxide support, pointing to a strategy to selectively activate interfacial sites of metal particles supported on reducible metal oxides.

Atomically Incorporating Ni into Mesoporous CeO2 Matrix via Synchronous Spray-Pyrolysis as Efficient Noble-Metal-Free Catalyst for Low-Temperature CO Oxidation

Low-temperature catalytic CO oxidation is an important chemical process in versatile applications, such as the H₂ utilization for low-temperature H₂ air fuel cells. Pt-group metal catalysts are efficient but highly cost-consuming. This work demonstrates an excellent and sixpenny catalyst with earth-abundant Ni and Ce, in which Ni ions are atomically incorporated into the CeO₂ matrix (Ni-Ce-O_x) by synchronous spray-pyrolysis (SSP) of mixture nitrates of Ni and Ce. The Ni-Ce-O_x catalyst presents a mesoporous structure. Revealed by a model reaction of 1% CO, 1% O₂, and 98% balance He at a space velocity of 13,200 mL/g_cat/h, Ni-Ce-O_x catalysts display a typical volcano-shaped relationship between reactivity and Ni incorporation amount. The optimized Ni incorporation appears with a high Ni/Ce atomic ratio of 0.25, endowing the T₅₀ (temperature corresponding to a CO conversion of 50%), which is lower-shifted by 165 °C than that of pristine CeO₂ (266 °C). The density functional theory (DFT) calculations further indicate that the much-reduced oxygen vacancy formation energy at Ni-Ce single-atom sites boosted the adsorption activation of the CO molecule and therefore promoted the CO oxidation process. Besides, the₂ Ni-Ce-O_x from the SSP method presents better performance than the counterparts from immersion and hydrothermal methods. This work paves a way to access efficient noble-metal-free catalysts for low-temperature CO oxidation.

Highly Active and Stable Ni/La-Doped Ceria Material for Catalytic CO2 Reduction by Reverse Water-Gas Shift Reaction

The design of an active, effective, and economically viable catalyst for CO₂ conversion into value-added products is crucial in the fight against global warming and energy demand. We have developed very efficient catalysts for reverse water-gas shift (rWGS) reaction. Specific conditions of the synthesis by combustion allow the obtention of macroporous materials based on nanosized Ni particles supported on a mixed oxide of high purity and crystallinity. Here, we show that Ni/La-doped CeO₂ catalysts─with the "right" Ni and La proportions─have an unprecedented catalytic performance per unit mass of catalyst for the rWGS reaction as the first step toward CO₂ valorization. Correlations between physicochemical properties and catalytic activity, obtained using a combination of different techniques such as X-ray and neutron powder diffraction, Raman spectroscopy, in situ near ambient pressure X-ray photoelectron spectroscopy, electron microscopy, and catalytic testing, point out to optimum values for the Ni loading and the La proportion. Density functional theory calculations of elementary steps of the reaction on model Ni/ceria catalysts aid toward the microscopic understanding of the nature of the active sites. This finding offers a fundamental basis for developing economical catalysts that can be effectively used for CO₂ reduction with hydrogen. A catalyst based on Ni_0.07/(Ce_0.9La_0.1O_x)_0.93 shows a CO production of 58 × 10^-5 mol_CO·g_cat^-1·s^-1 (700 °C, H₂/CO₂ = 2; selectivity to CO > 99.5), being stable for 100 h under continuous reaction.

Tuning Selectivity in the Direct Conversion of Methane to Methanol: Bimetallic Synergistic Effects on the Cleavage of C-H and O-H Bonds over NiCu/CeO2 Catalysts

The efficient activation of methane and the simultaneous water dissociation are crucial in many catalytic reactions on oxide-supported transition metal catalysts. On very low-loaded Ni/CeO₂ surfaces, methane easily fully decomposes, CH₄ → C + 4H, and water dissociates, H₂O→ OH + H. However, in important reactions such as the direct oxidation of methane to methanol (MTM), where complex interplay exists between reactants (CH₄, O₂), it is desirable to avoid the complete dehydrogenation of methane to carbon. Remarkably, the barrier for the activation of C-H bonds in CH_x (x = 1-3) species on Ni/CeO₂ surfaces can be manipulated by adding Cu, forming bimetallic NiCu clusters, whereas the ease for cleavage of O-H bonds in water is not affected by ensemble effects, as obtained from density functional theory-based calculations. CH₄ activation occurs only on Ni sites, and H₂O activation occurs on both Ni and Cu sites. The MTM reaction pathway for the example of the Ni₃Cu₁/CeO₂ model catalyst predicts a higher selectivity and a lower activation barrier for methanol production, compared with that for Ni₄/CeO₂. These findings point toward a possible strategy to design active and stable catalysts which can be employed for methane activation and conversions.

Extracting Turnover Frequencies of Electron Transfer in Heterogeneous Catalysis: A Study of IrO2-TiO2 Anatase for Water Oxidation Using Ce4+ Cations

Within the context of electron transfer during the catalytic water oxidation reaction, the Ir-based system is among the most active. The reaction, mimicking photosynthesis II, requires the use of an electron acceptor such the Ce4+ cation. This complex reaction, involving adsorbed water at the interface of the metal cation and Ce4+, has mostly been studied in homogenous systems. To address the ambiguity regarding the gradual transformation of a homogenous system into a heterogeneous one, we prepared and studied a heterogeneous catalyst system composed of IrO2, with a mean particle size ranging from about 5 Å to 10 Å, dispersed on a TiO2 anatase support, with the objective of probing into the different parameters of the reaction, as well as the compositional changes and rates. The system was stable for many of the runs that were conducted (five consecutive runs with 0.18 M of Ce4+ showed the same reaction rate with TON > 56,000) and, equally importantly, was stable without induction periods. Extraction of the reaction rates from the set of catalysts, with an attempt to normalize them with respect to Ir loading and, therefore, to obtain turnover frequencies (TOF), was conducted. While, within reasonable deviations, the TOF numbers extracted from TPR and XPS Ir4f were close, those extracted from the particle shape (HR-STEM) were considerably larger. The difference indicates that bulk Ir atoms contribute to the electron transfer reaction, which may indicate that the reaction rate is dominated by the reorganization energy between the redox couples involved. Therefore, the normalization of reaction rates with surface atoms may lead to an overestimation of the site activity.

Nature of the Active Sites on Ni/CeO2 Catalysts for Methane Conversions

Effective catalysts for the direct conversion of methane to methanol and for methane’s dry reforming to syngas are Holy Grails of catalysis research toward clean energy technologies. It has recently been discovered that Ni at low loadings on CeO₂(111) is very active for both of these reactions. Revealing the nature of the active sites in such systems is paramount to a rational design of improved catalysts. Here, we correlate experimental measurements on the CeO₂(111) surface to show that the most active sites are cationic Ni atoms in clusters at step edges, with a small size wherein they have the highest Ni chemical potential. We clarify the reasons for this observation using density functional theory calculations. Focusing on the activation barrier for C–H bond cleavage during the dissociative adsorption of CH₄ as an example, we show that the size and morphology of the supported Ni nanoparticles together with strong Ni-support bonding and charge transfer at the step edge are key to the high catalytic activity. We anticipate that this knowledge will inspire the development of more efficient catalysts for these reactions.

Reaction Pathway for Coke-Free Methane Steam Reforming on a Ni/CeO2 Catalyst: Active Sites and the Role of Metal-Support Interactions

Methane steam reforming (MSR) plays a key role in the production of syngas and hydrogen from natural gas. The increasing interest in the use of hydrogen for fuel cell applications demands development of catalysts with high activity at reduced operating temperatures. Ni-based catalysts are promising systems because of their high activity and low cost, but coke formation generally poses a severe problem. Studies of ambient-pressure X-ray photoelectron spectroscopy (AP-XPS) indicate that CH₄/H₂O gas mixtures react with Ni/CeO₂(111) surfaces to form OH, CH_x, and CH_xO at 300 K. All of these species are easy to form and desorb at temperatures below 700 K when the rate of the MSR process is accelerated. Density functional theory (DFT) modeling of the reaction over ceria-supported small Ni nanoparticles predicts relatively low activation barriers between 0.3 and 0.7 eV for complete dehydrogenation of methane to carbon and the barrierless activation of water at interfacial Ni sites. Hydroxyls resulting from water activation allow for CO formation via a COH intermediate with a barrier of about 0.9 eV, which is much lower than that through a pathway involving lattice oxygen from ceria. Neither methane nor water activation is a rate-determining step, and the OH-assisted CO formation through the COH intermediate constitutes a low-barrier pathway that prevents carbon accumulation. The interactions between Ni and the ceria support and the low metal loading are crucial for the reaction to proceed in a coke-free and efficient way. These results pave the way for further advances in the design of stable and highly active Ni-based catalysts for hydrogen production.

Ce=O Terminated CeO2

Multiply bonded lanthanide oxo groups are rare in coordination compounds and have not previously been reported for a surface termination of a lanthanide oxide. Here we report the observation of a Ce=O terminated ceria surface in a CeO2 (111)-( 3 × 3 )R30° reconstruction of ≈3 nm thick ceria islands prepared on Pt(111). This is evidenced by scanning tunnelling microscopy (STM), low energy electron diffraction (LEED) and high-resolution electron energy loss spectroscopy (HREELS) measurements in conjunction with density functional theory (DFT) calculations. A Ce=O stretching frequency of 775 cm-1 is observed in HREELS, compared with 766 cm-1 calculated by DFT. The calculations also predict that the Ce=O bond is weak, with an oxygen vacancy formation energy of 0.85 eV. This could play an important role in the facile removal of lattice oxygen from CeO2 , accompanied by the reduction of CeIV to CeIII , which is a key attribute of ceria-based systems in connection with their unique catalytic properties.

Ultrafast Dynamics of Plasmon-Mediated Charge Transfer in Ag@CeO2 Studied by Free Electron Laser Time-Resolved X-ray Absorption Spectroscopy

Expanding the activity of wide bandgap semiconductors from the UV into the visible range has become a central goal for their application in green solar photocatalysis. The hybrid plasmonic/semiconductor system, based on silver nanoparticles (Ag NPs) embedded in a film of CeO2, is an example of a functional material developed with this aim. In this work, we take advantage of the chemical sensitivity of free electron laser (FEL) time-resolved soft X-ray absorption spectroscopy (TRXAS) to investigate the electron transfer process from the Ag NPs to the CeO2 film generated by the NPs plasmonic resonance photoexcitation. Ultrafast changes (<200 fs) of the Ce N4,5 absorption edge allowed us to conclude that the excited Ag NPs transfer electrons to the Ce atoms of the CeO2 film through a highly efficient electron-based mechanism. These results demonstrate the potential of FEL-based TRXAS measurements for the characterization of energy transfer in novel hybrid plasmonic/semiconductor materials.

DFT insights into structural effects of Ni-Cu/CeO2 catalysts for CO selective reaction towards water-gas shift

The water-gas shift (WGS) reaction is a key step in hydrogen production, particularly to meet the high-purity H2 requirement of PEM fuel cells. The catalysts currently employed in large-scale WGS plants require a two-step process to overcome thermodynamic and kinetic limitations. Ni-Cu/CeO2 solids are promising catalysts for the one-step process required for small-scale applications, as the addition of Cu hinders undesired methanation reactions occurring on Ni/CeO2. In this work, we performed calculations on Ni4-xCux/CeO2(111) systems to evaluate the influence of cluster conformation on the selectivity towards water-gas shift. The structure and miscibility of CeO2-supported Ni4-xCux clusters were investigated and compared with those of gas-phase clusters to understand the effect of metal-support interactions. The adsorption of CO onto apical Ni and Cu atoms of Ni4-xCux/CeO2(111) systems was studied, and changes in the C-O bond strength were confirmed at the electronic level by investigating shifts in the 3σ and 1π orbitals. The selectivity towards WGS was evaluated using Brønsted-Evans-Polanyi relations for the C-O activation energy. Overall, a strengthening of the C-O bond and an increase in CO dissociation energy were verified on Cu-containing clusters, explaining the improvement in selectivity of Ni4-xCux/CeO2(111) systems.

Growth, sintering, and chemical states of Co supported on reducible CeO2(111) thin films: The effects of the metal coverage and the nature of the support

The growth, sintering, and interaction of cobalt with ceria were studied under ultrahigh vacuum conditions by vapor-deposition of Co onto well-defined CeO_x(111) (1.5 < x < 2) thin films grown on Ru(0001). Charge transfer from Co to ceria occurs upon deposition of Co on CeO_1.96 and partially reduced CeO_1.83 at 300 K. X-ray photoelectron spectroscopy studies show that Co is oxidized to Co²⁺ species at the cost of the reduction of Ce⁴⁺ to Ce³⁺, at a lesser extent on reduced ceria. Co²⁺ is the predominant species on CeO_1.96 at low Co coverages (e.g., ≤0.20 ML). The ratio of metallic Co/Co²⁺ increases with the increase in the Co coverage. However, both metallic Co and Co²⁺ species are present on CeO_1.83 even at low Co coverages with metallic Co as the major species. Scanning tunneling microscopy results demonstrate that Co tends to wet the CeO_1.96 surface at very low Co coverages at room temperature forming one-atomic layer high structures of Co-O-Ce. The increase in the Co coverage can cause the particle growth into three-dimensional structures. The formation of slightly flatter Co particles was observed on reduced CeO_1.83. In comparison with other transition metals including Ni, Rh, Pt, and Au, our studies demonstrate that Co on ceria exhibits a smaller particle size and higher thermal stability, likely arising from strong metal-support interactions. The formed particles upon Co deposition at 300 K are present on the ceria surface after heating to 1000 K. The Co-ceria interface can be tuned by varying the Co metal coverage, the annealing temperature, and the nature of the ceria surface.

Structural, electronic, and magnetic properties of Ni nanoparticles supported on the TiC(001) surface

Metals supported on transition metal carbides are known to exhibit good catalytic activity and selectivity, which is interpreted in terms of electron polarization induced by the support. In the present work we go one step further and investigate the effect that a titanium carbide (TiC) support has on the structural, electronic, and magnetic properties of a series of Ni nanoparticles of increasing size exhibiting a two- or three-dimensional morphology. The obtained results show that three-dimensional nanoparticles are more stable and easier to form than their homologous two-dimensional counterparts. Also, comparison to previous results indicates that, when used as the support, transition metal carbides have a marked different chemical activity with respect to oxides. The analysis of the magnetic moments of the supported nanoparticles evidences a considerable quenching of the magnetic moment that affects mainly the Ni atoms in close contact with the TiC substrate indicating that these atoms are likely to be responsible for the catalytic activity reported for these systems. The analysis of the electronic structure reveals the existence of chemical interactions between the Ni nanoparticles and the TiC support, even if the net charge transfer between both systems is negligible.

Silver Adsorption on Calcium Niobate(001) Nanosheets: Calorimetric Energies That Explain Sinter-Resistant Support

Metal nanoparticles deposited on oxide supports are essential to many technologies, including catalysts, fuel cells, and electronics. Therefore, understanding the chemical bonding strength between metal nanoparticles and oxide surfaces is of great interest. The adsorption energetics, adhesion energy, and adsorbate structure of Ag on dehydrated HCa₂Nb₃O₁₀(001) nanosheets at 300 K have been studied using metal adsorption calorimetry and surface spectroscopies. These dehydrated ("dh") calcium niobate nanosheets (dh-HCa₂Nb₃O₁₀(001)) have the stoichiometry Ca₄Nb₆O₁₉. They impart unusual stability to metal nanoparticles when used as catalyst supports and are easy-to-prepare by Langmuir-Blodgett (LB) techniques, highly ordered, and essentially single-crystal surfaces of mixed oxides with a huge ratio of terrace to edge sites. Below the monolayer coverage, Ag grows on dh-HCa₂Nb₃O₁₀(001) as 2D islands of thickness ∼2 layers. The differential heat of Ag adsorption is initially ∼303 kJ/mol, increasing slowly to ∼338 kJ/mol by 0.8 ML. At higher coverages, Ag atoms mainly add on top of these 2D islands, growing 3D nanoparticles of increasing thickness, as the heat decreases asymptotically toward silver's heat of sublimation (285 kJ/mol). The adhesion energy of Ag(s) to this Ca niobate surface is estimated to be 4.33 J/m², larger than that on any oxide surface previously measured. This explains the sinter resistance reported for metal nanoparticles on this support. Electron transfer from Ag into the calcium niobate is also measured. These results demonstrate an easy way to do single-crystal-type surface science studies-and especially thermochemical measurements-on the complex surfaces of mixed oxides: using LB-deposited perovskite nanosheets and ultrahigh-vacuum annealing in O₂.