Engineering Nanoscale Interfaces of Metal/Oxide Nanowires to Control Catalytic Activity

Illuminating Recent Progress in Nanotransfer Printing: Core Principles, Emerging Applications, and Future Perspectives

As the demand for diverse nanostructures in physical/chemical devices continues to rise, the development of nanotransfer printing (nTP) technology is receiving significant attention due to its exceptional throughput and ease of use. Over the past decade, researchers have attempted to enhance the diversity of materials and substrates used in transfer processes as well as to improve the resolution, reliability, and scalability of nTP. Recent research on nTP has made continuous progress, particularly using the control of the interfacial adhesion force between the donor mold, target material, and receiver substrate, and numerous practical nTP methods with niche applications have been demonstrated. This review article offers a comprehensive analysis of the chronological advancements in nTP technology and categorizes recent strategies targeted for high-yield and versatile printing based on controlling the relative adhesion force depending on interfacial layers. In detail, the advantages and challenges of various nTP approaches are discussed based on their working mechanisms, and several promising solutions to improve morphological/material diversity are presented. Furthermore, this review provides a summary of potential applications of nanostructured devices, along with perspectives on the outlook and remaining challenges, which are expected to facilitate the continued progress of nTP technology and to inspire future innovations.

Activating lattice oxygen of single-layer ZnO for the catalytic oxidation reaction

Tuning an oxide/metal interface is of critical importance for the performance enhancement of many heterogeneous catalytic reactions. However, catalytic oxidation occurring at the interface between non-reducible oxide and metal has been challenging, since non-reducible oxides hardly lose their lattice oxygen (O_L) or dissociate O₂ from the gas phase. In this work, a ZnO monolayer film on Au(111) is used as an inverse catalyst to investigate CO oxidation occurring at the ZnO/Au(111) interface via high pressure scanning tunneling microscopy. Surface science experiments indicate that oxygen intercalation under the ZnO monolayer film, termed ZnO/O/Au(111), can be achieved via a surface reaction with 1 × 10^-6 mbar O₃. Subsequent exposure of the formed ZnO/O/Au(111) surface to mbar CO at room temperature leads to the recovery of the pristine ZnO/Au(111) surface. Theoretical calculations reveal that O_L adjacent to intercalated oxygen (O_int) is activated due to the O_L-Zn-O_int bonding and surface corrugation, which can be directly involved in CO oxidation. Subsequently, O_int migrates to the formed oxygen vacancy from the subsurface resuming the pristine ZnO structure. These results thus reveal that oxygen intercalation underneath single-layer ZnO will strongly boost the oxidation reaction via activating adjacent lattice oxygen atoms.

Revealing the Epitaxial Interface between Al13Fe4 and Al5Fe2 Enabling Atomic Al Interdiffusion

Steel is the most commonly manufactured material in the world. Its performances can be improved by hot-dip coating with the low weight aluminum metal. The structure of the Al∥Fe interface, which is known to contain a buffer layer made of complex intermetallic compounds such as Al₅Fe₂ and Al₁₃Fe₄, is crucial for the properties. On the basis of surface X-ray diffraction, combined with theoretical calculations, we derive in this work a consistent model at the atomic scale for the complex Al₁₃Fe₄(010)∥Al₅Fe₂(001) interface. The epitaxial relationships are found to be [130]_Al5Fe2∥[010]_Al13Fe4 and [1 1̅0]_Al5Fe2 ∥[100]_Al13Fe4. Interfacial and constrained energies, as well as works of adhesion, calculated for several structural models based on density functional theory, identify the lattice mismatch and the interfacial chemical composition as main factors for the stability of the interface. Molecular dynamics simulations suggest a mechanism of Al diffusion to explain the formation of the complex Al₁₃Fe₄ and Al₅Fe₂ phases at the Al∥Fe interface.

Hot Electron Phenomena at Solid-Liquid Interfaces

Understanding the role of energy dissipation and charge transfer under exothermic chemical reactions on metal catalyst surfaces is important for elucidating the fundamental phenomena at solid-gas and solid-liquid interfaces. Recently, many surface chemistry studies have been conducted on the solid-liquid interface, so correlating electronic excitation in the liquid-phase with the reaction mechanism plays a crucial role in heterogeneous catalysis. In this review, we introduce the detection principle of electron transfer at the solid-liquid interface by developing cutting-edge technologies with metal-semiconductor Schottky nanodiodes. The kinetics of hot electron excitation are well correlated with the reaction rates, demonstrating that the operando method for understanding nonadiabatic interactions is helpful in studying the reaction mechanism of surface molecular processes. In addition to the detection of hot electrons excited by a catalytic reaction, we highlight recent results on how the transfer of the hot electrons influences surface chemical and photoelectrochemical reactions.

Reaction-Based Scalable Inorganic Patterning on Rigid and Soft Substrates for Photovoltaic Roofs with Minimal Optical Loss and Sustainable Sunlight-Driven-Cleaning Windows

Recently developed fabrication methods for inorganic patterns (such as laser printing and optical lithography) can avoid some patterning processes conducted by conventional etching and lithography (such as substrate etching and modulation) and are thereby useful for applications in which the substrates and materials must not be damaged during patterning. Simultaneously, it is also necessary to develop facile and economical methods producing inorganic patterns on various substrates without requiring a special apparatus while attaining the above-mentioned advantages. The present study proposes a reaction-based method for fabricating inorganic patterns by immersing substrates coated with a colloidal nanosheet into an aqueous solution containing inorganic precursors. Silica and TiO₂ patterns spontaneously developed during the conversion of each inorganic precursor. These patterns were successful on rigid and flexible substrates. We fabricated these patterns on a wafer-sized silicon and large flexible poly(ethylene terephthalate) film, suggesting the scalability. We fabricated a biomimetic pattern on both sides of a glass window, as a photovoltaic roof, for minimal optical losses to maximally present photovoltaic effects of a solar cell. The TiO₂ pattern on glass window exhibits sustainable sunlight-driven-cleaning activity for contaminants. The method could provide a platform for economical high-performance inorganic patterns for energy, environmental, electronics, and other areas.

Block Copolymer Nanopatterning for Nonsemiconductor Device Applications

Block copolymer (BCP) nanopatterning has emerged as a versatile nanoscale fabrication tool for semiconductor devices and other applications, because of its ability to organize well-defined, periodic nanostructures with a critical dimension of 5-100 nm. While the most promising application field of BCP nanopatterning has been semiconductor devices, the versatility of BCPs has also led to enormous interest from a broad spectrum of other application areas. In particular, the intrinsically low cost and straightforward processing of BCP nanopatterning have been widely recognized for their large-area parallel formation of dense nanoscale features, which clearly contrasts that of sophisticated processing steps of the typical photolithographic process, including EUV lithography. In this Review, we highlight the recent progress in the field of BCP nanopatterning for various nonsemiconductor applications. Notable examples relying on BCP nanopatterning, including nanocatalysts, sensors, optics, energy devices, membranes, surface modifications and other emerging applications, are summarized. We further discuss the current limitations of BCP nanopatterning and suggest future research directions to open up new potential application fields.

Noble Metal Nanoparticles Decorated Metal Oxide Semiconducting Nanowire Arrays Interwoven into 3D Mesoporous Superstructures for Low-Temperature Gas Sensing

Mesoporous materials have been extensively studied for various applications due to their high specific surface areas and well-interconnected uniform nanopores. Great attention has been paid to synthesizing stable functional mesoporous metal oxides for catalysis, energy storage and conversion, chemical sensing, and so forth. Heteroatom doping and surface modification of metal oxides are typical routes to improve their performance. However, it still remains challenging to directly and conveniently synthesize mesoporous metal oxides with both a specific functionalized surface and heteroatom-doped framework. Here, we report a one-step multicomponent coassembly to synthesize Pt nanoparticle-decorated Si-doped WO₃ nanowires interwoven into 3D mesoporous superstructures (Pt/Si-WO₃ NWIMSs) by using amphiphilic poly(ethylene oxide)-block-polystyrene (PEO-b-PS), Keggin polyoxometalates (H₄SiW₁₂O₄₀) and hydrophobic (1,5-cyclooctadiene)dimethylplatinum(II) as the as structure-directing agent, tungsten precursor and platinum source, respectively. The Pt/Si-WO₃ NWIMSs exhibit a unique mesoporous structure consisting of 3D interwoven Si-doped WO₃ nanowires with surfaces homogeneously decorated by Pt nanoparticles. Because of the highly porous structure, excellent transport of carriers in nanowires, and rich WO₃/Pt active interfaces, the semiconductor gas sensors based on Pt/Si-WO₃ NWIMSs show excellent sensing properties toward ethanol at low temperature (100 °C) with high sensitivity (S = 93 vs 50 ppm), low detection limit (0.5 ppm), fast response-recovery speed (17-7 s), excellent selectivity, and long-term stability.