Hierarchically Assembled Cobalt Oxynitride Nanorods and N-Doped Carbon Nanofibers for Efficient Bifunctional Oxygen Electrocatalysis with Exceptional Regenerative Efficiency

Electrospinning-derived transition metal/carbon nanofiber composites as electrocatalysts for Zn-air batteries

The sluggish kinetics of the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER) significantly impede the broader implementation of Zn-air batteries (ZABs), underscoring the necessity for advanced high-efficiency materials to catalyze these electrochemical processes. Recent advancements have highlighted the potential of transition metal/carbon nanofiber (TM/CNF) composite materials, synthesized via electrospinning technology, due to their expansive surface area, profusion of active sites, and elevated catalytic efficacy. This review comprehensively examines the structural characteristics of TM/CNFs, with a particular emphasis on the pivotal role of electrospinning technology in fabricating diverse structural configurations. Additionally, it delves into the mechanistic underpinnings of various strategies aimed at augmenting the catalytic activity of TM/CNFs. A meticulous discourse is also presented on the application scope of TM/CNFs in the realm of electrocatalysis, with a special focus on their impact on the performance of assembled ZABs. Lastly, this review encapsulates the challenges and future prospects in the development of TM/CNF composite materials via electrospinning, aiming to provide an exhaustive understanding of the current state of research in this domain and to foster further advancements in the commercialization of ZABs.

Aluminium, Nitrogen-Dual-Doped Reduced Graphene Oxide Co-Existing with Cobalt-Encapsulated Graphitic Carbon Nanotube as an Activity Modulated Electrocatalyst for Oxygen Electrocatalyst for Oxygen Electrochemistry Applications

There is a rising need to create high-performing, affordable electrocatalysts in the new field of oxygen electrochemistry. Here, a cost-effective, activity-modulated electrocatalyst with the capacity to trigger both the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER) in an alkaline environment is presented. The catalyst (Al, Co/N-rGCNT) is made up of aluminium, nitrogen-dual-doped reduced graphene oxide sheets co-existing with cobalt-encapsulated carbon nanotube units. Based on X-ray Absorption Spectroscopy (XAS) studies, it is established that the superior reaction kinetics in Al, Co/N-rGCNT over their bulk counterparts can be attributed to their electronic regulation. The Al, Co/N-rGCNT performs as a versatile bifunctional electrocatalyst for zinc-air battery (ZAB), delivering an open circuit potential ≈1.35 V and peak power density of 106.3 mW cm-2, which are comparable to the system based on Pt/C. The Al, Co/N-rGCNT-based system showed a specific capacity of 737 mAh gZn -1 compared to 696 mAh gZn -1 delivered by the system based on Pt/C. The DFT calculations indicate that the adsorption of Co in the presence of Al doping in NGr improves the electronic properties favoring ORR. Thus, the Al, Co/N-rGCNT-based rechargeable ZAB (RZAB) emerges as a highly viable and affordable option for the development of RZAB for practical applications.

Electrocatalysts for Zinc-Air Batteries Featuring Single Molybdenum Atoms in a Nitrogen-Doped Carbon Framework

Bifunctional catalysts can facilitate two different electrochemical reactions with conflicting characteristics. Here, a highly reversible bifunctional electrocatalyst for rechargeable zinc-air batteries (ZABs) is reported featuring a "core-shell structure" in which N-doped graphene sheets wrap around vanadium molybdenum oxynitride nanoparticles. Single Mo atoms are released from the particle core during synthesis and anchored to electronegative N-dopant species in the graphitic shell. The resultant Mo single-atom catalysts excel as active oxygen evolution reaction (OER) sites in pyrrolic-N and as active oxygen reduction reaction (ORR) sites in pyridinic-N environments. ZABs with such bifunctional and multicomponent single-atom catalysts deliver high power density (≈376.4 mW cm-2 ) and long cycle life of over 630 h, outperforming noble-metal-based benchmarks. Flexible ZABs that can tolerate a wide range of temperatures (-20 to 80 °C) under severe mechanical deformation are also demonstrated.

One-dimensional carbon based nanoreactor fabrication by electrospinning for sustainable catalysis

An efficient and economical electrocatalyst as kinetic support is key to electrochemical reactions. For this reason, chemists have been working to investigate the basic changing of chemical principles when the system is confined in limited space with nanometer-scale dimensions or sub-microliter volumes. Inspired by biological research, the design and construction of a closed reaction environment, namely the reactor, has attracted more and more interest in chemistry, biology, and materials science. In particular, nanoreactors became a high-profile rising star and different types of nanoreactors have been fabricated. Compared with the traditional particle nanoreactor, the one-dimensional (1D) carbon-based nanoreactor prepared by the electrospinning process has better electrolyte diffusion, charge transfer capabilities, and outstanding catalytic activity and selectivity than the traditional particle catalyst which has great application potential in various electrochemical catalytic reactions.

Heterointerface promoted trifunctional electrocatalysts for all temperature high-performance rechargeable Zn-air batteries

The rational design of wide-temperature operating Zn-air batteries is crucial for their practical applications. However, the fundamental challenges remain; the limitation of the sluggish oxygen redox kinetics, insufficient active sites, and poor efficiency/cycle lifespan. Here we present heterointerface-promoted sulfur-deficient cobalt-tin-sulfur (CoS_1-δ/SnS_2-δ) trifunctional electrocatalysts by a facile solvothermal solution-phase approach. The CoS_1-δ/SnS_2-δ displays superb trifunctional activities, precisely a record-level oxygen bifunctional activity of 0.57 V (E_1/2 = 0.90 V and E_j=10 = 1.47 V) and a hydrogen evolution overpotential (41 mV), outperforming those of Pt/C and RuO₂. Theoretical calculations reveal the modulation of the electronic structures and d-band centers that endorse fast electron/proton transport for the hetero-interface and avoid the strong adsorption of intermediate species. The alkaline Zn-air batteries with CoS_1-δ/SnS_2-δ manifest record-high power density of 249 mW cm^-2 and long-cycle life for >1000 cycles under harsh operations of 20 mA cm^-2, surpassing those of Pt/C + RuO₂ and previous state-of-the-art catalysts. Furthermore, the solid-state flexible Zn-air battery also displays remarkable performance with an energy density of 1077 Wh kg^-1, >690 cycles for 50 mA cm^-2, and a wide operating temperature from +80 to -40 °C with 85% capacity retention, which provides insights for practical Zn-air batteries.

Boron-Doped Activated Carbon Supports for Cobalt-Catalyzed Oxygen Evolution in Alkaline Electrolyte

Activated carbons (ACs) are the most widely used and attractive support materials for electrocatalytic applications because of their significant surface areas, high electrical conductivities, and moderate affinities toward supported metal catalysts. However, the corrosive behavior of ACs at oxidative potentials causes an inevitable reduction in the active surface area of supported catalysts, resulting in the continuous deterioration of their electrocatalytic performance. Therefore, the introduction of corrosion-resistant durable catalyst supports is essential for sustainable and efficient electrocatalysis. Here, we modified ACs to obtain different boron (B)-doped structures via doping-temperature controls to investigate the corrosion resistance of B-doped ACs. With increasing doping temperature, the B-doped ACs exhibited a decreased defect density and enhanced crystallinity owing to the accelerating dopant-induced graphitization. We found that the substitution of B atoms into the carbon lattice improved the structural integrity of the carbon structure, and cyclic voltammetry (CV) tests suggested that the highly B-substituted structures caused electrochemical surface passivation against carbon corrosion. Moreover, B-doped ACs significantly contributed to the increase in loading mass of cobalt (Co)-based catalyst on them and the electrochemical durability toward the oxygen evolution reaction as catalyst-support hybrid. The B22 (B-doped AC obtained at a 2200 °C B-doping temperature)-supported Co catalyst with the lowest oxidation current exhibited a voltage change of 32 mV at a current density of 10 mA/cm² (ΔE_j=10) after 10,000 cycles, which was a factor of ∼7 higher cycle durability and stability than that of the conventional IrO₂ catalyst (ΔE_j=10 = 205 mV). Here, we propose that surface engineering by B-doping to improve the structural integrity of ACs is an attractive method for designing durable electrocatalytic support materials.

Aerophilic Triphase Interface Tuned by Carbon Dots Driving Durable and Flexible Rechargeable Zn-Air Batteries

Efficient bifunctional catalysts for oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) are vital for rechargeable Zn-air batteries (ZABs). Herein, an oxygen-respirable sponge-like Co@C-O-Cs catalyst with oxygen-rich active sites was designed and constructed for both ORR and OER by a facile carbon dot-assisted strategy. The aerophilic triphase interface of Co@C-O-Cs cathode efficiently boosts oxygen diffusion and transfer. The theoretical calculations and experimental studies revealed that the Co-C-COC active sites can redistribute the local charge density and lower the reaction energy barrier. The Co@C-O-Cs catalyst displays superior bifunctional catalytic activities with a half-wave potential of 0.82 V for ORR and an ultralow overpotential of 294 mV at 10 mA cm-2 for OER. Moreover, it can drive the liquid ZABs with high peak power density (106.4 mW cm-2), specific capacity (720.7 mAh g-1), outstanding long-term cycle stability (over 750 cycles at 10 mA cm-2), and exhibits excellent feasibility in flexible all-solid-state ZABs. These findings provide new insights into the rational design of efficient bifunctional oxygen catalysts in rechargeable metal-air batteries.

Copper Collector Generated Cu+/Cu2+ Redox Pair for Enhanced Efficiency and Lifetime of Zn-Ni/Air Hybrid Battery

Although Zn-Ni/air hybrid batteries exhibit improved energy efficiency, power density, and stability compared with Zn-air batteries, they still cannot satisfy the high requirements of commercialization. Herein, the Cu⁺/Cu²⁺ redox pair generated from a copper collector has been introduced to construct the hybrid battery system by combining Zn-air and Zn-Cu/Zn-Ni, in which Cu_XO@NiFe-LDH and Co-N-C dodecahedrons are respectively adopted as oxygen evolution (OER) and oxygen reduction (ORR) electrodes. For fabricating Cu_XO@NiFe-LDH, the Cu foam collector is oxidized to in situ form 1D Cu_XO nanoneedle arrays, which could generate the Cu⁺/Cu²⁺ redox pair to enhance battery efficiency by providing an extra charging-discharging voltage plateau to reduce the charging voltage and increase the discharge voltage. Then, the 2D NiFe hydrotalcite nanosheets grow on the nanoneedle arrays to obtain 3D interdigital structures, facilitating the intimate contact of the ORR/OER electrode and electrolyte by providing a multichannel structure. Thus, the battery system could endow a high energy efficiency (79.6% at 10 mA cm^-2), an outstanding energy density (940 Wh kg^-1), and an ultralong lifetime (500 h). Significantly, it could stably operate under harsh environments, such as oxygen-free and any humidity. In situ X-ray diffraction (XRD) combined with ex situ X-ray photoelectron spectroscopy (XPS) analyses demonstrate the reversible process of Cu-O-Cu ↔ Cu-O and Ni-O ↔ Ni-O-O-H during the charging/discharging, which are responsible for the enhanced efficiency and lifetime of battery.

Cobalt Molybdenum Nitride-Based Nanosheets for Seawater Splitting

The development of cost-effective bifunctional catalysts for water electrolysis is both a crucial necessity and an exciting scientific challenge. Herein, a simple approach based on a metal-organic framework sacrificial template to preparing cobalt molybdenum nitride supported on nitrogen-doped carbon nanosheets is reported. The porous structure of produced composite enables fast reaction kinetics, enhanced stability, and high corrosion resistance in critical seawater conditions. The cobalt molybdenum nitride-based electrocatalyst is tested toward both oxygen evolution reaction and hydrogen evolution reaction half-reactions using the seawater electrolyte, providing excellent performances that are rationalized using density functional theory. Subsequently, the nitride composite is tested as a bifunctional catalyst for the overall splitting of KOH-treated seawater from the Mediterranean Sea. The assembled system requires overpotentials of just 1.70 V to achieve a current density of 100 mA cm^-2 in 1 M KOH seawater and continuously works for over 62 h. This work demonstrates the potential of transition-metal nitrides for seawater splitting and represents a step forward toward the cost-effective implementation of this technology.

Surface Reconstruction of Co4N Coupled with CeO2 toward Enhanced Alkaline Oxygen Evolution Reaction

Constructing the active interface in a heterojunction electrocatalyst is critical for the electron transfer and intermediate adsorption (O*, OH*, and HOO*) in alkaline oxygen evolution reaction (OER) but still remains challenging. Herein, a CeO₂/Co₄N heterostructure is rationally synthesized through the direct calcination of Ce[Co(CN)₆], followed by thermal nitridation. The in situ electrochemically generated CoOOH on the surface of Co₄N serves as the active site for the OER, and the coupled CeO₂ with oxygen vacancy can optimize the energy barrier of intermediate reactions of the OER, which simultaneously boosts the OER performance. Besides, electrochemical measurement results demonstrate that oxygen vacancies in CeO₂ and optimized absorption free energy originating from the electron transfer between CeO₂ and CoOOH contribute to enhanced OER kinetics. This work provides new insight into regulating the interface heterostructure to rationally design efficient OER electrocatalysts under alkaline conditions.

Ruthenium/Ruthenium oxide hybrid nanoparticles anchored on hollow spherical Copper-Cobalt Nitride/Nitrogen doped carbon nanostructures to promote alkaline water splitting: Boosting catalytic performance via synergy between morphology engineering, electron transfer tuning and electronic behavior modulation

Exploring bi-functional electrocatalysts with excellent activity, good durability, and cost-effectiveness for electrochemical hydrogen and oxygen evolution reactions (HER and OER) in the same electrolyte is a critical step towards a sustainable hydrogen economy. Three main features such as high density of active sites, improved charge transfer, and optimized electronic configuration have positive effects on the electrocatalyst activity. In this context, understanding structure-composition-property relationships and catalyst activity is very important and highly desirable. Herein, for the first time, we present the design and fabrication of novel MOF-derived ultra-small Ru/RuO₂ nanoparticles doped in copper/cobalt nitride (CuCoN) encapsulated in nitrogen-doped nanoporous carbon framework (NC) (Ru/RuO₂/CuCoN@NC). For the synthesize of this nanocomposite, firstly bimetallic Cu-Co/MOF hollow nanospheres are prepared via a facile emulsion-based interfacial reaction method and used as the template for Ru ion doping (Ru-doped Cu-Co/MOF). Then, Ru-doped Cu-Co/MOF precursor during the carbonization/nitridation/cooling process converted to the Ru/RuO₂/CuCoN@NC nanocomposite. Benefiting from the desirable compositional and structural advantages of more exposed active sites, optimized electronic structure, and interfacial synergy effect, Ru/RuO₂/CuCoN@NC hollow nanosphere electrocatalyst demonstrates striking catalytic performances under alkaline conditions with a current density of 10 mA cm^-2at low overpotentials of 41 mV for HER and 231 mV for OER, respectively. Moreover, as a bifunctional electrocatalyst for overall water splitting, a two-electrode device needs a voltage of 1.51 V to reach a current density of 10 mA cm^-2. Comprehensive electrochemical studies show that the excellent electrocatalytic performance of the Ru/RuO₂/CuCoN@NC hollow nanosphere could be attributed to the improved physical and chemical properties such as desirable compositional, catalysts uniform dispersion, structural advantages of more exposed active sites, optimized electronic structure, high electrical conductivity, and interfacial synergy effect. This work paves a novel avenue for constructing robust bifunctional electrocatalyst for overall water splitting.

Recent Developments in Carbon-Based Nanocomposites for Fuel Cell Applications: A Review

Carbon-based nanocomposites have developed as the most promising and emerging materials in nanoscience and technology during the last several years. They are microscopic materials that range in size from 1 to 100 nanometers. They may be distinguished from bulk materials by their size, shape, increased surface-to-volume ratio, and unique physical and chemical characteristics. Carbon nanocomposite matrixes are often created by combining more than two distinct solid phase types. The nanocomposites that were constructed exhibit unique properties, such as significantly enhanced toughness, mechanical strength, and thermal/electrochemical conductivity. As a result of these advantages, nanocomposites have been used in a variety of applications, including catalysts, electrochemical sensors, biosensors, and energy storage devices, among others. This study focuses on the usage of several forms of carbon nanomaterials, such as carbon aerogels, carbon nanofibers, graphene, carbon nanotubes, and fullerenes, in the development of hydrogen fuel cells. These fuel cells have been successfully employed in numerous commercial sectors in recent years, notably in the car industry, due to their cost-effectiveness, eco-friendliness, and long-cyclic durability. Further; we discuss the principles, reaction mechanisms, and cyclic stability of the fuel cells and also new strategies and future challenges related to the development of viable fuel cells.

Novel Fe2.55Sb2 alloy nanoparticles incorporated in N-doped carbon as a bifunctional oxygen electrocatalyst for rechargeable Zn–air batteries

Novel Fe2.55Sb2 alloy nanoparticles are incorporated in N-doped carbon as bifunctional oxygen electrocatalyst for rechargeable Zn-air battery.