Pt Single Atom-Induced Activation Energy and Adsorption Enhancement for an Ultrasensitive ppb-Level Methanol Gas Sensor

Enhanced Gas Adsorption and Robust Multi-Interface Charge Transfer in Ternary Co3O4/ZnIn2S4/Pt Heterostructure Arrays for Efficient Triethylamine Detection

The resistive gas sensors based on semiconductor materials provide an effective strategy for the detection of harmful gases. However, the limitations of surface gas adsorption activity and interface charge transfer efficiency of semiconductor sensing materials, as well as the complex device fabrication process, pose significant challenges to the development of sensors. Here, a ternary Co3O4/ZnIn2S4/Pt heterostructure arrays gas sensor is designed, which consists of Co3O4 nanowire arrays grown in situ on an alumina flat substrate as backbones, ultrathin ZnIn2S4 nanosheets wrapped around the surface of Co3O4 nanowires, and highly dispersed Pt nanoparticles on the outermost layer. It enables superior sensing performance for the detection of the volatile organic compound triethylamine, which exhibits a significant response of ∼118.97 (Ra/Rg) toward 100 ppm of triethylamine at a relatively low working temperature of 200 °C, along with excellent response/recovery speed, selectivity, and enduring stability (over 3 months). Based on first-principles calculation and a series of spectroscopic characterization (including in situ spectroscopy), it is revealed that the heterostructure arrays exhibited enhanced adsorption activity for both oxygen and triethylamine molecules. Most importantly, the robust p-n heterointerface (Co3O4/ZnIn2S4) and semiconductor-metal heterointerface (Co3O4/Pt, ZnIn2S4/Pt) are formed in the ternary heterostructure, achieving efficient multi-interface charge transfer characteristics. In addition, thanks to the design of in situ 1D/2D/0D porous array structures, the ternary Co3O4/ZnIn2S4/Pt heterostructure arrays not only have large specific surface areas for gas reaction but also simplify device manufacturing. This research offers novel perspectives on boosting the gas sensing performance of semiconductor materials through the comprehensive design of ternary heterostructures with robust multi-interfaces.

Nanoengineered PDMS/Pd/ZnO-Based Sensor to Improve Detection of H2 Dissolved Gas in Oil at Room Temperature

The current research aims to synthesize zinc oxide decorated with palladium nanoparticles and develop a stable sensor with high sensitivity to hydrogen gas dissolved in oil. ZnO nanorods (NR) were synthesized by a hydrothermal method directly onto a commercial sensor board with gold interdigital electrodes, followed by functionalization with Pd nanoparticles (NP) by drop casting. SEM images show ZnO NRs with an average diameter of ∼220 nm and Pd spherical NPs with diameters of 35-75 nm. Finally, the sensing properties were examined by immersing the sensor into insulating mineral oil in a closed system, where different H2 concentrations (from 0 up to 500 ppm) were injected into the headspace and then dissolved in the mineral oil, according to the Ostwald coefficient. All measurements were carried out at room temperature. The electrical characterization showed that our sensor had good repeatability, stability, and sensitivity to detect lower concentrations (less than 10 ppm). Additionally, a nanoengineered porous layer of PDMS was prepared over the sensor board through spin coating and heat treatment, and then the sensitivity of our sensor board reached ∼2.8 ppm of H2 gas. Our findings indicate that the methodology applied improves gas detection performance in industrial applications and its potential use for real-time monitoring.

Present and Future of Emerging Catalysts in Gas Sensors for Breath Analysis

To rationalize the noninvasive disease diagnosis by breath analysis, developing a high-performance gas sensor with exceptional sensitivity and selectivity is important to detect trace biomarkers in complex exhaled breath under harsh conditions. Among the various technological innovations, catalyst design and synthesis techniques are the foremost challenges, because gas sensing properties are predominantly determined by surface chemical reactions governed by catalytic activities. Conventional nanoparticle-based catalysts, with their simple structural features, have technical limitations in achieving the requirement for accurate breath analysis. Innovative strategies have been pursued to synthesize unconventional catalyst types with enhanced catalytic capabilities. This Perspective provides a comprehensive overview of recent advancements in catalyst technology for chemiresistive-type gas sensors used in breath analysis. It discusses various emerging catalysts, such as doping catalysts, single-atom catalysts (SACs), bimetallic alloy catalysts, high-entropy alloy (HEA) catalysts, exsolution catalysts, and catalytic filter membranes, along with their unique chemical activation mechanisms that enhance gas sensing properties for detecting target biomarkers in exhaled breath. The review also explores novel strategies for catalyst design, including computational prediction, advanced synthesis techniques, and the integration of sensor arrays with artificial intelligence (AI) to improve diagnostic reliability. By highlighting the crucial role of these emerging catalysts, this review provides valuable insights into the catalytic, synthetic, and analytical aspects that are essential for advancing breath analysis technology.

Enhanced Regulation of Selectivity by the Coupling Effects of Surface Acidity and Strain Effects via Precisely Controlling the Location of Pt

Loading a sensitizer and constructing a rational nanostructure have been reported to be effective approaches for enhancing the catalytic/sensing performance. However, the impact of the precise loading position on the catalytic/sensing performance is always overlooked. Here, we discovered that precisely changing the location of Pt clusters from the outside of Al2O3-ZnO nanocoils (O-PtAlZnNCs) to the inner side of the nanocoils (I-PtAlZnNCs) could change the sensing performance of the sensor from H2S to acetone. Furthermore, precisely loading Pt inside of the confined space led to a high sensing performance and reduced the limit of detection (LOD) of acetone by a factor of 50 times (from 100 to 2 ppb). Combining X-ray photoelectron spectroscopy (XPS), NH3-diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS), in situ X-ray absorption spectroscopy (XAS), and density functional theory (DFT) simulations, the enhancement of sensitivity and regulation of sensing selectivity are attributed to the coupling effects from enrichment of confined space and Al2O3 acid-base active sites as well as the regulation of electronic structure by location-dominated strain effects. This work not only provides a novel sight to precisely regulate the selectivity and obtain ultrasensitive materials but also serves as a useful instruction for further understanding and precisely designing specific sensors and catalysts with high performance.

Materials Containing Single-, Di-, Tri-, and Multi-Metal Atoms Bonded to C, N, S, P, B, and O Species as Advanced Catalysts for Energy, Sensor, and Biomedical Applications

Modifying the coordination or local environments of single-, di-, tri-, and multi-metal atom (SMA/DMA/TMA/MMA)-based materials is one of the best strategies for increasing the catalytic activities, selectivity, and long-term durability of these materials. Advanced sheet materials supported by metal atom-based materials have become a critical topic in the fields of renewable energy conversion systems, storage devices, sensors, and biomedicine owing to the maximum atom utilization efficiency, precisely located metal centers, specific electron configurations, unique reactivity, and precise chemical tunability. Several sheet materials offer excellent support for metal atom-based materials and are attractive for applications in energy, sensors, and medical research, such as in oxygen reduction, oxygen production, hydrogen generation, fuel production, selective chemical detection, and enzymatic reactions. The strong metal-metal and metal-carbon with metal-heteroatom (i.e., N, S, P, B, and O) bonds stabilize and optimize the electronic structures of the metal atoms due to strong interfacial interactions, yielding excellent catalytic activities. These materials provide excellent models for understanding the fundamental problems with multistep chemical reactions. This review summarizes the substrate structure-activity relationship of metal atom-based materials with different active sites based on experimental and theoretical data. Additionally, the new synthesis procedures, physicochemical characterizations, and energy and biomedical applications are discussed. Finally, the remaining challenges in developing efficient SMA/DMA/TMA/MMA-based materials are presented.

Single-Atom Au-Functionalized Mesoporous SnO2 Nanospheres for Ultrasensitive Detection of Listeria monocytogenes Biomarker at Low Temperatures

Semiconductor metal oxide gas sensors have been proven to be capable of detecting Listeria monocytogenes, one kind of foodborne bacteria, through monitoring the characteristic gaseous metabolic product 3-hydroxy-2-butanone. However, the detection still faces challenges because the sensors need to work at high temperatures and output limited gas sensing performance. The present study focuses on the design of single-atom Au-functionalized mesoporous SnO2 nanospheres for the sensitive detection of ppb-level 3-hydroxy-2-butanone at low temperatures (50 °C). The fabricated sensors exhibit high sensitivity (291.5 ppm-1), excellent selectivity, short response time (10 s), and ultralow detection limit (10 ppb). The gas sensors exhibit exceptional efficacy in distinguishing L. monocytogenes from other bacterial strains (e.g., Escherichia coli). Additionally, wireless detection of 3-hydroxy-2-butanone vapor is successfully achieved through microelectromechanical systems sensors, enabling real-time monitoring of the biomarker 3-hydroxy-2-butanone. The superior sensing performance is ascribed to the mesoporous framework with accessible active Au-O-Sn sites in the uniform sensing layer consisting of single-atom Au-modified mesoporous SnO2 nanospheres, and such a feature facilitates the gas diffusion, adsorption, and catalytic conversion of 3-hydroxy-2-butanone molecules in the sensing layer, resulting in excellent sensing signal output at relatively low temperature that is favorable for developing low-energy-consumption gas sensors.

Theoretical Validation of Non-Noble Cu Sites Integrated on SnO2 Nanoflowers for Enhanced Gas Sensing of Ethanethiol at Room Temperature

Ethanethiol (EtSH), being highly toxic, flammable, and explosive, poses significant risks to human health and safety and is capable of causing fires and explosions. Room-temperature detection using chemiresistive gas sensors is essential for managing these risks. However, the gas-sensing performance of conventional metal-oxide sensing materials may be limited by their weak interaction with EtSH at room temperature. Herein, SnO2 nanoflowers assembled with non-noble Cu-site-enriched porous nanosheets were designed and prepared by an in situ self-template pyrolysis synthesis strategy to enable highly sensitive and selective room-temperature detection of EtSH. By regulating the number of non-noble Cu sites, these nanoflowers achieved efficient EtSH sensing with a Ra/Rg value of 11.0 at 50 ppb, ensuring high selectivity, reproducibility, and stability at room temperature. Moreover, a comparative analysis of the room-temperature gas-sensing performance of SnO2 nanoflowers with non-noble Fe- or Ni-site-enriched nanosheets highlights the benefits of non-noble Cu sites for EtSH detection. Density functional theory (DFT) analysis reveals that non-noble Cu sites have a unique affinity for EtSH, offering preferential binding over other gases and explaining the outstanding sensing performance of non-noble Cu-site-enriched nanosheet-assembled SnO2 nanoflowers. The structural and interface engineering of the sensing materials presented in this work provides a promising approach for offering efficient and durable gas sensors operable at room temperature.

Gas Sensors Based on Semiconductor Metal Oxides Fabricated by Electrospinning: A Review

Electrospinning has revolutionized the field of semiconductor metal oxide (SMO) gas sensors, which are pivotal for gas detection. SMOs are known for their high sensitivity, rapid responsiveness, and exceptional selectivity towards various types of gases. When synthesized via electrospinning, they gain unmatched advantages. These include high porosity, large specific surface areas, adjustable morphologies and compositions, and diverse structural designs, improving gas-sensing performance. This review explores the application of variously structured and composed SMOs prepared by electrospinning in gas sensors. It highlights strategies to augment gas-sensing performance, such as noble metal modification and doping with transition metals, rare earth elements, and metal cations, all contributing to heightened sensitivity and selectivity. We also look at the fabrication of composite SMOs with polymers or carbon nanofibers, which addresses the challenge of high operating temperatures. Furthermore, this review discusses the advantages of hierarchical and core-shell structures. The use of spinel and perovskite structures is also explored for their unique chemical compositions and crystal structure. These structures are useful for high sensitivity and selectivity towards specific gases. These methodologies emphasize the critical role of innovative material integration and structural design in achieving high-performance gas sensors, pointing toward future research directions in this rapidly evolving field.

Emerging single-atom catalysts in the detection and purification of contaminated gases

Single atom catalysts (SACs) show exceptional molecular adsorption and electron transfer capabilities owing to their remarkable atomic efficiency and tunable electronic structure, thereby providing promising solutions for diverse important processes including photocatalysis, electrocatalysis, thermal catalysis, etc. Consequently, SACs hold great potential in the detection and degradation of pollutants present in contaminated gases. Over the past few years, SACs have made remarkable achievements in the field of contaminated gas detection and purification. In this review, we first provide a concise introduction to the significance and urgency of gas detection and pollutant purification, followed by a comprehensive overview of the structural feature identification methods for SACs. Subsequently, we systematically summarize the three key properties of SACs for detecting contaminated gases and discuss the research progress made in utilizing SACs to purify polluted gases. Finally, we analyze the enhancement mechanism and advantages of SACs in polluted gas detection and purification, and propose strategies to address challenges and expedite the development of SACs in polluted gas detection and purification.

Advances in Synthesis and Applications of Single-Atom Catalysts for Metal Oxide-Based Gas Sensors

As a stable, low-cost, environment-friendly, and gas-sensitive material, semiconductor metal oxides have been widely used for gas sensing. In the past few years, single-atom catalysts (SACs) have gained increasing attention in the field of gas sensing with the advantages of maximized atomic utilization and unique electronic and chemical properties and have successfully been applied to enhance the detection sensitivity and selectivity of metal oxide gas sensors. However, the application of SACs in gas sensors is still in its infancy. Herein, we critically review the recent advances and current status of single-atom catalysts in metal oxide gas sensors, providing some suggestions for the development of this field. The synthesis methods and characterization techniques of SAC-modified metal oxides are summarized. The interactions between SACs and metal oxides are crucial for the stable loading of single-atom catalysts and for improving gas-sensitive performance. Then, the current application progress of various SACs (Au, Pt, Cu, Ni, etc.) in metal oxide gas sensors is introduced. Finally, the challenges and perspectives of SACs in metal oxide gas sensors are presented.

First-principles study of highly sensitive graphene/hexagonal boron nitride heterostructures for application in toxic gas-sensing devices

Graphene-based sensors exhibit high sensitivity, fast response, and good selectivity towards toxic gases but have low mechanical stability. The combination of graphene and two-dimensional hexagonal boron nitride (h-BN) is expected to increase the mechanical stability and enhance the adsorption performance of these gas sensors. Using first-principles calculations, we demonstrate that two-dimensional graphene/h-BN double layers can be used as good substrates for gas sensors with a small lattice mismatch of only 1.78%. Moreover, the presence of a h-BN layer widens the band gap by about 38 meV and considerably increases the work function, thus positively affecting the gas adsorption performance. Although these graphene/h-BN heterostructures do not change the physical adsorption mechanism of these sensors concerning the graphene-based materials, these bilayers significantly enhance the sensitivity of these sensors for detecting CO2, CO, NO, and NO2 toxic gases. Particularly, compared to the pristine graphene-based materials, the gas adsorption energies of graphene/h-BN increased by up to 13.78% for the adsorption of NO, and the shortest distances between the graphene/h-BN substrates and adsorbed gas molecules decreased. We also show that the graphene/h-BN heterostructure is more selective towards NOx gases while more inert towards COx gases, based on the different amounts of charge transferred from the substrate to the adsorbed gas molecules. Using the non-equilibrium Green functions in the context of density functional theory, we quantitatively associated these charge transfers with the reduction of the current passing through these scattering regions. These results demonstrate that graphene/h-BN heterostructures can be exploited as highly sensitive and selective room-temperature gas sensors for detecting toxic gases.

Studies on the Platinum Thick Film Sensor Conformally Written by Laser Micro-Cladding: Formability, Microstructure, and Performance

In this paper, laser micro-cladding technology (LMC) was conducted to prepare high-temperature Pt thick film sensors in situ. The formability, microstructure, sintering mechanism, and electrical properties of the LMCed Pt thick films were first studied systematically. Results indicated that with the increase of laser power density, the sintering degree of the Pt thick film increased obviously, improving its adhesion strength and reducing its resistivity. However, when the laser power density exceeded the threshold, holes or grooves were formed in the Pt film, leading to the degeneration of its properties. A Pt thick film with good adhesion strength, excellent conductive networks, and the minimum resistivity (46 ± 2 μΩ·cm) was obtained at a laser power density of 1.37 × 10⁶ W·cm^-2. Then, Pt thick film temperature sensors (including Pt thermal resistance temperature (RTD) and Pt-Pt10%Rh thermocouple sensors) were conformally prepared by LMC. Their temperature-sensing performance became stable after the initial high-temperature calibration, with a linearity of 0.9985 for the RTD with a TCR of 2.46 × 10^-3/°C (at 920 °C) and a linearity of 0.9905 for the thermocouple with a Seebeck coefficient of 9.7 μV/°C, both of which are better than that made by direct DC magnetron sputtering deposition. Therefore, this work provides a novel feasible way to conformally integrate high-performance Pt film sensors in situ.

Atomically Dispersed ZnN5 Sites Immobilized on g-C3 N4 Nanosheets for Ultrasensitive Selective Detection of Phenanthrene by Dual Ratiometric Fluorescence

Ultrasensitively selective detection of trace polycyclic aromatic hydrocarbons (PAHs) like phenanthrene (PHE) is critical but remains challenging. Herein, atomically dispersed Zn sites on g-C₃ N₄ nanosheets (sZn-CN) are constructed by thermal polymerization of a Zn-cyanuric acid-melamine supramolecular precursor for the fluorescence detection of PHE. A high amount (1.6 wt%) of sZn is grafted in the cave of CN with one N vacancy in the form of unique Zn(II)N₅ coordination. The optimized sZn-CN achieves a wide detection range (1 ng L^-1 to 5 mg L^-1 ), ultralow detection limit (0.35 ng L^-1 , with 5-order magnitude improvement over CN), and ultrahigh selectivity toward PHE even among typical PAHs based on the built PHE-CN dual ratiometric fluorescence method. By means of in situ Fourier transform infrared spectroscopy, time-resolved absorption and fluorescence spectroscopy, and theoretical calculations, the resulting superior detection performance is attributed to the favorable selective adsorption of PHE on as-constructed atomic Zn(II)N₅ sites via the ionic cation-π interactions (Zn^δ+ C₂ ^δ- type), and the fluorescence quenching is dominated by the inner filter effect (IFE) from the multilayer adsorption of PHE at low concentrations, while it is done by the protruded photogenerated electron-transfer process, as well as IFE from the monolayer adsorption of PHE at ultralow concentration.

Construction of Flower-like PtOx@ZnO/In2O3 Hollow Microspheres for Ultrasensitive and Rapid Trace Detection of Isopropanol

The design of a highly effective isopropanol gas sensor with high response and trace detection capability is extremely important for environmental surveillance and human health. Here, novel flower-like PtO_x@ZnO/In₂O₃ hollow microspheres were prepared by a three-step approach. The hollow structure was composed of an In₂O₃ shell inside and layered ZnO/In₂O₃ nanosheets outside with PtO_x nanoparticles (NPs) on the surface. Meanwhile, the gas sensing performances of the ZnO/In₂O₃ composite with different Zn/In ratios and PtO_x@ZnO/In₂O₃ composites were evaluated and compared systematically. The measurement results indicated that the ratio of Zn/In affected the sensing performance and the ZnIn₂ sensor presented a higher response, which was then modified with PtO_x NPs to further enhance its sensing property. The Pt@ZnIn₂ sensor exhibited outstanding isopropanol detection performance with ultrahigh response values under 22 and 95% relative humidity (RH). In addition, it also showed a rapid response/recovery speed, good linearity, and low theoretical limit of detection (LOD) regardless of being under a relatively dry or ultrahumid atmosphere. The enhancement of isopropanol sensing properties might be ascribed to the unique structure of PtO_x@ZnO/In₂O₃, heterojunctions between the components, and catalytic effect of Pt NPs.

In Situ Synthesis of Hierarchical Flower-like Sn/SnO2 Heterogeneous Structure for Ethanol GAS Detection

In this study, morphogenetic-based Sn/SnO2 graded-structure composites were created by synthesizing two-dimensional SnO sheets using a hydrothermal technique, self-assembling into flower-like structures with an average petal width of roughly 3 um. The morphology and structure of the as-synthesized samples were characterized by utilizing SEM, XRD, XPS, etc. The gas-sensing characteristics of gas sensors based on the flower-like Sn/SnO2 were thoroughly researched. The sensor displayed exceptional selectivity, a rapid response time of 4 s, and an ultrahigh response at 250 °C (Ra/Rg = 17.46). The excellent and enhanced ethanol-gas-sensing properties were mainly owing to the three-dimensional structure and the rise in the Schottky barrier caused by the in situ production of tin particles.

Progress and Perspectives of Single-Atom Catalysts for Gas Sensing

Single-atom catalysts (SACs) attract extensive attention in the field of heterogeneous catalysis in recent years due to the maximum atom utilization and unique physical and chemical properties. The gas sensing is actually a heterogeneous catalysis process but the SACs are new to this area. Although SACs show huge potential in gas sensing, the SACs gas sensing area currently is still at the infancy stage. This work critically reviews the recent advances and current status of single-atom gas sensing materials. General synthesis routes, characterization methods, and sensing performance indexes are introduced. At the end, the challenges and future prospects on SACs gas sensing are presented from the authors' perspectives. This work is anticipated to provide insights and guideline for the chemical sensing community.

Exploitation of Schottky-Junction-based Sensors for Specifically Detecting ppt-Concentration Gases

Gas species and concentrations of human-exhaled breath correlate with health, wherein disease markers contain volatile organic compounds (VOCs) of concentrations in parts per billion. It is expected that a gas-sensing strategy possesses a gas specificity and detection limit in the parts per trillion (ppt) range; however, it is still a challenge. This investigation has exploited the Schottky junction of gas sensors for detecting the reactance signal of ppt VOC, aiming for a specific and rapid detection toward disease marker acetone. In this new sensing paradigm, formed by the engineered energy band between metal-semiconductor contact, the Schottky junction is accessed to specific modulation of different adsorbate dopings and the corresponding reactance signal is measured. Regarding the detection toward ppt concentration of acetone, this sensing paradigm possesses rapid (∼100 s) and room-temperature response, molecular specificity, and 34 ppt of detection limit. The proposed detection paradigm is demonstrated to show a high feasibility toward detection of disease marker acetone.

Temperature-Modulated Selective Detection of Part-per-Trillion NO2 Using Platinum Nanocluster Sensitized 3D Metal Oxide Nanotube Arrays

Semiconductor chemiresistive gas sensors play critical roles in a smart and sustainable city where a safe and healthy environment is the foundation. However, the poor limits of detection and selectivity are the two bottleneck issues limiting their broad applications. Herein, a unique sensor design with a 3D tin oxide (SnO₂ ) nanotube array as the sensing layer and platinum (Pt) nanocluster decoration as the catalytic layer, is demonstrated. The Pt/SnO₂ sensor significantly enhances the sensitivity and selectivity of NO₂ detection by strengthening the adsorption energy and lowering the activation energy toward NO₂ . It not only leads to ultrahigh sensitivity to NO₂ with a record limit of detection of 107 parts per trillion, but also enables selective NO₂ sensing while suppressing the responses to interfering gases. Furthermore, a wireless sensor system integrated with sensors, a microcontroller, and a Bluetooth unit is developed for the practical indoor and on-road NO₂ detection applications. The rational design of the sensors and their successful demonstration pave the way for future real-time gas monitoring in smart home and smart city applications.

Tuning the sensing responses towards room-temperature hypersensitive methanol gas sensor using exfoliated graphene-enhanced ZnO quantum dot nanostructures

A suitable and non-invasive methanol sensor workable in ambient temperature conditions with a high response has gained wide interest to prevent detrimental consequences for industrial workers from its low-level intoxication. In this work, we present a tunable and highly responsive ppb-level methanol gas sensor device working at room temperature via a bottom-up synthetic approach using exfoliated graphene sheet (EGs) and ZnO quantum dots (QDs) on an aluminum anodic oxide (AAO) template. It is verified that EGs-supported AAO with a vertical electrode configuration enabled high and fast-responsive methanol sensing. Moreover, the hydroxyl and carboxyl groups of the high surface area EGs and ZnO QDs with a 3.37 eV bandgap efficiently absorbing UV light led to 56 times high response due to the enhanced polarization on the sensor surface compared to non-UV-radiated EGs/AAO at 800 ppb of methanol. The optimal resonance frequency of methanol is determined to be 100 kHz, which could detect methanol with high response of 2.65% at 100 ppm. The limit of detection (LOD) concentration is obtained at 2 ppb level. This study demonstrates the potential of UV-assisted ZnO, EGs, and AAO-based capacitance sensor material for rapidly detecting hazardous gaseous light organic molecules at ambient conditions, and the overall approach can be easily expanded to a novel non-invasive monitoring strategy for light and hazardous volatile organic exposures.

Defective ZnO Nanoflowers Decorated by Ultra-Fine Pd Clusters for Low-Concentration CH4 Sensing: Controllable Preparation and Sensing Mechanism Analysis

To detect low concentration of CH4 is indeed meaningful in industrial manufacturing, such as the petrochemical industry and natural gas catalysis, but it is not easy to detect low concentration of CH4 due to its high symmetrical and stable structure. In this work, defect-rich ZnO1−x nanoflowers (NFs) were synthesized by a two-step route so as to obtain defect-enhanced gas-sensing performance, namely hydrothermal synthesis followed by H2 treatment. In order to achieve low-concentration detection of CH4, the ultra-thin Pd clusters’ (Cs, diameter about 1–2 nm) sensitizer was synthesized and decorated onto the surface of ZnO1−x NFs. It is found that Pd Cs-2/ZnO1−x gas sensors show enhanced gas-sensing properties to CH4, even at ppm concentration level. At its optimal working temperature of 260 °C, the gas response to 50 ppm CH4 can reach 5.0 with good gas selectivity; the response and recovery time is only 16.2 and 13.8 s, respectively. In the Results, we discussed the CH4 gas-sensing mechanism deeply. Overall, it is very necessary to detect low-concentration methane safely. It is possible for further safe detection of low-concentration methane gas in the future.