Hydrogen Peroxide Direct Synthesis: Selectivity Enhancement in a Trickle Bed Reactor

Progress and prospective of heterogeneous catalysts for H2O2 production via anthraquinone process

This paper reviews the improvement in the field of catalytic hydrogenation of 2-ethylanthraquinone to 2-ethylanthrahydroquinone for the successful production of hydrogen peroxide. Hydrogen peroxide is being used in almost all industrial areas, particularly in the chemical industry and in environmental protection, as the most promising oxidant for cleaner and environmentally safer processes. A variety of hydrogenation catalysts have been introduced for hydrogenation of 2-ethylanthraquinone in the production of hydrogen peroxide via anthraquinone (AQ) process. The aim of the present study is to describe the catalysts used in the hydrogenation of 2-ethylanthraquinone and the reaction mechanism involved with different catalytic systems. The hydrogenation of 2-ethylanthraquinone using metals, alloy, bimetallic composite, and supported metal catalyst with the structural modifications has been incorporated for the production of hydrogen peroxide. The comprehensive comparison reveals that the supported metal catalysts required lesser catalyst amount, produced lower AQ decay, and provided higher catalyst activity and selectivity. Furthermore, the replacement of conventional catalysts by metal and metal alloy-supported catalyst rises as a hydrogenation trend, enhancing by several times the catalytic performance.

Hydrodesulfurization of 4,6–Dimethyldibenzothiophene on NiMoP/γ–Al2O3 catalyst under reactive distillation conditions in a micro trickle bed reactor: solvent and temperature effect

In this work, the influence of pressure and temperature experimentally applied on reactive distillation (RD) under lower conditions than conventional hydrotreating (HDT) processes, the hydrodesulfurization (HDS) reaction of 4,6–dimethyldibenzothiophene (4,6–DMDBT) molecule and the experimental performance of a down-flow micro trickle bed reactor (micro-TBR) with n–dodecane and decalin were studied. Thermodynamic analyses to evaluate hydrogen solubility in liquid hydrocarbons and evaporation for n–dodecane and decalin as lineal and cyclic representative solvents, respectively, were considered. It was possible to define experimental conditions, producing a small deviation of the plug flow model (PFM) and diminished the gas–liquid (G–L) mass transfer limitation as determined from a reactor model at 2.5 MPa. The axial dispersion model (ADM) and PFM models adjust the experimental data at 2.5 MPa operational pressure and the 4,6–DMDBT conversion obtained was ca. 20–50% using n–dodecane; 1.5 times higher when decalin was using. This behavior was due to the liquid hydrogen fraction of n–dodecane was two times higher than for decalin for all operational pressures. In this sense, the use of n–dodecane as a solvent decreased the mass transfer resistance at the G–L and liquid–solid (L–S) interphases. The internal mass transfer resistance in the G–L interphase not only depends on the diffusivity of the solvent, but it also depends on both, the temperature and hydrogen pressure, finding that the RD conditions with n–dodecane are viable in the treatment of sterically impaired molecules in HDS processes.

The direct synthesis of hydrogen peroxide from H2 and O2 using Pd-Ni/TiO2 catalysts

The direct synthesis of hydrogen peroxide (H2O2) from molecular H2 and O2 offers an attractive, decentralized alternative to production compared to the current means of production, the anthraquinone process. Herein we evaluate the performance of a 0.5%Pd-4.5%Ni/TiO2 catalyst in batch and flow reactor systems using water as a solvent at ambient temperature. These reaction conditions are considered challenging for the synthesis of high H2O2 concentrations, with the use of sub-ambient temperatures and alcohol co-solvents typical. Catalytic activity was observed to be stable to prolonged use in multiple batch experiments or in a flow system, with selectivities towards H2O2 of 97% and 85%, respectively. This study was carried out in the absence of halide or acid additives that are typically used to inhibit sequential H2O2 degradation reactions showing that this Pd-Ni catalyst has the potential to produce H2O2 selectively. This article is part of a discussion meeting issue 'Science to enable the circular economy'.

Recent Advances in the Direct Synthesis of Hydrogen Peroxide Using Chemical Catalysis—A Review

Hydrogen peroxide is an important chemical of increasing demand in today’s world. Currently, the anthraquinone autoxidation process dominates the industrial production of hydrogen peroxide. Herein, hydrogen and oxygen are reacted indirectly in the presence of quinones to yield hydrogen peroxide. Owing to the complexity and multi-step nature of the process, it is advantageous to replace the process with an easier and straightforward one. The direct synthesis of hydrogen peroxide from its constituent reagents is an effective and clean route to achieve this goal. Factors such as water formation due to thermodynamics, explosion risk, and the stability of the hydrogen peroxide produced hinder the applicability of this process at an industrial level. Currently, the catalysis for the direct synthesis reaction is palladium based and the research into finding an effective and active catalyst has been ongoing for more than a century now. Palladium in its pure form, or alloyed with certain metals, are some of the new generation of catalysts that are extensively researched. Additionally, to prevent the decomposition of hydrogen peroxide to water, the process is stabilized by adding certain promoters such as mineral acids and halides. A major part of today’s research in this field focusses on the reactor and the mode of operation required for synthesizing hydrogen peroxide. The emergence of microreactor technology has helped in setting up this synthesis in a continuous mode, which could possibly replace the anthraquinone process in the near future. This review will focus on the recent findings of the scientific community in terms of reaction engineering, catalyst and reactor design in the direct synthesis of hydrogen peroxide.

Direct synthesis of hydrogen peroxide in water at ambient temperature

The direct synthesis of hydrogen peroxide (H2O2) from hydrogen and oxygen has been studied using an Au-Pd/TiO2 catalyst. The aim of this study is to understand the balance of synthesis and sequential degradation reactions using an aqueous, stabilizer-free solvent at ambient temperature. The effects of the reaction conditions on the productivity of H2O2 formation and the undesirable hydrogenation and decomposition reactions are investigated. Reaction temperature, solvent composition and reaction time have been studied and indicate that when using water as the solvent the H2O2 decomposition reaction is the predominant degradation pathway, which provides new challenges for catalyst design, which has previously focused on minimizing the subsequent hydrogenation reaction. This is of importance for the application of this catalytic approach for water purification.

Dispersing Pd nanoparticles on N-doped TiO2: a highly selective catalyst for H2O2 synthesis

The selectivity of H₂O₂ synthesis directly from H₂ and O₂ over Pd/TiO₂ catalysts was found to be improved greatly if TiO₂ was doped by nitrogen before dispersing Pd nanoparticles.

The use of modelling to understand the mechanism of hydrogen peroxide direct synthesis from batch, semibatch and continuous reactor points of view

Modelling is a powerful tool to understand the mechanism of H₂O₂ direct synthesis.

The influence of catalyst amount and Pd loading on the H2O2 synthesis from hydrogen and oxygen

Direct synthesis of H₂O₂: structure sensitivity in H₂O₂ production and structure insensitivity in the H₂O production were proved with a Pd/K2621 catalyst.

Transesterification of rapeseed oil for biodiesel production in trickle-bed reactors packed with heterogeneous Ca/Al composite oxide-based alkaline catalyst

A conventional trickle bed reactor and its modified type both packed with Ca/Al composite oxide-based alkaline catalysts were studied for biodiesel production by transesterification of rapeseed oil and methanol. The effects of the methanol usage and oil flow rate on the FAME yield were investigated under the normal pressure and methanol boiling state. The oil flow rate had a significant effect on the FAME yield for the both reactors. The modified trickle bed reactor kept over 94.5% FAME yield under 0.6 mL/min oil flow rate and 91 mL catalyst bed volume, showing a much higher conversion and operational stability than the conventional type. With the modified trickle bed reactor, both transesterification and methanol separation could be performed simultaneously, and glycerin and methyl esters were separated additionally by gravity separation.