Platinum-Lead-Bismuth/Platinum-Bismuth Core/Shell Nanoplate Achieves Complete Dehydrogenation Pathway for Direct Formic Acid Oxidation Catalysis

Improving the Activity of Platinum Nanoparticles in Electrocatalytic Oxidation of Formic Acid via the Surface Grafting of Thiol or Thiophenol Molecules

Electrocatalytic oxidation of organic molecules, in particular the formic acid oxidation reaction (FAOR), is crucial for applications such as direct liquid fuel cells. As one of the effective catalysts, platinum (Pt) has been widely used as the electrocatalyst for these reactions in the laboratory; however, its utilization in practical FAOR is still limited due to insufficient activity. This study introduces a simple and rapid molecular modification method to improve the FAOR performance of Pt by chemically adsorbing thiol or thiophenol molecules. At an optimal surface coverage of 7.1%, the current density of FAOR on cysteamine-grafted Pt reached up to 24.76 mA cm-2, a 7.2-fold increase compared to that on pristine Pt. This increase is mainly attributed to the change in the electronic structure of the Pt surface and the charge transfer at the interface, which are induced by the cysteamine molecules. X-ray photoelectron spectroscopy and in situ Raman spectroscopy demonstrated that the adsorption of cysteamine molecules on the Pt surface improves the charge transfer on the Pt surface and the production of formic acid via the formate pathway. The mechanism of enhanced catalysis on Pt-Cysteamine is revealed by density functional theory calculations. Interestingly, various thiols and thiophenols were also proved to be effective in promoting the FAOR reaction, and this strategy could also be applied to improve the performance of many other reactions (such as, methanol oxidation reaction).

CuPt Alloy Enabling the Tandem Catalysis for Reduction of HCOOH and NO3 - to Urea at High Current Density

The formation of urea by electrocatalytic reduction of C1-reactants and NO3 - is an attractive way to store renewable electricity, close the carbon cycle, and eliminate nitrate contaminants from wastewater. Involving insufficient supply of C1 reactants and multiple electron transfers makes the reaction difficult to achieve high Faraday efficiency and high yield at high current density. Here, a urea synthesis approach is presented via electrocatalytic reductive coupling between liquid HCOOH and NO3 - on copper foam (CF) loaded Cu4Pt catalyst with optimized ratios. A urea yield of 40.08 mg h-1 cm-2 is achieved with FE up to 58.1% at a current density of -502.3 mA cm-2, superior to the productivity of previously reported catalysts. No degradation is observed over 120-h continuous operation at such a high yield rate. The highly efficient activity of Cu4Pt/CF can be attributed to the synergetic effect between Pt and Cu sites via tandem catalysis, in which the doped Pt sites enrich liquid HCOOH reactants, promote HCOOH intermolecular dehydration, and form and adsorb large amounts of *CO key intermediates. The Cu sites can generate large quantities of the key intermediate *NH2. The Cu4Pt/CF adsorbed intermediates *CO and *NH2 are the basis for subsequent thermodynamic spontaneous C─N coupling.

Rare-earth oxide promoted Pd electrocatalyst for formic acid oxidation

The development of Pd-based materials with high activity and long-term stability is crucial for their practical applications as an anode catalyst in direct formic acid fuel cells. Herein, we reveal that the catalytic activity of Pd towards formic acid oxidation can be enhanced by incorporation of a series of rare-earth oxides, including Sc2O3, CeO2, La2O3, and Pr2O3. For example, Pd nanoparticles incorporated with Sc2O3 supported on nitrogen-doped reduced graphene oxide (Pd-Sc2O3/N-rGO-x, x = 1/3, 1/2, 2/3, 1, and 3/2; "x" denotes the molar ratio of Pd : Sc) can be obtained using a sodium borohydride reduction method. When directly used as an electrocatalyst towards formic acid oxidation (FAO), Pd-Sc2O3/N-rGO-2/3 exhibits the highest mass current density of 972.9 mA mgPd-1, surpassing that of the reference catalysts Pd/C (262.6 mA mgPd-1) and Pd/N-rGO (304.9 mA mgPd-1). More importantly, the Pd-Sc2O3/N-rGO-2/3 catalyst demonstrates high CO tolerance and long-term stability in the FAO reaction. The improved electrooxidation activity and stability could be attributed to the synergistic effect between Sc2O3 and Pd nanoparticles. Therefore, this study presents a crucial contribution to the advancement of various rare-earth oxides in enhancing Pd activity towards FAO and beyond.

Recent Advances of Electrocatalysts and Electrodes for Direct Formic Acid Fuel Cells: from Nano to Meter Scale Challenges

Direct formic acid fuel cells are promising energy devices with advantages of low working temperature and high safety in fuel storage and transport. They have been expected to be a future power source for portable electronic devices. The technology has been developed rapidly to overcome the high cost and low power performance that hinder its practical application, which mainly originated from the slow reaction kinetics of the formic acid oxidation and complex mass transfer within the fuel cell electrodes. Here, we provide a comprehensive review of the progress around this technology, in particular for addressing multiscale challenges from catalytic mechanism understanding at the atomic scale, to catalyst design at the nanoscale, electrode structure at the micro scale and design at the millimeter scale, and finally to device fabrication at the meter scale. The gap between the highly active electrocatalysts and the poor electrode performance in practical devices is highlighted. Finally, perspectives and opportunities are proposed to potentially bridge this gap for further development of this technology.

Coordination-in-pipe engineering of Pt-based intermetallic compounds with nanometer to angstrom precision

The simultaneous regulation of particle size, surface coordinated environment and composition for Pt-based intermetallic compound (Pt-IMC) nanoparticles to manipulate their reactivity for energy storage is of great importance. Herein, we report a general synthetic method for Pt-IMCs using SBA-15 for coordination-in-pipe engineering. The particle size can be regulated to 3-9 nm by carrying out the coordination in pipes with different diameters and the coordination number of the interface metal atoms can be adjusted by altering the N source. Moreover, this strategy can also be expanded to the synthesis of Pt-IMCs with the majority of fourth period transition metals (Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn). The Pt3Co IMC using 1,10-phenanthroline as the nitrogen source (Pt3Co@CN) shows the highest catalytic performance in the methanol oxidation reaction (MOR; 2.19 A mgPt -1) among the investigated nitrogen sources. The high chemical states of surface Pt and Co, affected by the nitrogen coordination number at the angstrom scale, facilitate electron accumulation on active sites, reduce the activation energy of the rate-determining step and enhance the catalytic performance of Pt-IMCs in the MOR.

In2O3/Bi2O3 interface induces ultra-stable carbon dioxide electroreduction on heterogeneous InBiOx catalyst

The electrochemical reduction of CO2 (ERCO2) has emerged as one of the most promising methods for achieving both renewable energy storage and CO2 recovery. However, achieving both high selectivity and stability of catalysts remains a significant challenge. To address this challenge, this study investigated the selective synthesis of formate via ERCO2 at the interface of In2O3 and Bi2O3 in the InBiO6 composite material. Moreover, InBiO6 was synthesized using indium-based metal-organic frameworks as precursor, which underwent continuous processing through ion exchange and thermal reduction. The results revealed that the formate Faradaic efficiency (FEformate) of InBiO6 reached nearly 100 % at -0.86 V vs. reversible hydrogen electrode (RHE) and remained above 90 % after continuous 317-h electrolysis, which exceeded those of previously reported indium-based catalysts. Additionally, the InBiO6 composite material exhibited an FEformate exceeding 80 % across a wide potential range of 500 mV from -0.76 to -1.26 V vs. RHE. Density-functional theory analysis confirmed that the heterogeneous interface of InBiO6 played a role in achieving optimal free energies for *OCHO on its surface. Furthermore, the addition of Bi to the InBiO6 matrix facilitated electron transfer and altered the electronic structure of In2O3, thereby enhancing the adsorption, decomposition, and formate production of *OCHO.

Electronegativity- induced cobalt-doped platinum hollow nanospheres with high CO tolerance for efficient methanol oxidation reaction

Although Platinum (Pt)-based alloys have garnered significant interest within the realm of direct methanol fuel cells (DMFCs), there still exists a notable dearth in the exploration of the catalytic behavior of the liquid fuels on well-defined active sites and unavoidable Pt poisoning because of the adsorbed CO species (COads). Here, we propose an electronegativity-induced electronic redistribution strategy to optimize the adsorption of crucial intermediates for the methanol oxidation reaction (MOR) by introducing the Co element to form the PtCo alloys. The optimal PtCo hollow nanospheres (HNSs) exhibit excellent high-quality activity of 3.27 A mgPt-1, which is 11.6 times and 13.1 times higher than that of Pt/C and pure Pt, respectively. The in-situ Fourier transform infrared reflection spectroscopy validates that electron redistribution could weak CO adsorption, and subsequently decrease the CO poisoning adjacent the Pt active sites. Theoretical simulations result show that the introduction of Co optimize surface electronic structure and reduce the d-band center of Pt, thus optimized the adsorption behavior of COads. This study not only employs a straightforward method for the preparation of Pt-based alloys but also delineates a pathway toward designing advanced active sites for MOR via electronegativity-induced electronic redistribution.

Built-in electric field guides oxygen evolution electrocatalyst reconstruction

Creating a built-in electric field (BIEF) in catalysts represents an effective strategy to promote electron transfer and induce asymmetric charge distribution, thereby facilitating surface dynamic reconstruction under oxygen evolution reaction (OER) conditions. This review summarizes recent advancements in the field of OER electrocatalysts, with a focus on regulating the work function of components to tailor the BIEFs to guide surface reconstruction processes. It also discusses the importance of surface reconstruction in improving electrocatalytic performance and the influence of BIEFs on the reconstruction of catalysts. By analyzing various strategies for manipulating electric fields for guiding surface reconstruction of OER electrocatalysts, along with numerous representative examples, this review highlights how these techniques can enhance catalytic activity and stability. The findings underscore the potential of engineered BIEFs as a powerful tool in the design of next-generation electrocatalysts, paving the way for more efficient energy conversion technologies.

Efficient direct formic acid electrocatalysis enabled by rare earth-doped platinum-tellurium heterostructures

The lack of high-efficiency platinum (Pt)-based nanomaterials remains a formidable and exigent challenge in achieving high formic acid oxidation reaction (FAOR) and membrane electrode assembly (MEA) catalysis for direct formic acid fuel cell (DFAFC) technology. Herein, we report 16 Pt-based heterophase nanotrepang with rare earth (RE)-doped face-centered cubic Pt (fcc-Pt) and trigonal Pt-tellurium (t-PtTe2) configurations ((RE-Pt)-PtTe2 HPNT). Yttrium (Y) is identified as the optimal dopant, existing as single sites and clusters on the surface. The (Y-Pt)-PtTe2 HPNT/C demonstrates the superior mass and specific activities of 6.4 A mgPt-1 and 5.4 mA cm-2, outperforming commercial Pt/C by factors of 49.2 and 25.7, respectively. Additionally, it achieves a normalized MEA power density of 485.9 W gPt-1, tripling that of Pt/C. Density functional theory calculations further reveal that Y doping enhances HCOO* intermediate adsorption and suppresses CO intermediate formation, thereby promoting FAOR kinetics. This work highlights the role of RE metals in heterostructure regulation of Pt-based anodic nanomaterials for achieving the efficient direct formic acid electrocatalysis.

Engineering Topological and Chemical Disorder in Pd Sites for Record-Breaking Formic Acid Electrocatalytic Oxidation

Designing palladium-based formic acid oxidation reaction (FAOR) catalysts to achieve significant breakthroughs in catalytic activity, pathway selectivity, and toxicity resistance is both urgent and challenging. Here, these challenges are addressed by pioneering a novel catalyst design that incorporates both topological and chemical disorder, developing a new class of PdCuLaYMnW high-entropy amorphous alloys with a porous network (Net-Pd-HEAA) as a highly active, selective, and stable FAOR electrocatalyst. This novel Net-Pd-HEAA demonstrates record-breaking FAOR performance, achieving the mass and specific activities of 5.94 A mgPd -1 and 8.94 mA cm-2, respectively, surpassing all previously reported Pd-based catalysts and showing strong competitiveness against advanced Pt-based catalysts. Simulataneously, Net-Pd-HEAA exhibits extraordinary stability in accelerated durability tests (ADT) and chronoamperometry (CA) tests. Advanced characterization and in situ, spectral analysis reveal that the extremely disordered atomic structure effectively regulates the geometric and electronic structure of the Pd sites, enhancing active intermediate coverage, facilitating dehydrogenation pathway, and inhibiting the production/adsorption of CO. Furthermore, when employed as the anode catalyst in proton exchange membrane water electrolysis (PEMWE), Net-Pd-HEAA only requires a potential of 1.28 V to obtain a current density of 1 A cm-2, and operates stably in a highly corrosive electrolyte for over 100 h.

Highly-Branched PtCu Nanocrystals with Low-Coordination for Enhanced Oxygen Reduction Catalysis

Low-coordination platinum-based nanocrystals emanate great potential for catalyzing the oxygen reduction reactions (ORR) in fuel cells, but are not widely applied owing to poor structural stability. Here, several PtCu nanocrystals (PtCu NCs) with low coordination numbers were prepared via a facile one-step method, while the desirable catalyst structures were easily obtained by adjusting the reaction parameters. Wherein, the Pt1Cu1 NCs catalyst with abundant twin boundaries and high-index facets displays 15.25 times mass activity (1.647 A mgPt -1 at 0.9 VRHE) of Pt/C owing to the abundant effective active sites, low-coordination numbers and appropriate compressive strain. More importantly, the core-shell and highly developed dendritic structures in Pt1Cu1 NCs catalyst give it an extremely high stability with only 17.2% attenuation of mass activity while 61.1% for Pt/C after the durability tests (30 000 cycles). In H2-O2 fuel cells, Pt1Cu1 NCs cathode also exhibits a higher peak power density and a longer-term lifetime than Pt/C cathode. Moreover, theoretical calculations imply that the weaker adsorption of intermediate products and the lower formation energy barrier of OOH* in Pt1Cu1 NCs collaboratively boost the ORR process. This work offers a morphology tuning approach to prepare and stabilize the low-coordination platinum-based nanocrystals for efficient and stable ORR.

Visualization of the Distance-Dependent Synergistic Interaction in Heterogeneous Dual-Site Catalysis

Understanding the characteristics of interfacial hydroxyl (OH) at the solid/liquid electrochemical interface is crucial for deciphering synergistic catalysis. However, it remains challenging to elucidate the influences of spatial distance between interfacial OH and neighboring reactants on reaction kinetics at the atomic level. Herein, we visualize the distance-dependent synergistic interaction in heterogeneous dual-site catalysis by using ex-situ infrared nanospectroscopy and in situ infrared spectroscopy techniques. These spectroscopic techniques achieve direct identification of the spatial distribution of synergistic species and reveal that OH facilitates the reactant deprotonation process depending on site distances in dual-site catalysts. Via modulating Ir-Co pair distances, we find that the dynamic equilibrium between generation and consumption of OH accounts for high-efficiency synergism at the optimized distance of 7.9 Å. At farther or shorter distances, spatial inaccessibility and resistance of OH with intermediates lead to OH accumulation, thereby diminishing the synergistic effect. Hence, a volcano-shaped curve has been established between the spatial distance and mass activity using formic acid oxidation as the probe reaction. This notion could also be extended to oxophilic metals, like Ir-Ru pairs, where volcano curves and dynamic equilibrium further evidence the universal significance of spatial distances.

A Biphasic Strategy to Synergistically Accelerate Activation and CO Spillover in Formic Acid Oxidation Catalysis

Developing highly efficient and carbon monoxide (CO)-tolerant platinum (Pt) catalysts for the formic acid oxidation reaction (FAOR) is vital for direct formic acid fuel cells (DFAFCs), yet it is challenging due to the high energy barrier of direct intermediates (HCOO* and COOH*) as well as the CO poisoning issues associated with Pt alloy catalysts. Here we present a versatile biphasic strategy by creating a hexagonal/cubic crystalline-phase-synergistic PtPb/C (h/c-PtPb/C) catalyst to tackle the aforementioned issues. Detailed investigations reveal that h/c-PtPb/C can simultaneously facilitate the adsorption of direct intermediates while inhibiting CO adsorption, thereby significantly improving the activation and CO spillover. As a result, h/c-PtPb/C showcases an outstanding FAOR activity of 8.1 A mgPt-1, which is 64.5 times higher than that of commercial Pt/C and significantly surpasses monophasic PtPb. Moreover, the h/c-PtPb/C-based membrane electrode assembly exhibits an exceptional peak power density of 258.7 mW cm-2 for practical DFAFC applications.

Heterostructured Pt-PbS Nanobelt Achieves Remarkable Direct Formic Acid Oxidation Catalysis

Developing efficient and CO-tolerant platinum (Pt)-based anodic catalysts is challenging for a direct formic acid fuel cell (DFAFC). Herein, we report heterostructured Pt-lead-sulfur (PtPbS)-based nanomaterials with gradual phase regulation as efficient formic acid oxidation reaction (FAOR) catalysts. The optimized Pt-PbS nanobelts (Pt-PbS NBs/C) display the mass and specific activities of 5.90 A mgPt-1 and 21.4 mA cm-2, 2.2/1.2, 1.5/1.1, and 36.9/79.3 times greater than those of PtPb-PbS NBs/C, Pt-PbSO4 NBs/C, and commercial Pt/C, respectively. Simultaneously, it exhibits a higher membrane electrode assembly (MEA) power density (183.5 mW cm-2) than commercial Pt/C (40.3 mW cm-2). This MEA stably operates at 0.4 V for 25 h, demonstrating a competitive potential of device application. The distinctive heterostructure endows the Pt-PbS NBs/C with optimized dehydrogenation steps and resisting the CO poisoning, thus presenting the remarkable FAOR performance. This work paves an effective avenue for creating high-performance anodic catalysts for fuel cells and beyond.

Electrocatalysis in deep eutectic solvents: from fundamental properties to applications

Electrocatalysis stands out as a promising avenue for synthesizing high-value products with minimal environmental footprint, aligning with the imperative for sustainable energy solutions. Deep eutectic solvents (DESs), renowned for their eco-friendly, safe, and cost-effective nature, present myriad advantages, including extensive opportunities for material innovation and utilization as reaction media in electrocatalysis. This review initiates with an exposition on the distinctive features of DESs, progressing to explore their applications as solvents in electrocatalyst synthesis and electrocatalysis. Additionally, it offers an insightful analysis of the challenges and prospects inherent in electrocatalysis within DESs. By delving into these aspects comprehensively, this review aims to furnish a nuanced understanding of DESs, thus broadening their horizons in the realm of electrocatalysis and facilitating their expanded application.

Cascaded p-d Orbital Hybridization Interaction in Ultrathin High-Entropy Alloy Nanowires Boosts Complete Non-CO Pathway of Methanol Oxidation Reaction

Designing high efficiency platinum (Pt)-based catalysts for methanol oxidation reaction (MOR) with high "non-CO" pathway selectivity is strongly desired and remains a grand challenge. Herein, PtRuNiCoFeGaPbW HEA ultrathin nanowires (HEA-8 UNWs) are synthesized, featuring unique cascaded p-d orbital hybridization interaction by inducing dual p-block metals (Ga and Pb). In comparison with Pt/C, HEA-8 UNWs exhibit 15.0- and 4.2-times promotion of specific and mass activity for MOR. More importantly, electrochemical in situ FITR spectroscopy reveals that the production/adsorption of CO (CO*) intermediate is effectively avoided on HEA-8 UNWs, leading to the complete "non-CO" pathway for MOR. Theoretical calculations demonstrate the optimized electronic structure of HEA-8 UNWs can facilitates a lower energy barrier for the "non-CO" pathway in the MOR.

Deciphering Structure-Activity Relationship Towards CO2 Electroreduction over SnO2 by A Standard Research Paradigm

Authentic surface structures under reaction conditions determine the activity and selectivity of electrocatalysts, therefore, the knowledge of the structure-activity relationship can facilitate the design of efficient catalyst structures for specific reactivity requirements. However, understanding the relationship between a more realistic active surface and its performance is challenging due to the complicated interface microenvironment in electrocatalysis. Herein, we proposed a standard research paradigm to effectively decipher the structure-activity relationship in electrocatalysis, which is exemplified in the CO2 electroreduction over SnO2 . The proposed practice has aided in discovering authentic/resting surface states (Sn layer) of SnO2 accountable for the electrochemical CO2 reduction reaction (CO2 RR) performance under electrocatalytic conditions, which then is corroborated in the subsequent CO2 RR experiments over SnO2 with different morphologies (nanorods, nanoparticles, and nanosheets) in combination with in situ characterizations. This proposed methodology is further extended to the SnO electrocatalysts, providing helpful insights into catalytic structures. It is believed that our proposed standard research paradigm is also applicable to other electrocatalytic systems, in the meantime, decreases the discrepancy between theory and experiments, and accelerates the design of catalyst structures that achieve sustainable performance for energy conversion.

Intermetallic Nanocrystals for Fuel-Cells-Based Electrocatalysis

Electrocatalysis underpins the renewable electrochemical conversions for sustainability, which further replies on metallic nanocrystals as vital electrocatalysts. Intermetallic nanocrystals have been known to show distinct properties compared to their disordered counterparts, and been long explored for functional improvements. Tremendous progresses have been made in the past few years, with notable trend of more precise engineering down to an atomic level and the investigation transferring into more practical membrane electrode assembly (MEA), which motivates this timely review. After addressing the basic thermodynamic and kinetic fundamentals, we discuss classic and latest synthetic strategies that enable not only the formation of intermetallic phase but also the rational control of other catalysis-determinant structural parameters, such as size and morphology. We also demonstrate the emerging intermetallic nanomaterials for potentially further advancement in energy electrocatalysis. Then, we discuss the state-of-the-art characterizations and representative intermetallic electrocatalysts with emphasis on oxygen reduction reaction evaluated in a MEA setup. We summarize this review by laying out existing challenges and offering perspective on future research directions toward practicing intermetallic electrocatalysts for energy conversions.

Nanostructure engineering of Pt/Pd-based oxygen reduction reaction electrocatalysts

Increasing the atomic utilization of Pt and Pd elements is the key to the advancement and broad dissemination of fuel cells. Central to this task is the design and fabrication of highly active and stable Pt- or Pd-based electrocatalysts for the oxygen reduction reaction (ORR), which requires a comprehensive understanding of the ORR pathways and mechanism. Past endeavors have accumulated a wealth of knowledge about the Pt/Pd-based ORR electrocatalysts based on structure engineering, while a systematic review of the nanostructure engineering of Pt/Pd-based ORR electrocatalysts has been rarely reported. In this review, we provide a systematic discussion about the current status of Pt/Pd-based ORR electrocatalysts from the perspective of nanostructure engineering, and we highlight the ORR pathways, mechanisms and theories in order to understand the ORR in a more complex nanocatalyst. Particularly, the underlying structure-function relationship of Pt/Pd-based ORR electrocatalysts is specifically highlighted, which will guide the future synthesis of more efficient ORR electrocatalysts.

Sub-Monolayer SbOx on PtPb/Pt Nanoplate Boosts Direct Formic Acid Oxidation Catalysis

To promote the commercialization of direct formic acid fuel cell (DFAFC), it is vital to explore new types of direct formic acid oxidation (FAOR) catalysts with high activity and direct pathway. Here, we report the synthesis of intermetallic platinum-lead/platinum nanoplates inlaid with sub-monolayer antimony oxide surface (PtPb/Pt@sub-SbOx NPs) for efficient catalytic applications in FAOR. Impressively, they can achieve the remarkable FAOR specific and mass activities of 28.7 mA cm-2 and 7.2 A mgPt-1, which are 151 and 60 times higher than those of the state-of-the-art commercial Pt/C, respectively. Furthermore, the X-ray photoelectron spectroscopy and X-ray absorption spectroscopy results collectively reveal the optimization of the local coordination environment by the surface sub-monolayer SbOx, along with the electron transfer from Pb and Sb to Pt, driving the predominant dehydrogenation process. The sub-monolayer SbOx on the surface can effectively attenuate the CO generation, largely improving the FAOR performance of PtPb/Pt@sub-SbOx NPs. This work develops a class of high-performance Pt-based anodic catalyst for DFAFC via constructing the unique intermetallic core/sub-monolayer shell structure.