Polymerization-Induced Viscoelastic Phase Separation in Polyethersulfone-Modified Epoxy Systems

Tribological and thermal characteristics of epoxy-based composites by incorporating polyaryletherketone

Current research work focuses on the tribological and thermal properties of epoxy resin matrix composites, which were modified by polyaryletherketone (PAEK-C). The results of the infrared spectra and morphologies of fracture surfaces experiments corroborate the successful synthesis of the materials. From the tribological experiments, it can be known that when the mass fraction of PAEK-C was 10 phr., the corresponding composite exhibited the outstanding wear performances, which could be ascribed to the higher H/E ratio. Based on the results of tribological experiments, it could be obtained that the main wear mechanism is governed by combination of the plastic deformation, creation of vertical cracks in the sliding track, separation of debris, and material waves due to adhesions. In addition, the glass transition temperatures ( Tg) and heat-resistance index ( THRI) of the PAEK-C/epoxy resin higher than those of pure epoxy resin matrix, respectively. Furthermore, when the mass fraction of PAEK-C increased, the heat resistance index ( THRI) of the corresponding composite is 196.3°C, which is higher than that of neat epoxy resin (180.9°C). Also, according to the results of thermogravimetric analysis experiments, it could conclude that the activation energy of the curing process is situated in the range of 150–160 kJ mol−1 depending on the mass fraction of epoxy resins.

An overview of viscoelastic phase separation in epoxy based blends

The viscoelastic effects during reaction induced phase separation play an important role in toughening epoxy-based blends. The large difference in molecular weight/glass transition temperature between the blend components before the curing reaction results in dynamic asymmetry, causing viscoelastic effects during phase separation accompanying the curing reaction. This review will focus on the key factors responsible for viscoelastic phase separation in epoxy-based blends and hybrid nanocomposites. Time-resolved characterization techniques such as rheometry, small angle laser light scattering, optical microscopy etc., are mainly used for monitoring the viscoelastic effects during phase separation. Incorporation of nanofillers in epoxy thermoplastic blends enhances the viscoelastic phase separation due to the increase in dynamic asymmetry. Different theoretical models are identified for the determination of processing parameters such as temperature, viscosity, phase domain size, and other parameters during the viscoelastic phase separation process. The effect of viscoelastic phase separation has a very strong influence on the domain parameters of the blends and thereby on the ultimate properties and applications.

Novel Poly(Caprolactone)/Epoxy Blends by Additive Manufacturing

The aim of this work was the development of a thermoplastic/thermosetting combined system with a novel production technique. A poly(caprolactone) (PCL) structure has been designed and produced by fused filament fabrication, and impregnated with an epoxy matrix. The mechanical properties, fracture toughness, and thermal healing capacities of this blend (EP-PCL(3D)) were compared with those of a conventional melt mixed poly(caprolactone)/epoxy blend (EP-PCL). The fine dispersion of the PCL domains within the epoxy in the EP-PCL samples was responsible of a noticeable toughening effect, while in the EP-PCL(3D) structure the two phases showed an independent behavior, and fracture propagation in the epoxy was followed by the progressive yielding of the PCL domains. This peculiar behavior of EP-PCL(3D) system allowed the PCL phase to express its full potential as energy absorber under impact conditions. Optical microscope images on the fracture surfaces of the EP-PCL(3D) samples revealed that during fracture toughness tests the crack mainly propagated within the epoxy phase, while PCL contributed to energy absorption through plastic deformation. Due to the selected PCL concentration in the blends (35 vol %) and to the discrepancy between the mechanical properties of the constituents, the healing efficiency values of the two systems were rather limited.

Design Strategy for Self-Healing Epoxy Coatings

Self-healing strategies including intrinsic and extrinsic self-healing are commonly used for polymeric materials to restore their appearance and properties upon damage. Unlike intrinsic self-healing tactics where recovery is based on reversible chemical or physical bonds, extrinsic self-healing approaches rely on a secondary phase to acquire the self-healing functionality. Understanding the impacts of the secondary phase on both healing performance and matrix properties is important for rational system design. In this work, self-healing coating systems were prepared by blending a bio-based epoxy from diglycidyl ether of diphenolate esters (DGEDP) with thermoplastic polyurethane (TPU) prepolymers. Such systems exhibit polymerization induced phase separation morphology that controls coating mechanical and healing properties. Structure–property analysis indicates that the degree of phase separation is controlled by tuning the TPU prepolymer molecular weight. Increasing the TPU prepolymer molecular weight results in a highly phase separated morphology that is preferable for mechanical performances but undesirable for healing functionality. In this case, diffusion of TPU prepolymers during healing is restricted by the epoxy network rigidity and chain entanglement. Low molecular weight TPU prepolymers tend to phase mix with the epoxy matrix during curing, resulting in the formation of a flexible epoxy network that benefits TPU flow while decreasing Tg and mechanical properties. This work describes a rational strategy to develop self-healing coatings with controlled morphology to extend their functions and tailor their properties for specific applications.

Enhancing the Mechanical and Thermal Properties of Epoxy Resin via Blending with Thermoplastic Polysulfone

Efficient enhancement of the toughness of epoxy resins has been a bottleneck for expanding their suitability for advanced applications. Here, polysulfone (PSF) was adopted to toughen and modify the epoxy. The influences of PSF on the mechanical and thermal properties of the epoxy resin were systematically studied by optical microscopy, Fourier transform infrared spectrometer (FT-IR), differential scanning calorimetry (DSC), thermogravimetric analyzer (TG), dynamic mechanical thermal analyzer (DMA), mechanical tests and scanning electron microscope (SEM). The dissolution experimental results showed that PSF presents a good compatibility with the epoxy resin and could be well dissolved under controlled conditions. The introduction of PSF was found to promote the curing reaction of the epoxy resin without participating in the curing reaction and changing the curing mechanism as revealed by the FT-IR and DSC studies. The mechanical properties of PSF/epoxy resin blends showed that the fracture toughness and impact strength were significantly improved, which could be attributed to the bicontinuous phase structure of PSF/epoxy blends. Representative phase structures resulted from the reaction induced phase separation process were clearly observed in the PSF/epoxy blends during the curing process of epoxy resin, which presented dispersed particles, bicontinuous and phase inverted structures with the increase of the PSF content. Our work further confirmed that the thermal stability of the PSF/epoxy blends was slightly increased compared to that of the pure epoxy resin, mainly due to the good heat resistance of the PSF component.

Impact Resistance Enhancement by Adding Core-Shell Particle to Epoxy Resin Modified with Hyperbranched Polymer

A core-shell particle was fabricated by grafting amino-terminated hyperbranched polymer to the surface of silica nanoparticles. The influences of core-shell particle contents on the tensile and impact strength of the epoxy thermosets modified with amino-terminated hyperbranched polymer were discussed in detail. For comparison, core-shell particle was added into the epoxy/polyamide system for toughness improvement. Results from tensile and impact tests are provided. The introduction of core-shell particle into the epoxy/polyamide systems just slightly enhanced the tensile and impact strength. The incorporation of 3 wt % core-shell particle could substantially improve the tensile and impact strength of epoxy/amino-terminated hyperbranched polymer thermosets. Field emission-scanning electron microscope images of the impact fracture surfaces showed that the excellent impact resistance of epoxy/amino-terminated hyperbranched polymer/core-shell particle thermosets may be attributed to the synergistic effect of shearing deformation and crack pinning/propagation, which is induced by the good compatibility between epoxy matrix and core-shell particle in the presence of amino-terminated hyperbranched polymer.

Gender, Estrogen, and Obliterative Lesions in the Lung

Gender has been shown to impact the prevalence of several lung diseases such as cancer, asthma, chronic obstructive pulmonary disease, and pulmonary arterial hypertension (PAH). Controversy over the protective effects of estrogen on the cardiopulmonary system should be of no surprise as clinical trials of hormone replacement therapy have failed to show benefits observed in experimental models. Potential confounders to explain these inconsistent estrogenic effects include the dose, cellular context, and systemic versus local tissue levels of estrogen. Idiopathic PAH is disproportionately found to be up to 4 times more common in females than in males; however, estrogen levels cannot explain why males develop PAH sooner and have poorer survival. Since the sex steroid hormone 17β-estradiol is a mitogen, obliterative processes in the lung such as cell proliferation and migration may impact the growth of pulmonary tissue or vascular cells. We have reviewed evidence for biological differences of sex-specific lung obliterative lesions and highlighted cell context-specific effects of estrogen in the formation of vessel lumen-obliterating lesions. Based on this information, we provide a biological-based mechanism to explain the sex difference in PAH severity as well as propose a mechanism for the formation of obliterative vascular lesions by estrogens.

Fabrication of a superhydrophilic epoxy resin surface via polymerization-induced viscoelastic phase separation

A superhydrophilic epoxy resin surface was fabricated through polymerization-induced viscoelastic phase separation, which could be eliminated by chain disentanglement.

Dual effects of mesoscopic fillers on the polyethersulfone modified cyanate ester: enhanced viscoelastic effect and mechanical properties

Enlarging the filler content and decreasing the filler size contribute to enhancing both viscoelastic effect and mechanical property of polyethersulfone modified cyanate system.

Morphology control of porous epoxy resin by rod-coil block oligomer: a self-assembly-induced phase separation by diphenyl fluorene-modified silicone epoxy

Self-assembly of amphiphilic rod-coil polymers into well-ordered structures has attracted significant interest over the last decade.

Effect of Attapulgite Nanorods and Calcium Sulfate Microwhiskers on the Reaction-Induced Phase Separation of Epoxy/PES Blends

The influence of two kinds of mesoscale inorganic rod fillers, nanoscale attapulgite and micron-sized CaSO4whisker, on the reaction-induced phase separation of epoxy/aromatic amine/poly- (ether sulfone) (PES) blends has been investigated by optical microscopy (OM), scanning electron microscopy (SEM), and time resolved light scattering (TRLS). By varying the PES concentration and curing temperature, we found that the incorporation of attapulgite and CaSO4had dramatic impact on the phase separation process and the final phase morphology of blends. In blends at higher content than critical concentration, the process of phase separation was retarded by the incorporation of nanoscale fillers but accelerated by that of the micron-sized fillers, mainly due to the enhanced viscoelastic effect and the preferential wettable effect, respectively. Meanwhile both mesoscale fillers could change the cocontinuous phase structure of blends with lower PES content than critical concentration into PES-rich dispersed structure due to the surface affinity of fillers to epoxy matrix.

Complex phase separation in poly(acrylonitrile-butadiene-styrene)-modified epoxy/4,4'-diaminodiphenyl sulfone blends: generation of new micro- and nanosubstructures

The epoxy system containing diglycidyl ether of bisphenol A and 4,4'-diaminodiphenyl sulfone is modified with poly(acrylonitrile-butadiene-styrene) (ABS) to explore the effects of the ABS content on the phase morphology, mechanism of phase separation, and viscoelastic properties. The amount of ABS in the blends was 5, 10, 15, and 20 parts per hundred of epoxy resin (phr). Transmission electron microscopy (TEM) and scanning electron microscopy (SEM) were employed to investigate the final morphology of ABS-modified epoxy blends. Scanning electron microscopic studies of 15 phr ABS-modified epoxy blends reveal a bicontinuous structure in which both epoxy and ABS are continuous, with substructures of the ABS phase dispersed in the continuous epoxy phase and substructures of the epoxy phase dispersed in the continuous ABS phase. TEM micrographs of 15 phr ABS-modified epoxy blends confirm the results observed by SEM. TEM micrographs reveal the existence of nanosubstructures of ABS in 20 phr ABS-modified epoxy blends. To the best of our knowledge, to date, nanosubstructures have never been reported in any epoxy/thermoplastic blends. The influence of the concentration of the thermoplastic on the generated morphology as analyzed by SEM and TEM was explained in detail. The evolution and mechanism of phase separation was investigated in detail by optical microscopy (OM) and small-angle laser light scattering (SALLS). At concentrations lower than 10 phr the system phase separates through nucleation and growth (NG). However, at higher concentrations, 15 and 20 phr, the blends phase separate through both NG and spinodal decomposition mechanisms. On the basis of OM and SALLS, we conclude that the phenomenon of complex substructure formation in dynamic asymmetric blends is due to the combined effect of hydrodynamics and viscoelasticity. Additionally, dynamic mechanical analysis was carried out to evaluate the viscoelastic behavior of the cross-linked epoxy/ABS blends. Finally, apparent weight fractions of epoxy and ABS components in epoxy- and ABS-rich phases were evaluated from T(g) analysis.

Solid-state kinetic models: basics and mathematical fundamentals

Many solid-state kinetic models have been developed in the past century. Some models were based on mechanistic grounds while others lacked theoretical justification and some were theoretically incorrect. Models currently used in solid-state kinetic studies are classified according to their mechanistic basis as nucleation, geometrical contraction, diffusion, and reaction order. This work summarizes commonly employed models and presents their mathematical development.

Formation of fibril structures in polymerizable, rod-coil-oligomer-modified epoxy networks

This paper describes the in situ preparation of fibrils in epoxy networks in which the fibril-like structures are cured polymerizable rod-coil oligomers. The epoxy-terminated alpha,omega-modified PEO oligomers, which are ABA rod-coil-rod oligomers with a poly(ethylene oxide) coil unit and two aromatic azomethine liquid-crystalline rod units, were synthesized and then further blended with an epoxy precursor. Uniform nanoscale columnar structures were observed in the neat rod-coil oligomers as well as in the crosslinked liquid-crystalline state. During the curing of the blends, the supramolecular nanoscale columnar structures of the rod-coil oligomers are transformed into polymeric fibrils where the epoxy functional end groups have co-reacted with epoxy precursors to form a crosslinked network.