Real-time tracking of metal nucleation via local perturbation of hydration layers

Deciphering Spatially-Resolved Electrochemical Nucleation and Growth Kinetics by Correlative Multimicroscopy

The study employs a multimicroscopy approach, combining Scanning Electrochemical Cell Microscopy (SECCM) and Field Emission Scanning Electron Microscopy (FESEM), to investigate electrochemical nucleation and growth (EN&G). Cu nanoparticles (NPs) are meticulously electrodeposited on glassy carbon (GC), to perform co-located characterization, supported by analytical modeling and statistical analysis. The findings reveal clear correlations between electrochemical descriptors (i-t transients) and physical descriptors (NPs size and distribution), offering valuable insights into nucleation kinetics, influenced by varied overpotentials, surface state, and electrode's area. Analysis of the stochasticity of nucleation reveals intriguing temporal distributions, indicating an increased likelihood of nucleation with higher overpotential and larger electrode's area. Notably, the local surface state significantly influences nucleation site number and activity, leading to spatial differences in nucleation rates unaccounted for in macroscopic experiments. The updated analytical model for EN&G current transients, considering SECCM geometry, shows excellent agreement with FESEM measurements, facilitating the calculation of active sites within individual regions. These results deepen the understanding of EN&G phenomena from a new perspective, and lay the groundwork for further theoretical advancements, showcasing the great potential of current experimental methods in advancing precise electrochemical manufacturing of micro- and nanostructures.

Understanding the nanoscale phenomena of nucleation and crystal growth in electrodeposition

Electrodeposition is used at the industrial scale to make coatings, membranes, and composites. With better understanding of the nanoscale phenomena associated with the early stage of the process, electrodeposition has potential to be adopted by manufacturers of energy storage devices, advanced electrode materials, fuel cells, carbon dioxide capturing technologies, and advanced sensing electronics. The ability to conduct precise electrochemical measurements using cyclic voltammetry, chronoamperometry, and chronopotentiometry in addition to control of precursor composition and concentration makes electrocrystallization an attractive method to investigate nucleation and early-stage crystal growth. In this article, we review recent findings of nucleation and crystal growth behaviors at the nanoscale, paying close attention to those that deviate from the classical theories in various electrodeposition systems. The review affirms electrodeposition as a valuable method both for gaining new insights into nucleation and crystallization on surfaces and as a low-cost scalable technology for the manufacturing of advanced materials and devices.

Toward Precision Deposition of Conductive Charge-Transfer Complex Crystals Using Nanoelectrochemistry

The lack of understanding for precise synthesis and assembly of nano-entities remains a major challenge for nanofabrication. Electrocrystallization of a charge-transfer complex (CTC), tetrathiafulvalene bromide (TTF)Br, is studied on micro/nanoelectrodes for precision deposition of functional materials. The study reveals new insights into the entire CTC electrocrystallization process from the initial nanocluster nucleation to the final elongated crystals with hollow ends grown from the working electrode to the neighboring receiving electrode. On microelectrodes, the number of nucleation sites is reduced to one by lowering the applied overpotential or precursor concentration. Certain current-time transients exhibit significant induction periods prior to stable nucleus growth. The induction regime contains small fluctuating current spikes consistent with stochastic formation of precritical nanoclusters with lifetimes of 0.1-30 s and sizes of 20-160 nm. Electrochemical analyses further reveal rate, size distribution, and formation/dissipation dynamics of the nanoclusters. Crystal growth of (TTF)Br is further studied on triangular nanoelectrode patterns with thickness of 5-500 nm, which shows a mass-transfer-controlled process applicable for precision deposition of functional (TTF)Br crystals. This study, for the first time, establishes CTC nanoelectrochemistry as a platform technology for precise deposition of conductive crystal assemblies spanning the source and drain electrode for sensing applications.

In situ characterisation for nanoscale structure-performance studies in electrocatalysis

Recently, electrocatalytic reactions involving oxygen, nitrogen, water, and carbon dioxide have been developed to substitute conventional chemical processes, with the aim of producing clean energy, fuels and chemicals. A deepened understanding of catalyst structures, active sites and reaction mechanisms plays a critical role in improving the performance of these reactions. To this end, in situ/operando characterisations can be used to visualise the dynamic evolution of nanoscale materials and reaction intermediates under electrolysis conditions, thus enhancing our understanding of heterogeneous electrocatalytic reactions. In this review, we summarise the state-of-the-art in situ characterisation techniques used in electrocatalysis. We categorise them into three sections based on different working principles: microscopy, spectroscopy, and other characterisation techniques. The capacities and limits of the in situ characterisation techniques are discussed in each section to highlight the present-day horizons and guide further advances in the field, primarily aiming at the users of these techniques. Finally, we look at challenges and possible strategies for further development of in situ techniques.

Electrode Surface Coverage with Deposit Generated Under Conditions of Electrochemical Nucleation and Growth. A Mathematical Analysis

The theory of the diffusion limited electrochemical nucleation and growth of a deposit consisting of isolated 3D hemispherical nuclei has been re-analysed. The analysis focuses on a widely discussed model which assumes formation of “diffusion zones” around the growing nuclei. It has been proposed in the literature that the deposit-free fraction of the surface area of the substrate can be directly calculated from the substrate coverage with the “diffusion zones”. The aim of this work is to analyse whether such an approach can be applied for the growth of isolated 3D hemispherical nuclei. This is accomplished by evaluation of equations which describe nuclei radii at various stages of the deposition process. The formulae allow determining the substrate surface coverage with the growing deposit. This, in turn, allows simulating and analysing faradaic currents due to other than the electrodeposition reactions which take place at the deposit-free fraction of the substrate surface. Both instantaneous and progressive modes of the nucleation are discussed and the influence of the nucleation type on the faradaic currents is outlined. A comparison with other approaches reported in the literature indicates that the deposit-free fraction of the substrate surface may not always be determined by means of recalculation of the substrate coverage with the “diffusion zones”.

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Influence of Bath Hydrodynamics on the Micromechanical Properties of Electrodeposited Nickel-Cobalt Alloys

The influence of bath hydrodynamics on the resultant micromechanical properties of electrodeposited nickel-cobalt alloy system is investigated. The bath hydrodynamics realized by magnetic stirring is simulated using COMSOL Multiphysics and a region of minimum variation in velocity within the electrolytic cell is determined and validated experimentally. Nickel-cobalt alloy and nickel coating samples are deposited galvanostatically (50 mA/cm2) with varying bath velocity (0 to 42 cm/s). The surface morphology of samples gradually changed from granular (fractal dimension 2.97) to more planar (fractal dimension 2.15) growth type, and the according average roughness decreased from 207.5 nm to 11 nm on increasing the electrolyte velocity from 0 to 42 cm/s for nickel-cobalt alloys; a similar trend was also found in the case of nickel coatings. The calculated grain size from the X-ray diffractograms decreased from 31 nm to 12 nm and from 69 nm to 26 nm as function of increasing velocity (up to 42 cm/s) for nickel-cobalt and nickel coatings, respectively. Consecutively, the measured Vickers microhardness values increased by 76% (i.e., from 393 HV0.01 to 692 HV0.01) and by 49% (i.e., from 255 HV0.01 to 381 HV0.01) for nickel-cobalt and nickel coatings, respectively, which fits well with the Hall-Petch relation.

Investigation of copper nanoscale electro-crystallization under directed and non-directed electrodeposition from dilute electrolytes

In situ and ex situ atomic force microscopy was used to investigate crystal growth in copper electro-crystallization localized and directed by a moving nanoelectrode in close proximity to a gold substrate in a highly dilute electrolyte.

Revealing the sub-50 ms electrochemical conversion of silver halide nanocolloids by stochastic electrochemistry and optical microscopy

Silver based ionic crystal nanoparticles (NPs) are interesting nanomaterials for energy storage and conversion, e.g. their colloidal solutions could be used as a reversible redox nanofluid in semi-solid redox flow cells. In this context, the reductive transformation of Brownian silver halide, AgX, NPs into silver NPs is probed by single NP electrochemistry, complemented by operando high resolution monitoring. However, their light sensitivity and poor conductivity make the operando monitoring of their chemical activity challenging. The electrochemical collisions of single AgX NPs onto a negatively biased electrode evidence a full conversion through multiple reduction steps within 3-10 ms. This is further corroborated by simulation of the conversion process and operando through a high resolution optical microscopy technique (Backside Absorbing Layer Microscopy, BALM). Both techniques are interesting strategies to infer at the single NP level the intrinsic charge capacity and charging rate of redox active Brownian nanomaterials, demonstrating the interest of the fast and reversible AgX/Ag system as a redox nanofluid.

Coupled Electron- and Phase-Transfer Reactions at a Three-Phase Interface

Coupled electron- and phase-transfer reactions are fundamentally important in electrochemical energy conversion and storage, e.g., intercalation of Li⁺ in batteries and electrochemistry at the three-phase boundary in fuel cells. The mechanism, energetics, and kinetics of these complex reactions play an important role in device performance. Herein, we describe experimental methodology to quantitatively investigate coupled electron- and phase-transfer reactions at an individual, geometrically well-defined, three-phase interface. Specifically, a Pt-Ir wire electrode is placed across a H₂O/1,2-dichloroethane (DCE) interface, creating a Pt-Ir/H₂O/DCE boundary that is defined mathematically by a line around the surface of the wire. We investigated the oxidation of ferrocene (Fc), initially present in DCE (but essentially insoluble in water), at the three-phase boundary, and the transfer of its charged reaction product ferrocenium (Fc⁺) across the interface into the aqueous phase. In cyclic voltammetry, a reversible wave at E_1/2 ∼ 0.58 V is observed for Fc oxidation in DCE on the first scan. The Fc⁺ produced near the H₂O/DCE interface transfers into the aqueous phase. On the second and subsequent cycles, a second reversible wave at more negative potentials, E_1/2 ∼ 0.33 V, is observed, corresponding to the reduction of Fc⁺ (and reoxidation back to Fc) in the aqueous phase. Finite-element simulations quantitatively capture the voltammetric response of coupled electron and phase transfer at the three-phase interface and indicate that the electrochemical response observed in the aqueous phase occurs within ∼200 μm of the Pt-Ir/H₂O/DCE boundary. Finally, we demonstrate that the rate of transfer of Fc⁺ is strongly dependent on the concentration of supporting electrolyte, reaching a maximum at an intermediate electrolyte concentration, suggesting a critical role of the electric field distribution in determining the reaction rates at the three-phase interface.

Directed nanoscale metal deposition by the local perturbation of charge screening at the solid-liquid interface

Understanding and directing electrochemical reactions below the micrometer scale is a long-standing challenge in electrochemistry. Confining reactions to nanoscale areas paradoxically requires both isolation from and communication with the bulk electrolyte in terms of electrochemical potential and access of ions, respectively. Here, we demonstrate the directed electrochemical deposition of copper nanostructures by using an oscillating nanoelectrode operated with an atomic force microscope (AFM). Strikingly, the writing is only possible in highly dilute electrolytes and for a particular combination of AFM and electrochemical parameters. We propose a mechanism based on cyclic charging and discharging of the electrical double layer (EDL). The extended screening length and slower charge dynamics in dilute electrolytes allow the nanoelectrode to operate inside, and disturb, the EDL even for large oscillation amplitudes (∼100 nm). Our unique approach can not only be used for controlled additive nano-fabrication but also provides insights into ion behavior and EDL dynamics at the solid-liquid interface.

Measuring the activation energy barrier for the nucleation of single nanosized vapor bubbles

Heterogeneous bubble nucleation is one of the most fundamental interfacial processes that has received broad interest from diverse fields of physics and chemistry. While most studies focused on large microbubbles, here we employed a surface plasmon resonance microscopy to measure the nucleation rate constant and activation energy barrier of single nanosized embryo vapor bubbles upon heating a flat gold film with a focused laser beam. Image analysis allowed for simultaneously determining the local temperature and local nucleation rate constant from the same batch of optical images. By analyzing the dependence of nucleation rate constant on temperature, we were able to calculate the local activation energy barrier within a submicrometer spot. Scanning the substrate further led to a nucleation rate map with a spatial resolution of 100 nm, which revealed no correlation with the local roughness. These results indicate that facet structure and surface chemistry, rather than geometrical roughness, regulated the activation energy barrier for heterogeneous nucleation of embryo nanobubbles.

Tracking Metal Electrodeposition Dynamics from Nucleation and Growth of a Single Atom to a Crystalline Nanoparticle

In electrodeposition the key challenge is to obtain better control over nanostructure morphology. Currently, a lack of understanding exists concerning the initial stages of nucleation and growth, which ultimately impact the physicochemical properties of the resulting entities. Using identical location scanning transmission electron microscopy (STEM), with boron-doped diamond (BDD) serving as both an electron-transparent TEM substrate and electrode, we follow this process, from the formation of an individual metal atom through to a crystalline metal nanoparticle, under potential pulsed conditions. In doing so, we reveal the importance of electrochemically driven atom transport, atom cluster formation, cluster progression to a nanoparticle, and the mechanism by which neighboring particles interact during growth. Such information will help formulate improved nucleation and growth models and promote wider uptake of electrodeposited structures in a wide range of societally important applications. This type of measurement is possible in the TEM because the BDD possesses inherent stability, has an extremely high thermal conductivity, is electron beam transparent, is free from contamination, and is robust enough for multiple deposition and imaging cycles. Moreover, the platform can be operated under conditions such that we have confidence that the dynamic atom events we image are truly due to electrochemically driven deposition and no other factors, such as electron-beam-induced movement.

Numerical insights into the early stages of nanoscale electrodeposition: nanocluster surface diffusion and aggregative growth

Fundamental understanding of the early stages of electrodeposition at the nanoscale is key to address the challenges in a wide range of applications. Despite having been studied for decades, a comprehensive understanding of the whole process is still out of reach. In this work, we introduce a novel modelling approach that couples a finite element method (FEM) with a random walk algorithm, to study the early stages of nanocluster formation, aggregation and growth, during electrochemical deposition. This approach takes into account not only electrochemical kinetics and transport of active species, but also the surface diffusion and aggregation of adatoms and small nanoclusters. The simulation results reveal that the relative surface mobility of the nanoclusters compared to that of the adatoms plays a crucial role in the early growth stages. The number of clusters, their size and their size dispersion are influenced more significantly by nanocluster mobility than by the applied overpotential itself. Increasing the overpotential results in shorter induction times and leads to aggregation prevalence at shorter times. A higher mobility results in longer induction times, a delayed transition from nucleation to aggregation prevalence, and as a consequence, a larger surface coverage of smaller clusters with a smaller size dispersion. As a consequence, it is shown that a classical first-order nucleation kinetics equation cannot describe the evolution of the number of clusters with time, N(t), in potentiostatic electrodeposition. Instead, a more accurate representation of N(t) is provided. We show that an evaluation of N(t), which neglects the effect of nanocluster mobility and aggregation, can induce errors of several orders of magnitude in the determination of nucleation rate constants. These findings are extremely important towards evaluating the elementary electrodeposition processes, considering not only adatoms, but also nanoclusters as building blocks.