Effect of Material Anisotropy on the Mechanical Response of Automotive Steel under High Strain Rates

A constitutive model for automobile steel with high elongation needs to be established to predict the dynamic deformation behavior under hydroforming applications. In order to clarify the confusing discrepancy in the essential parameters of the classical Cowper-Symonds (C-S) model, a series of automobile structural steels have been employed to investigate the strain rate response by conducting tensile dynamic deformation. Metallographic microscopy and orientation distribution functions were used to characterize the microstructure and texture components of the steels. The microstructure observation discloses that the matrix of all steels is mainly of ferrite and the texture constituent provides a framework for steel to withstand external deformation. The C-S model can be applied to simulate the dynamic deformation with satisfied expectations. It is concluded that the essential parameters D and p in the model show a specific relationship with the steel grade, and the parameter D is proportional to the steel grade and related to material anisotropy, while the parameter p is inversely proportional to the steel grade and has close links with the grain boundary characteristics.

Influence of Bath Hydrodynamics on the Micromechanical Properties of Electrodeposited Nickel-Cobalt Alloys

The influence of bath hydrodynamics on the resultant micromechanical properties of electrodeposited nickel-cobalt alloy system is investigated. The bath hydrodynamics realized by magnetic stirring is simulated using COMSOL Multiphysics and a region of minimum variation in velocity within the electrolytic cell is determined and validated experimentally. Nickel-cobalt alloy and nickel coating samples are deposited galvanostatically (50 mA/cm²) with varying bath velocity (0 to 42 cm/s). The surface morphology of samples gradually changed from granular (fractal dimension 2.97) to more planar (fractal dimension 2.15) growth type, and the according average roughness decreased from 207.5 nm to 11 nm on increasing the electrolyte velocity from 0 to 42 cm/s for nickel-cobalt alloys; a similar trend was also found in the case of nickel coatings. The calculated grain size from the X-ray diffractograms decreased from 31 nm to 12 nm and from 69 nm to 26 nm as function of increasing velocity (up to 42 cm/s) for nickel-cobalt and nickel coatings, respectively. Consecutively, the measured Vickers microhardness values increased by 43% (i.e., from 393 HV0.01 to 692 HV0.01) and by 33% (i.e., from 255 HV0.01 to 381 HV0.01) for nickel-cobalt and nickel coatings, respectively, which fits well with the Hall–Petch relation.

Grain Size-Related Strengthening and Softening of a Precompressed and Heat-Treated Mg-Zn-Ca Alloy

The impact of precompression, thermal treatment and its combination on the deformation behaviour of an extruded Mg–Zn–Ca (ZX10) alloy was studied with respect to a varied average grain size. The Hall–Petch plot was used to highlight the impact in a wide grain size interval. The initial texture of the wrought alloy was characterized by X-ray diffraction. Moreover, the evolution of microstructure and texture was provided by the electron backscatter diffraction (EBSD) technique. The obtained results indicate the strong contribution of deformation-thermal treatment on the resulting deformation behaviour. Particularly, after precompression and heat treatment, higher strengthening effect was observed in the reversed tensile loaded compared to compressed samples without any change in the Hall–Petch slope throughout the grain size interval. Unlike this strengthening effect, a reversed tension–compression yield asymmetry with higher strength values in compression has been obtained.

A Study on the Hall-Petch Relationship and Grain Growth Kinetics in FCC-Structured High/Medium Entropy Alloys

The recrystallization behavior, grain growth kinetics, and corresponding hardness variation of homogenized and 80% cold-rolled FeCoNiCrPd, FeCoNiCrMn, and their quaternary/ternary FCC-structured high/medium entropy alloys (H/MEAs) annealed under different conditions were investigated. Experimental results indicate that the grain size and hardness of these H/MEAs follow the Hall–Petch equation, with the Hall–Petch coefficient K_H value being mainly dominated by the alloy’s stacking fault energy and shear modulus. The FeCoNiCrPd alloy exhibits the highest hardness of the H/MEAs at the same grain size due to the largest Young’s modulus difference between Cr and Pd. The grain growth exponent n, kinetic constant k, and activation energy for grain growth Q_G of all H/MEAs are calculated. The k can be expressed by the Arrhenius equation with Q_G, which is attributed to the diffusion rate. The results demonstrate that the Q_G values of these H/MEAs are much higher than those of conventional alloys; most notable is FeCoNiCrPd HEA, which has an unusually lattice distortion effect that hinders grain growth.

Modeling the dependence of strength on grain sizes in nanocrystalline materials

A model was developed to describe the grain size dependence of hardness (or strength) in nanocrystalline materials by combining the Hall-Petch relationship for larger grains with a coherent polycrystal model for nanoscale grains and introducing a log-normal distribution of grain sizes. The transition from the Hall-Petch relationship to the coherent polycrystal mechanism was shown to be a gradual process. The hardness in the nanoscale regime was observed to increase with decreasing grain boundary affected zone (or effective grain boundary thickness, Δ) in the form of Δ-1/2. The critical grain size increased linearly with increasing Δ. The variation of the calculated hardness value with the grain size was observed to be in agreement with the experimental data reported in the literature.