Ultra-thin self-healing vitrimer coatings for durable hydrophobicity

Preparation and characterization of chitosan film modified with polydimethylsiloxane capped by mono-terminal epoxy groups

The development of degradable food packaging materials with hydrophobic and oleophobic properties is a key to focus in reducing plastic waste. Chitosan is gaining interest for its versatility and easy modification, but its application is limited by the poor hydrophobicity and oleophobicity. Using polymers to modify chitosan films has been shown as a promising approach to solve this issue. In this study, the modified films (CS/xmono-PDMS-E, where x = 0.25, 0.5, 1, 2, and 3 %) were prepared by utilizing mono-terminal epoxy-terminated polysiloxane (mono-PDMS) and chitosan (CS) through chemical grafting. The qualities of these films were characterized. CS/xmono-PDMS-E films were demonstrated to have enhanced hydrophobicity, oleophobicity, moisture resistance, and thermal stability in comparison to CS films. Furthermore, because SiOSi has a greater bonding energy in the PDMS chain segment, the CS/xmono-PDMS-E films showed superior UV shielding. The resistance to weathering of CS/xmono-PDMS-E films was also greatly enhanced by the low surface energy of PDMS, which moved to the surface during drying. By combining experimental design with result characterization, this work provides a new strategy for bio-based packaging materials featuring with green double sparse coatings, showing great potential for low-carbon recycling applications.

Enhancing Liquid-Vapor Phase-Change Heat Transfer with Micro/Nano-Structured Surfaces

Liquid-vapor phase-change heat transfer plays an important role in many industrial systems, ranging from power generation and air conditioning to water desalination, food processing, and thermal management of electronics and data centers. Recent advances in micro/nanofabrication have enabled desirable manipulation of multiscale dynamics governing droplet/bubble motion and capillary liquid flows for highly efficient phase-change heat transfer. However, there lacks a comprehensive review on the design and fabrication of micro/nanostructured surfaces with controlled morphology and wettability, to enhance the diverse phase-change heat transfer processes. Here, we review the advances in micro/nanostructuring for phase-change heat transfer applications. While traditional mechanical machining and sintering have commonly been used to manufacture structures down to sub-millimeter or micron scales, advanced micro/nanostructure fabrication methods such as laser texturing, oxidation, lithography-based etching, and spray coating are being utilized to manufacture surfaces with hierarchical structures or heterogeneous wettability. Droplets, bubbles, and liquid films generally experience a multiscale life cycle from nanometer scale to millimeter scale in the phase-change processes, including condensation, pool boiling, capillary-driven evaporation, and liquid film boiling. Micro/nanostructured surfaces need to be designed to coordinate different requirements of the surface wettability and morphology for the multiscale dynamics of droplets, bubbles, and films including increased nucleation, facilitated growth, accelerated transport, and departure. For active phase-change processes with pump-driven flow, including flow condensation, flow boiling, jet impingement boiling, and spray cooling, the enhancement strategies using functionalized micro/nanostructures focus on sustaining thin liquid films, strengthening thin film evaporation, promoting nucleate boiling, and regulating bubble departure within the convective liquid film. We conclude this review by a short discussion on the practical aspects of micro/nanoenabled phase-change heat transfer including reliability and scalability.

Smart Polydimethylsiloxane Materials: Versatility for Electrical and Electronic Devices Applications

Bio-inspired autonomous smart polydimethylsiloxane (PDMS) and its composite materials hold immense promise for a wide range of applications in electrical and electronic devices. These materials mimic natural protective mechanisms with self-healing, self-reporting, and self-cleaning properties, enabling innovative and efficient device design. Smart PDMS materials autonomously activate repair mechanisms in response to mechanical or electrical damage, achieving rapid structural and functional recovery and preventing failure due to the accumulation of minor damage. These materials can intuitively report their status through striking color changes, fluorescence, or luminescence when exposed to external stimuli, providing efficient and practical visual feedback for device health monitoring and fault warning. They also have the capacity to effectively eliminate contaminants and ice deposits from their surfaces, thereby ensuring stable device operation. This review aims to introduce the current research progress in self-healing, self-cleaning, and self-reporting PDMS materials. The review systematically discusses the principles, methodological innovations, mechanistic analysis, and applications of these materials, highlighting their significant potential for applications in the field of electrical and electronic devices. Moreover, the review provides an in-depth analysis of the key challenges facing current research and offers insights into future research directions and strategies.

Waterborne Recoatable Transparent Superhydrophobic Coatings with Excellent Self-Cleaning and Anti-Dust Performance

Superhydrophobic surfaces have attracted tremendous attention due to their intriguing lotus-leaf-like water-repelling phenomenon and wide applications, however, most superhydrophobic coatings are prepared with environmentally unfriendly organic solvents and suffer from poor mechanical strength. To solve these issues, waterborne recoatable superhydrophobic (WRSH) coatings are developed based on a novel self-synthesized water-soluble fluorinated acrylic polymer and hydrophobic modified silica nanoparticles. The trade-off between waterborne and superhydrophobicity is well mediated by protonation and deprotonation of the fluorinated acrylic polymer. When the coating is damaged, it can be easily repaired and recoated using WRSH coatings without the need to remove the damaged superhydrophobic layer, providing a sustainable and environmentally friendly solution for maintaining a superhydrophobic surface. The coating exhibits good mechanical properties with the WRSH coating maintaining mechanical stability even after abrasion with 2000 mesh sandpaper for 20 m or impact from 100 g of sand. Additionally, the visible light transmittance of WRSH coating glass reaches as high as ≈94.0%, which is superior to the bare glass of ≈91.7%. Moreover, the WRSH coatings exhibit excellent self-cleaning performance and anti-dust performance when applied on solar panels.

Patternable, high-precision, controllable wettability copper layers for 3D resin-based weather-resistant electronics and 3D liquid manipulation

The realization of 3D patterned metal layers with manipulable surface wettability has significant potential, especially in integrating microelectronics with weather resistance and multifunctional liquid manipulation. However, developing a facile and efficient method to bring it to fruition remains a great challenge. In this work, we proposed a novel 3D selective metallization strategy that combines stereolithography 3D printing with laser-induced selective metallization (LISM). Utilizing 355 nm UV or 1064 nm lasers, this strategy can prepare 3D conductive copper patterns (or circuits) with controlled wettability on various 3D-printed resin parts. The copper layer surface prepared via LISM formed microstructures similar to the papillae on the surface of a lotus leaf, and it spontaneously exhibited superhydrophobicity (156.6°) after aging in the air at room temperature. Superhydrophobic 3D circuits with self-cleaning, corrosion-resistant, and anti-condensation performance were successfully fabricated. By further treating the copper layer with a 355 nm UV laser, we realized the transformation of the superhydrophobic copper layer to a superhydrophilic state, enabling us to prepare high-precision superhydrophilic patterns or channels. A 3D self-driven flow channel was fabricated to successfully realize 3D liquid manipulation and small-scale chemical experiments.

Dynamic omniphobic surfaces enable the stable dropwise condensation of completely wetting refrigerants

Condensation is a vital process integral to numerous industrial applications. Enhancing condensation efficiency through dropwise condensation on hydrophobic surfaces is well-documented. However, no surfaces have been able to repel liquids with extremely low surface tension, such as fluorinated solvents, during condensation, as they nucleate and completely wet even the most hydrophobic interfaces. Here, we introduce a surface functionalization methodology that enables dropwise condensation of fluorinated refrigerants. This approach, compatible with various substrates, combines low contact angle hysteresis Parylene-C with low surface energy silane (P-HFDS) using a highly scalable atmospheric vapor phase deposition technique. Our experimental results demonstrate that the omniphobic P-HFDS coating facilitates dropwise condensation of both natural refrigerants (water, ethanol, hexane, pentane) and synthetic low-global-warming-potential refrigerants (HCFO R1233zd(E) and HFO R1336mzz(Z)) with surface tension as low as 14.6 mN m-1 at 25°C. The P-HFDS coating improves condensation heat transfer coefficients by 274%, 347%, 636%, and 688% for ethanol, hexane, pentane, and R1233zd(E), respectively, compared to filmwise condensation on uncoated metal surfaces. Additionally, the coating demonstrates long-term durability, sustaining steady dropwise condensation for 170 days without apparent degradation. This work pioneers stable dropwise condensation of multiple refrigerants on a structure-less surface, offering a durable, substrate-independent, and scalable solution for low surface energy coatings.

Reprocessable, Self-Healing, and Creep-Resistant Covalent Adaptable Network Made from Chain-Growth Monomers with Dynamic Covalent Thionourethane and Disulfide Cross-Links

We synthesized covalent adaptable networks (CANs) made from chain-growth comonomers using nonisocyanate thiourethane chemistry. We derivatized glycidyl methacrylate with cyclic dithiocarbonate (GMA-DTC), did a free-radical polymerization of n-hexyl methacrylate with GMA-DTC to obtain a statistical copolymer with 8 mol % GMA-DTC, and cross-linked it with difunctional amine. The dynamic covalent thionourethane and disulfide bonds lead to CAN reprocessability with full recovery of the cross-link density; the temperature dependence of the rubbery plateau modulus indicates that associative character dominates the dynamic response. The CAN exhibits complete self-healing at 110 °C with tensile property recovery and excellent creep resistance at 90-100 °C. Stress relaxation at 140-170 °C reveals an activation energy of 105 ± 6 kJ/mol, equal to the activation energy (Ea) of the CAN poly(n-hexyl methacrylate) backbone α-relaxation. We hypothesize that CANs with exclusively or predominantly associative dynamics have their stress-relaxation Ea defined by the α-relaxation Ea. This hypothesis is supported by stress relaxation studies on a similar poly(n-lauryl methacrylate)-based CAN.

Functional Upcycling of Polyurethane Thermosets into Value-Added Thermoplastics via Small-Molecule Carbamate-Assisted Decross-Linking Extrusion

The cross-linked structures of most commodity polyurethanes (PUs) hinder their recycling by common mechanical/chemical approaches. Catalyzed dynamic carbamate exchange emerges as a promising PU recycling strategy, which converts traditional static PU thermosets into reprocessable covalent adaptable networks (CANs). However, this approach has been limited to thermoset-to-thermoset reprocessing of PU CANs, accompanied by their well-preserved network structures and extremely high viscosities, which pose challenges to processing and certain applications. This study reports a catalytic decross-linking extrusion process aided by small-molecule carbamates, which can upcycle PU thermosets into easily processable and functional PU thermoplastics in a solvent-free and high-throughput manner. Key to this process is the employment of small-molecule carbamates as decross-linkers to simultaneously deconstruct cross-linked PUs and functionalize the decross-linked PU chains, through catalyzed carbamate exchange reactions in a twin-screw extruder. This strategy applies to both aromatic and aliphatic cross-linked PU films and foams, and the amount of small-molecule carbamates required to decross-link PU networks is determined through thermal, chemical, and structural analyses of the resulting extrudates. This approach is generalizable to small-molecule carbamates with various steric/electronic structures and chemical functionalities including methacrylate, anthracene, and stilbene groups. The chain-end functionalization is confirmed by analyzing the purified decross-linked extrudates after dialysis. This thermoset-to-thermoplastic extrusion process represents a powerful approach for upcycling postconsumer PU thermosets into a library of thermoplastic PUs with controlled molecular weights and chain-end functionalities for diverse applications, including adhesives, photoresins, and stimuli-responsive materials, as demonstrated herein. In the future, this strategy could be extended to upcycle many other step-growth networks capable of undergoing catalytic bond exchange reactions, such as cross-linked polyureas and polyesters, contributing to plastic waste management in general.

Fundamental Limits of the Spatial Control of Heterogeneous Nucleation on Biphilic Surfaces

Condensation of water vapor on nonwetting surfaces, termed dropwise condensation, leads to rapid droplet removal and significantly improves heat transfer compared to wetting surfaces. However, the spatial distribution of heterogeneous nucleation sites during dropwise condensation is random. Furthermore, the low surface energy of the nonwetting substrate reduces the nucleation rate as predicted by classical nucleation theory. To achieve higher nucleation rates, biphilic surfaces having low nucleation energy barriers that rely on spatial heterogeneity of surface chemistry have been developed. Here, we use a robust method to create biphilic surfaces on flat and micropillar samples having various dimensions (pillar lengths: 10-15 μm, pillar heights: 0-15 μm) by utilizing lift-off microfabrication. Our fabrication approach leads to hydrophilic pillar tops and hydrophobic pillar sides and surrounding basal areas. To study water vapor condensation on the biphilic surfaces, we utilized optical microscopy in a controlled temperature and humidity environment. Interestingly, our studies show that while the majority of nucleation (≈100%) occurred only on the hydrophilic areas (pillar tops) for small pillar center-to-center spacing (pitch), the spatial control of heterogeneous nucleation broke down when the pitch increased. For larger pitches, we observed the nucleation of water droplets on the hydrophobic base in conjunction with hydrophilic pillar tops. Using theoretical models of vapor diffusion coupled with heat transfer and three-dimensional (3D) numerical simulations, we show that nucleation initiation on hydrophilic pillar tops leads to the formation of dry zones, preventing nucleation on hydrophobic regions. However, with increasing pitch, part of the hydrophobic region no longer feels the presence of the vapor depletion zone, resulting in subsequent nucleation at defect sites on the hydrophobic regions at the base. Our study offers insights into the fundamental limitations of biphilic condensation and offers avenues for their further improvement for applications such as boiling, icing, evaporation, and condensation.

Scaling Laws for the Influence of Gravity and Its Gradient on Dropwise Condensation: A Simulation Study

Gravity is essential for the shedding of condensed droplets on hydrophobic surfaces, whose influences on condensation parameters under unconventional gravity conditions remain unclear and are hard to probe through experiments. A simulation framework is designed here to investigate such phase-change processes. We find clear scaling laws between heat flux Q, residual volume V, gravitational acceleration g, and nucleation density N0 with Q ∼ g1/6N01/3 and V ∼ g-1/2N00. We also identify a critical gravitational acceleration determined by nucleation density, above which a counterintuitive trend emerges: the heat flux decreases with increasing gravitational acceleration. This deviation is attributed to the sharp decrease in heat flux contributed by droplets larger than the effective radius. In addition, for zero-gravity scenarios, a centrifugal strategy is proposed to simulate Earth's gravity by introducing artificial gravity with a spatial gradient. We reveal that the gradients have a significant influence on the residual volume but a minor one on the heat flux. The conclusions are informative for the estimation and design of condensation heat transfer systems for future space applications.

Biomimetic Non-ergodic Aging by Dynamic-to-covalent Transitions in Physical Hydrogels

Hydrogels are soft materials engineered to suit a multitude of applications that exploit their tunable mechanochemical properties. Dynamic hydrogels employing noncovalent, physically cross-linked networks dominated by either enthalpic or entropic interactions enable unique rheological and stimuli-responsive characteristics. In contrast to enthalpy-driven interactions that soften with increasing temperature, entropic interactions result in largely temperature-independent mechanical properties. By engineering interfacial polymer-particle interactions, we can induce a dynamic-to-covalent transition in entropic hydrogels that leads to biomimetic non-ergodic aging in the microstructure without altering the network mesh size. This transition is tuned by varying temperature and formulation conditions such as pH, which allows for multivalent tunability in properties. These hydrogels can thus be designed to exhibit either temperature-independent metastable dynamic cross-linking or time-dependent stiffening based on formulation and storage conditions, all while maintaining structural features critical for controlling mass transport, akin to many biological tissues. Such robust materials with versatile and adaptable properties can be utilized in applications such as wildfire suppression, surgical adhesives, and depot-forming injectable drug delivery systems.

Fast-Crosslinking Enabled Self-Roughed Polydimethylsiloxane Transparent Superhydrophobic Coating and Its Application in Anti-Liquid-Interference Electrothermal Device

Polydimethylsiloxane (PDMS)-based transparent and superhydrophobic coatings have important applications, such as anti-icing, corrosion resistance, self-cleaning, etc. However, their applications are limited by the inevitable introduction of nanoparticles/high-temperature/segmented PDMS to facilitate a raspy surface. In this study, a self-roughed, neat PDMS superhydrophobic coating with high transparency is developed via a one-step spray-coating technique. PDMS suspensions with various droplet sizes are synthesized and used as building blocks for raspy surface formation by controlled curing on the warm substrate. The optimal coating exhibits a large water contact angle of 155.4° and transparency (T550 = 82.3%). Meanwhile, the employed spray-coating technique is applicable to modify a plethora of substrates. For proof-of-concept demonstrations, the use of the PDMS hydrophobic coating for anti-liquid-interference electrothermal devices and further transparent observation window for long-term operation in a sub-zero environment is shown successful. The proposed facile synthesis method of hydrophobic PDMS coating is expected to have great potential for a broad range of applications in the large-scale fabrication of fluorine-free, eco-friendly superhydrophobic surfaces.

Advances in Materials with Self-Healing Properties: A Brief Review

The development of materials with self-healing capabilities has garnered considerable attention due to their potential to enhance the durability and longevity of various engineering and structural applications. In this review, we provide an overview of recent advances in materials with self-healing properties, encompassing polymers, ceramics, metals, and composites. We outline future research directions and potential applications of self-healing materials (SHMs) in diverse fields. This review aims to provide insights into the current state-of-the-art in SHM research and guide future efforts towards the development of innovative and sustainable materials with enhanced self-repair capabilities. Each material type showcases unique self-repair mechanisms tailored to address specific challenges. Furthermore, this review investigates crack healing processes, shedding light on the latest developments in this critical aspect of self-healing materials. Through an extensive exploration of these topics, this review aims to provide a comprehensive understanding of the current landscape and future directions in self-healing materials research.

Underwater Bionic Self-Healing Superhydrophobic Coating with the Synergetic Effect Of Hydrogen Bonds and Self-Formed Bubbles

The self-healing ability of superhydrophobic surfaces in air has attracted tremendous additions in recent years. Once the superhydrophobic surface is damaged underwater, water seeps into gaps among micro/nano structures. The air film diffuses into water and eventually disappears during immersion without actively replenishing the gas, which results in the impossible of self-healing. Here, an underwater self-healing superhydrophobic coating with the synergetic effect of hydrogen bonds and self-formed bubbles via the spraying method is fabricated. The movement of hydrogen bonds of the prepared polyurethane enables microstructures to reconstruct at room temperature and self-formed bubbles of effervescent materials underwater actively replenish gas before microstructures completely self-healing, achieving the self-healing property of the superhydrophobic coating. Moreover, the hydrophilic effervescent material is sprayed along with unmodified micron-scaled particles because modified nano-scale particles are key factors for the realization of superhydrophobic coating. An underwater stable superhydrophobic surface with pressure resistance (4.9 kPa) is demonstrated. This superhydrophobic coating also shows excellent drag reduction, anti-icing, and anti-corrosion properties. This facile and scalable method offers a new route that an underwater self-healing superhydrophobic coating executes the gas film recovery.

Self-Healing Transparent Poly(dimethyl)siloxane with Tunable Mechanical Properties: Toward Enhanced Aging Materials for Space Applications

When exposed to the geostationary orbit, polymeric materials tend to degrade on their surface due to the appearance of cracks. Implementing the self-healing concept in polymers going to space is a new approach to enhancing the lifespan of materials that cannot be replaced once launched. In this study, the elaboration of autonomous self-healing transparent poly(dimethylsiloxane) (PDMS) materials resistant to proton particles is presented. The PDMS materials are functionalized with various compositions of urea and imine moieties, forming dynamic covalent and/or supramolecular networks. The hydrogen bonds induced by the urea ensure the formation of a supramolecular network, while the dynamic covalent imine bonds are capable of undergoing exchange reactions. Materials with a broad range of mechanical properties were obtained depending on the composition and structure of the PDMS networks. As coating applications in a spatial environment were mainly targeted, the surface properties of the polymer are essential. Thus, percentages of scratch recovery were determined by AFM. From these data, self-healing kinetics were extracted and rationalized based on the polymer structures. The obtained data were in good agreement with the relaxation times determined by rheology in stress relaxation experiments. Moreover, the accelerated aging of materials under proton irradiation, simulating a major part of the geostationary environment, revealed a strong limitation or disappearance of cracks while keeping the transparency of the PDMS. These promising results open routes to prepare new flexible autonomous polymeric materials for space applications.

Droplet Manipulation on Bioinspired Slippery Surfaces: From Design Principle to Biomedical Applications

Droplet manipulation with high efficiency, high flexibility, and programmability, is essential for various applications in biomedical sciences and engineering. Bioinspired liquid-infused slippery surfaces (LIS), with exceptional interfacial properties, have led to expanding research for droplet manipulation. In this review, an overview of actuation principles is presented to illustrate how materials or systems can be designed for droplet manipulation on LIS. Recent progress on new manipulation methods on LIS is also summarized and their prospective applications in anti-biofouling and pathogen control, biosensing, and the development of digital microfluidics are presented. Finally, an outlook is made on the key challenges and opportunities for droplet manipulation on LIS.

Practical Applications of Self-Healing Polymers Beyond Mechanical and Electrical Recovery

Self-healing polymeric materials, which can repair physical damage, offer promising prospects for protective applications across various industries. Although prolonged durability and resource conservation are key advantages, focusing solely on mechanical recovery may limit the market potential of these materials. The unique physical properties of self-healing polymers, such as interfacial reduction, seamless connection lines, temperature/pressure responses, and phase transitions, enable a multitude of innovative applications. In this perspective, the diverse applications of self-healing polymers beyond their traditional mechanical strength are emphasized and their potential in various sectors such as food packaging, damage-reporting, radiation shielding, acoustic conservation, biomedical monitoring, and tissue regeneration is explored. With regards to the commercialization challenges, including scalability, robustness, and performance degradation under extreme conditions, strategies to overcome these limitations and promote successful industrialization are discussed. Furthermore, the potential impacts of self-healing materials on future research directions, encompassing environmental sustainability, advanced computational techniques, integration with emerging technologies, and tailoring materials for specific applications are examined. This perspective aims to inspire interdisciplinary approaches and foster the adoption of self-healing materials in various real-life settings, ultimately contributing to the development of next-generation materials.

Silver Nanoparticle-Assisted Electrochemically Exfoliated Graphene Inks Coated on PVA-Based Self-Healing Polymer Composites for Soft Electronics

Smart sensors with self-healing capabilities have recently aroused increasing interest in applications in soft electronics. However, challenges remain in balancing the sensors' self-healing and compatibility between their sensing and substrate layers. This study evaluated several self-healing polymer substrates and graphene ink-based strain-sensing coatings. The optimum electrochemically exfoliated graphene (e-graphene)/silver nanoparticle-coated tannic acid (TA)/superabsorbent polymer/graphene oxide (GO) blended poly(vinyl alcohol) polymer composites exhibited improvements of 47.1 and 39.2%, respectively, for the healing efficiency in a substrate crack area and in the graphene-based sensing layer due to conductive layer adhesion. While TA was found to improve healing efficiency on the coating surface by forming hydrogen bonds between the sensing and polymer layers, GO healed the polymer surface due to its ability to form bonds in the polymer matrix. The superabsorbent polymer was found to absorb excess water in e-graphene dispersion due to its host-guest interaction, while also reducing the coating thickness.

Fluorine-free nanoparticle coatings on cotton fabric: comparing the UV-protective and hydrophobic capabilities of silica vs. silica-ZnO nanostructures

Robust, hydrophobic woven cotton fabrics were obtained through the sol-gel dip coating of two different nanoparticle (NP) architectures; silica and silica-ZnO. Water repellency values as high as 148° and relatively low tilt angles for fibrous fabrics (12°) were observed, without the need for fluorinated components. In all cases, this enhanced functionality was achieved with the broad retention of water vapor permeability characteristics, i.e., less than 10% decrease. NP formation routes indicated direct bonding interactions in both the silica and silica-ZnO structures. The physico-chemical effects of NP-compatibilizer (i.e., polydimethoxysilane (PDMS) and n-octyltriethoxysilane (OTES) at different ratios) coatings on cotton fibres indicate that compatibilizer-NP interactions are predominantly physical. Whenever photoactive ZnO-containing additives were used, there was a minor decrease in hydrophobic character, but order of magnitude increases in UV-protective capability (i.e., UPF > 384); properties which were absent in non-ZnO-containing samples. Such water repellency and UPF capabilities were stable to both laundering and UV-exposure, resisting the commonly encountered UV-induced wettability transitions associated with photoactive ZnO. These results suggest that ZnO-containing silica NP coatings on cotton can confer both excellent and persistent surface hydrophobicity as well as UV-protective capability, with potential uses in wearables and functional textiles applications.

Vitrimer Nanocomposites for Highly Thermal Conducting Materials with Sustainability

Vitrimers, as dynamic covalent network polymers, represent a groundbreaking advancement in materials science. They excel in their applications, such as advanced thermal-conductivity composite materials, providing a sustainable alternative to traditional polymers. The incorporation of vitrimers into composite fillers enhances alignment and heat passway broadly, resulting in superior thermal conductivity compared to conventional thermosetting polymers. Their dynamic exchange reactions enable straightforward reprocessing, fostering the easy reuse of damaged composite materials and opening possibilities for recycling both matrix and filler components. We review an overview of the present advancements in utilizing vitrimers for highly thermally conductive composite materials.

Dynamic surfaces of latex films and their antifouling applications

Latex polymer particles have been widely used in industry and everyday life. For decades the fabrication of "smart" latex film from latex particles has been a great challenge due to the difficulty in the synthesis of the functional latex particles by traditional emulsion polymerization using small molecular surfactants. In this manuscript, a simple and environmentally-friendly approach to the fabrication of "smart" latex films with dynamic surfaces is reported. Latex particles with poly(n-butyl methacrylate) (PnBMA) in the cores and zwitterionic poly-3-[dimethyl-[2-(2-methylprop-2-enoyloxy) ethyl]azaniumyl]propane-1-sulfonate (PDMAPS) in the shells are synthesized by reversible addition-fragmentation chain transfer (RAFT) mediated surfactant-free emulsion polymerization. The kinetics for the emulsion polymerization is studied, and the latex particles are analyzed by transmission electron microscopy (TEM), scanning electron microscopy (SEM) and dynamic light scattering (DLS). Latex films are prepared by casting aqueous solutions of the latex particles at temperatures above the glass transition temperature (Tg) of PnBMA. On the dried latex film, the hydrophobic PnBMA blocks occupy the top surface; after water treatment, the hydrophilic PDMAPS blocks migrate to the surface. A change in the surface hydrophilicity results in a change in the water contact angle of the latex film. A mechanism for the formation of the dynamic surface structure is proposed in this research. Antifouling applications of the latex films are investigated. Experimental results indicate that the water-treated latex film is able to efficiently inhibit protein adsorption and resist bacterial adhesion.

On Lightweight Shape Memory Vitrimer Composites

Lightweight materials are highly desired in many engineering applications. A popular approach to obtain lightweight polymers is to prepare polymeric syntactic foams by dispersing hollow particles, such as hollow glass microbubbles (HGMs), in a polymer matrix. Integrating shape memory vitrimers (SMVs) in fabricating these syntactic foams enhances their appeal due to the multifunctionality of SMVs. The SMV-based syntactic foams have many potential applications, including actuators, insulators, and sandwich cores. However, there is a knowledge gap in understanding the effect of the HGM volume fraction on different material properties and behaviors. In this study, we prepared an SMV-based syntactic foam to investigate the influence of the HGM volume fractions on a broad set of properties. Four sample groups, containing 40, 50, 60, and 70% HGMs by volume, were tested and compared to a control pure SMV group. A series of analyses and various chemical, physical, mechanical, thermal, rheological, and functional experiments were conducted to explore the feasibility of ultralight foams. Notably, the effect of HGM volume fractions on the rheological properties was methodically evaluated. The self-healing capability of the syntactic foam was also assessed for healing at low and high temperatures. This study proves the viability of manufacturing multifunctional ultralightweight SMV-based syntactic foams, which are instrumental for designing ultralightweight engineering structures and devices.

Functional PDMS Elastomers: Bulk Composites, Surface Engineering, and Precision Fabrication

Polydimethylsiloxane (PDMS)-the simplest and most common silicone compound-exemplifies the central characteristics of its class and has attracted tremendous research attention. The development of PDMS-based materials is a vivid reflection of the modern industry. In recent years, PDMS has stood out as the material of choice for various emerging technologies. The rapid improvement in bulk modification strategies and multifunctional surfaces has enabled a whole new generation of PDMS-based materials and devices, facilitating, and even transforming enormous applications, including flexible electronics, superwetting surfaces, soft actuators, wearable and implantable sensors, biomedicals, and autonomous robotics. This paper reviews the latest advances in the field of PDMS-based functional materials, with a focus on the added functionality and their use as programmable materials for smart devices. Recent breakthroughs regarding instant crosslinking and additive manufacturing are featured, and exciting opportunities for future research are highlighted. This review provides a quick entrance to this rapidly evolving field and will help guide the rational design of next-generation soft materials and devices.

Ultra-resilient multi-layer fluorinated diamond like carbon hydrophobic surfaces

Seventy percent of global electricity is generated by steam-cycle power plants. A hydrophobic condenser surface within these plants could boost overall cycle efficiency by 2%. In 2022, this enhancement equates to an additional electrical power generation of 1000 TWh annually, or 83% of the global solar electricity production. Furthermore, this efficiency increase reduces CO2 emissions by 460 million tons /year with a decreased use of 2 trillion gallons of cooling water per year. However, the main challenge with hydrophobic surfaces is their poor durability. Here, we show that solid microscale-thick fluorinated diamond-like carbon (F-DLC) possesses mechanical and thermal properties that ensure durability in moist, abrasive, and thermally harsh conditions. The F-DLC coating achieves this without relying on atmospheric interactions, infused lubricants, self-healing strategies, or sacrificial surface designs. Through tailored substrate adhesion and multilayer deposition, we develop a pinhole-free F-DLC coating with low surface energy and comparable Young's modulus to metals. In a three-year steam condensation experiment, the F-DLC coating maintains hydrophobicity, resulting in sustained and improved dropwise condensation on multiple metallic substrates. Our findings provide a promising solution to hydrophobic material fragility and can enhance the sustainability of renewable and non-renewable energy sources.

Nitroxide-Containing Amphiphilic Random Terpolymers for Marine Antifouling and Fouling-Release Coatings

Two types of amphiphilic random terpolymers, poly(ethylene glycol methyl ether methacrylate)-ran-poly(2,2,6,6-tetramethylpiperidinyloxy methacrylate)-ran-poly(polydimethyl siloxane methacrylate) (PEGMEMA-r-PTMA-r-PDMSMA), were synthesized and evaluated for antifouling (AF) and fouling-release (FR) properties using diverse marine fouling organisms. In the first stage of production, the two respective precursor amine terpolymers containing (2,2,6,6-tetramethyl-4-piperidyl methacrylate) units (PEGMEMA-r-PTMPM-r-PDMSMA) were synthesized by atom transfer radical polymerization using various comonomer ratios and two initiators: alkyl halide and fluoroalkyl halide. In the second stage, these were selectively oxidized to introduce nitroxide radical functionalities. Finally, the terpolymers were incorporated into a PDMS host matrix to create coatings. AF and FR properties were examined using the alga Ulva linza, the barnacle Balanus improvisus, and the tubeworm Ficopomatus enigmaticus. The effects of comonomer ratios on surface properties and fouling assay results for each set of coatings are discussed in detail. There were marked differences in the effectiveness of these systems against the different fouling organisms. The terpolymers had distinct advantages over monopolymeric systems across the different organisms, and the nonfluorinated PEG and nitroxide combination was identified as the most effective formulation against B. improvisus and F. enigmaticus.

Omniphobic liquid-like surfaces

Liquid-repellent surfaces, especially smooth solid surfaces with covalently grafted flexible polymer brushes or alkyl monolayers, are the focus of an expanding research area. Surface-tethered flexible species are highly mobile at room temperature, giving solid surfaces a unique liquid-like quality and unprecedented dynamical repellency towards various liquids regardless of their surface tension. Omniphobic liquid-like surfaces (LLSs) are a promising alternative to air-mediated superhydrophobic or superoleophobic surfaces and lubricant-mediated slippery surfaces, avoiding fabrication complexity and air/lubricant loss issues. More importantly, the liquid-like molecular layer controls many important interface properties, such as slip, friction and adhesion, which may enable novel functions and applications that are inaccessible with conventional solid coatings. In this Review, we introduce LLSs and their inherent dynamic omniphobic mechanisms. Particular emphasis is given to the fundamental principles of surface design and the consequences of the liquid-like nature for task-specific applications. We also provide an overview of the key challenges and opportunities for omniphobic LLSs.

Self-Healing Superwetting Surfaces, Their Fabrications, and Properties

The research on superwetting surfaces with a self-healing function against various damages has progressed rapidly in the recent decade. They are expected to be an effective approach to increasing the durability and application robustness of superwetting materials. Various methods and material systems have been developed to prepare self-healing superwetting surfaces, some of which mimic natural superwetting surfaces. However, they still face challenges, such as being workable only for specific damages, external stimulation to trigger the healing process, and poor self-healing ability in the water, marine, or biological systems. There is a lack of fundamental understanding as well. This article comprehensively reviews self-healing superwetting surfaces, including their fabrication strategies, essential rules for materials design, and self-healing properties. Self-healing triggered by different external stimuli is summarized. The potential applications of self-healing superwetting surfaces are highlighted. This article consists of four main sections: (1) the functional surfaces with various superwetting properties, (2) natural self-healing superwetting surfaces (i.e., plants, insects, and creatures) and their healing mechanism, (3) recent research development in various self-healing superwetting surfaces, their preparation, wetting properties in the air or liquid media, and healing mechanism, and (4) the prospects including existing challenges, our views and potential solutions to the challenges, and future research directions.

Functional Microtextured Superhydrophobic Surface with Excellent Anti-Wear Resistance and Friction Reduction Properties

The wear-resistant superhydrophobic (SHB) surfaces with excellent water-repellency ability were prepared by constructing a microtextured armor on an aluminum surface. With the assistance of laser-induced microtextures, the SHB surface could keep a longer water-repellency ability and a lower friction coefficient even after repeated friction tests under different loads and at different speeds. The mechanism of microtexture-protecting SHB coating is revealed based on both theoretical and elemental analysis. Additionally, we explore the relationship between the three-dimensional topography parameters (ISO 25178) and variation of water contact angles under different test recycles. The results show that the rough surface with appropriate S_a and higher S_ku exhibits a better wear resistance, which is mainly related to the storing ability of SHB coating inside the microtextures. Moreover, the surface with appropriate S_tr exhibits excellent wear resistance, which is mainly associated with better chip-removal ability. Finally, the tribological properties of the microtextured SHB surface are researched. It is worth noting that compared with the microtextured surface without SHB coating and the SHB-coated surface without microtextures, the microtextured SHB surface has the lowest friction coefficient under dry friction because the SHB coating would largely decrease the surface energy of the interface, so the adhesion friction decreases. The microtexture armor on the surfaces would protect the wear of SHB coating, so the SHB coating inside the microtexture could continuously play the role of a particle lubricant at the sliding interface and decrease the friction force of the sliding interface. We believe that the present study would contribute to the further understanding of the constructing mechanism of anti-wear SHB surfaces and provide a new strategy for topography design of engineering surfaces with friction reduction properties.

Research progress on eco-friendly superhydrophobic materials in environment, energy and biology

In the past few years, bioinspired eco-friendly superhydrophobic materials (EFSMs) have made great breakthroughs, especially in the fields of environment, energy and biology, which have made remarkable contributions to the sustainable development of the natural environment. However, some potential challenges still exist, which urgently need to be systematically summarized to guide the future development of this field. Herein, in this review, initially, we discuss the five typical superhydrophobic models, namely, the Wenzel, Cassie, Wenzel-Cassie, "lotus", and "gecko" models. Then, the existence of superhydrophobic creatures in nature and artificial EFSMs are summarized. Then, we focus on the applications of EFSMs in the fields of environment (self-cleaning, wastewater purification, and membrane distillation), energy (solar evaporation, heat accumulation, and batteries), and biology (biosensors, biomedicine, antibacterial, and food packaging). Finally, the challenges and developments of eco-friendly superhydrophobic materials are highlighted.

Characterizing the Bounce and Separation Dynamics of Janus Drop on Macrotextured Surface

Janus drops are thermodynamically stable when a high-viscosity fluid is imposed on a low-viscosity fluid. To understand physical mechanisms in Janus drop impact on macrotextured surfaces, several challenges in finding parameters or strategies still remain. Here, this study investigates the asymmetric bounce and separation of impinging Janus drops on non-wettable surfaces decorated with a macroridge to explore the effect of the drop size, viscosity ratio, and ridge size on the dynamics. Through numerical simulations, we determine the threshold Weber number, above which separation occurs, by varying drop diameters and viscosity ratios of the Janus drops. We investigate the initial bouncing directions of separated drops as a function of the impact velocity and viscosity ratio. We also predict how the separation efficiency is affected by the ridge’s height and width. The asymmetric impact dynamics of Janus drops on macrotextured surfaces can provide new strategies to control drop bouncing in applications, such as liquid separation and purification.

Fundamentals and utilization of solid/ liquid phase boundary interactions on functional surfaces

The affinity of macroscopic solid surfaces or dispersed nano- and bioparticles towards liquids plays a key role in many areas from fluid transport to interactions of the cells with phase boundaries. Forces between solid interfaces in water become especially important when the surface texture or particles are in the colloidal size range. Although, solid-liquid interactions are still prioritized subjects of materials science and therefore are extensively studied, the related literature still lacks in conclusive approaches, which involve as much information on fundamental aspects as on recent experimental findings related to influencing the wetting and other wetting-related properties and applications of different surfaces. The aim of this review is to fill this gap by shedding light on the mechanism-of-action and design principles of different, state-of-the-art functional macroscopic surfaces, ranging from self-cleaning, photoreactive or antimicrobial coatings to emulsion separation membranes, as these surfaces are gaining distinguished attention during the ongoing global environmental and epidemic crises. As there are increasing numbers of examples for stimulus-responsive surfaces and their interactions with liquids in the literature, as well, this overview also covers different external stimulus-responsive systems, regarding their mechanistic principles and application possibilities.

How Superhydrophobic Grooves Drive Single-Droplet Jumping

Rapid shedding of microdroplets enhances the performance of self-cleaning, anti-icing, water-harvesting, and condensation heat-transfer surfaces. Coalescence-induced droplet jumping represents one of the most efficient microdroplet shedding approaches and is fundamentally limited by weak fluid-substrate dynamics, resulting in a departure velocity smaller than 0.3u, where u is the capillary-inertia-scaled droplet velocity. Laplace pressure-driven single-droplet jumping from rationally designed superhydrophobic grooves has been shown to break conventional capillary-inertia energy transfer paradigms by squeezing and launching single droplets independent of coalescence. However, this interesting droplet shedding mechanism remains poorly understood. Here, we investigate single-droplet jumping from superhydrophobic grooves by examining its dependence upon surface and droplet configurations. Using a volume of fluid (VOF) simulation framework benchmarked with optical visualizations, we verify the Laplace pressure contrast established within the groove-confined droplet that governs single-droplet jumping. An optimal departure velocity of 1.13u is achieved, well beyond what is currently available using condensation on homogeneous or hierarchical superhydrophobic structures. We further develop a jumping/non-jumping regime map in terms of surface wettability and initial droplet volume and demonstrate directional jumping under asymmetric confinement. Our work reveals key fluid-structure interactions required for the tuning of droplet jumping dynamics and guides the design of interfaces and materials for enhanced microdroplet shedding for a plethora of applications.

Femtosecond Laser Thermal Accumulation-Triggered Micro-/Nanostructures with Patternable and Controllable Wettability Towards Liquid Manipulating

Versatile liquid manipulating surfaces combining patternable and controllable wettability have recently motivated considerable attention owing to their significant advantages in droplet-solid impacting behaviors, microdroplet self-removal, and liquid-liquid interface reaction applications. However, developing a facile and efficient method to fabricate these versatile surfaces remains an enormous challenge. In this paper, a strategy for the fabrication of liquid manipulating surfaces with patternable and controllable wettability on Polyimide (PI) film based on femtosecond laser thermal accumulation engineering is proposed. Because of its controllable micro-/nanostructures and chemical composition through adjusting the local thermal accumulation, the wettability of PI film can be tuned from superhydrophilicity (~ 3.6°) to superhydrophobicity (~ 151.6°). Furthermore, three diverse surfaces with patternable and heterogeneous wettability were constructed and various applications were successfully realized, including water transport, droplet arrays, and liquid wells. This work may provide a facile strategy for achieving patternable and controllable wettability efficiently and developing multifunctional liquid steering surfaces.

A Lipid-Inspired Highly Adhesive Interface for Durable Superhydrophobicity in Wet Environments and Stable Jumping Droplet Condensation

Creating thin (<100 nm) hydrophobic coatings that are durable in wet conditions remains challenging. Although the dropwise condensation of steam on thin hydrophobic coatings can enhance condensation heat transfer by 1000%, these coatings easily delaminate. Designing interfaces with high adhesion while maintaining a nanoscale coating thickness is key to overcoming this challenge. In nature, cell membranes face this same challenge where nanometer-thick lipid bilayers achieve high adhesion in wet environments to maintain integrity. Nature ensures this adhesion by forming a lipid interface having two nonpolar surfaces, demonstrating high physicochemical resistance to biofluids attempting to open the interface. Here, developing an artificial lipid-like interface that utilizes fluorine-carbon molecular chains can achieve durable nanometric hydrophobic coatings. The application of our approach to create a superhydrophobic material shows high stability during jumping-droplet-enhanced condensation as quantified from a continual one-year steam condensation experiment. The jumping-droplet condensation enhanced condensation heat transfer coefficient up to 400% on tube samples when compared to filmwise condensation on bare copper. Our bioinspired materials design principle can be followed to develop many durable hydrophobic surfaces using alternate substrate-coating pairs, providing stable hydrophobicity or superhydrophobicity to a plethora of applications.

Combination of Universal Chemical Deposition and Unique Liquid Etching for the Design of Superhydrophobic Aramid Paper with Bioinspired Multiscale Hierarchical Dendritic Structure

It is urgent and significant for the further development of superhydrophobic materials to exploit a facile, low-cost, scalable, and eco-friendly method for the manufacture of superhydrophobic materials with self-cleaning, antifouling, directional transportation, and other characteristics. Herein, an outstanding superhydrophobic material composed of a flexible microconvex aramid paper substrate, micron-scale cone-shaped copper, micro-nanoscale dendritic copper oxide, and hydrophobic copper stearate film has been successfully constructed through delicate architectural design and a convenient preparation approach. Based on the microstructure evolution and composition analysis results, it is revealed that the cone-shaped copper was etched into a dendritic copper oxide structure step by step from the top to bottom and from the outside to inside in an alkaline liquid environment. Moreover, by virtue of the compositional features and structural characteristics, the constructed superhydrophobic material showcased a high contact angle (CA), low sliding angle (SA), high porosity, low surface free energy, and adhesion work. Meanwhile, the dendritic microstructure analysis, the calculation of solid-liquid interfacial tension, and the force analysis of water droplets jointly revealed the mechanism of the bounce and merged bounce of water droplets. Finally, this superhydrophobic material has the functions of self-cleaning, antifouling, and directional transportation, especially by controlling the deformation of the material to realize the transportation of water droplets in a specified direction.

Optical Imaging of the Molecular Mobility of Single Polystyrene Nanospheres

An ultrathin surface layer with extraordinary molecular mobility has been discovered and intensively investigated on thin-film polymer materials for decades. However, because of the lack of suitable characterization techniques, it remains largely unexplored whether such a surface mobile layer also exists on individual polymeric nanospheres. Here, we propose a thermal-optical imaging technique to determine the glass transition (T_g) and rubber-fluid transition (T_f) temperatures of single isolated polystyrene nanospheres (PSNS) in a high-throughput and nonintrusive manner for the first time. Two distinct steps, corresponding to the glass transition and rubber-fluid transition, respectively, were clearly observed in the optical trace of single PSNS during temperature ramping. Because the transition temperature and size of the same individuals were both determined, single nanoparticle measurements revealed the reduced apparent T_f and increased T_g of single PSNS on the gold substrate with a decreasing radius from 130 to 70 nm. Further experiments revealed that the substrate effect played an important role in the increased T_g. More importantly, a gradual decrease in the optical signal was detected prior to the glass transition, which was consistent with a surface layer with enhanced molecular mobility. Quantitative analysis further revealed the thickness of this layer to be ∼8 nm. This work not only uncovered the existence and thickness of a surface mobile layer in single isolated nanospheres but also demonstrated a general bottom-up strategy to investigate the structure-property relationship of polymeric nanomaterials by correlating the thermal property (T_g and T_f) and structural features (size) at single nanoparticle level.

Life Span of Slippery Lubricant Infused Surfaces

Since their discovery a decade ago, slippery liquid infused porous surfaces (SLIPSs) or lubricant infused surfaces (LISs) have been demonstrated time and again to have immense potential for a plethora of applications. Of these, one of the most promising is enhancing the energy efficiency of both thermoelectric and organic Rankine cycle power generation via enhanced vapor condensation. However, utilization of SLIPSs in the energy sector remains limited due to the poor understanding of their life span. Here, we use controlled conditions to conduct multimonth steam and ethanol condensation tests on ultrascalable nanostructured copper oxide structured surfaces impregnated with mineral and fluorinated lubricants having differing viscosities (9.7 mPa·s < μ < 5216 mPa·s) and chemical structures. Our study demonstrates that SLIPSs lose their hydrophobicity during steam condensation after 1 month due to condensate cloaking. However, these same SLIPSs maintain nonwetting after 5 months of ethanol condensation due to the absence of cloaking. Surfaces impregnated with higher viscosity oil (5216 mPa·s) increase the life span to more than 8 months of continuous ethanol condensation. Vapor shear tests revealed that SLIPSs do not undergo oil depletion during exposure to 10 m/s gas flows, critical to condenser implementation where single-phase superheated vapor impingement is prevalent. Furthermore, higher viscosity SLIPSs are shown to maintain good stability after exposure to 200 °C air. A subset of the durable SLIPSs did not show change in slipperiness after submerging in stagnant water and ethanol for up to 2 weeks, critical to condenser implementation where single-phase condensate immersion is prevalent. Our work not only demonstrates design methods and longevity statistics for slippery nanoengineered surfaces undergoing long-term dropwise condensation of steam and ethanol but also develops the fundamental design guidelines for creating durable slippery liquid infused surfaces.

The apparent surface free energy of rare earth oxides is governed by hydrocarbon adsorption

The surface free energy of rare earth oxides (REOs) has been debated during the last decade, with some reporting REOs to be intrinsically hydrophilic and others reporting hydrophobic. Here, we investigate the wettability and surface chemistry of pristine and smooth REO surfaces, conclusively showing that hydrophobicity stems from wettability transition due to volatile organic compound adsorption. We show that, for indoor ambient atmospheres and well-controlled saturated hydrocarbon atmospheres, the apparent advancing and receding contact angles of water increase with exposure time. We examined the surfaces comprehensively with multiple surface analysis techniques to confirm hydrocarbon adsorption and correlate it to wettability transition mechanisms. We demonstrate that both physisorption and chemisorption occur on the surface, with chemisorbed hydrocarbons promoting further physisorption due to their high affinity with similar hydrocarbon molecules. This study offers a better understanding of the intrinsic wettability of REOs and provides design guidelines for REO-based durable hydrophobic coatings.

•

REOs are intrinsically hydrophilic but become hydrophobic as they adsorb hydrocarbons

•

Our results demonstrate that both physisorption and chemisorption occur on the surface

•

The adsorption of hydrocarbons was confirmed by multiple surface chemistry analysis

•

Our work offers a better fundamental understanding of the intrinsic wettability of REO

Robust and durable liquid-repellent surfaces

This review provides a comprehensive summary of characterization, design, fabrication, and application of robust and durable liquid-repellent surfaces.