The molecular mechanism of constructive remodeling of a mechanically-loaded polymer

Rapid self-strengthening in double-network hydrogels triggered by bond scission

The scission of chemical bonds in materials can lead to catastrophic failure, with weak bonds typically undermining the materials' strength. Here we demonstrate how weak bonds can be leveraged to achieve self-strengthening in polymer network materials. These weak sacrificial bonds trigger mechanochemical reactions, forming new networks rapidly enough to reinforce the material during deformation and significantly improve crack resistance. This rapid strengthening exhibits strong rate dependence, dictated by the interplay between bond breaking and the kinetics of force-induced network formation. As the network formation is generally applicable to diverse monomers and crosslinkers with different kinetics, a wide range of mechanical properties can be obtained. These findings may inspire the design of tough polymer materials with on-demand, rate-dependent mechanical behaviours through mechanochemistry, broadening their applications across various fields.

Weak Covalent Bonds and Mechanochemistry for Synergistic Self-Strengthening of Elastomers

The macroscopic properties of elastomers are intimately linked to their molecular reactivity and mechanisms. Here, we propose a new strategy for designing strengthening materials based on the synergy of weak covalent bonds and mechanochemistry. After mechanical treatment, the failure strength and toughness of the elastomer increased from 2.37 ± 0.05 MPa and 11.34 ± 0.30 MJ/m3 to 6.02 ± 0.04 MPa and 18.40 ± 0.30 MJ/m3, respectively, while maintaining excellent tensile properties. Notably, experimental tests, theoretical calculations, and small-molecule reaction model results show that the sulfur-carbon bond is more prone to homolysis, and the reactive sites are between sulfur radicals and the end-positioned carbon of the vinyl. The C-S weak bond of spirothiopyran (STP) first undergoes homolysis to dissipate energy suffering from external stress, and the radical-mediated click reaction leads to the interchain cross-linking, thus enhancing the mechanical strength. In the end, the prepared elastomer is further used to construct a photonic elastomer, which exhibits not only mechanical force-enhanced strength but also mechanochromism. The present work provides an opportunity for innovative design of self-strengthening materials, and the prepared novel self-strengthening elastomer has broad applications in visualized strain monitoring, electronic skin, soft robots, and other fields.

Autonomic Self-Healing of Polymers: Mechanisms, Applications, and Challenges

Mechanical loads degrade polymers by enabling mechanochemical fragmentation of macromolecular backbones. In most polymers, this fragmentation is irreversible, and its accumulation leads to the appearance and propagation of cracks and, ultimately, fracture of the material. Self-healing describes a diverse and loosely defined collection of approaches that aim at reversing this damage. Most reported synthetic self-healing polymers are non-autonomic, i.e., they require the user to input free energy (in the form of heat, irradiation, or reagents) into the damaged material to initiate its repair. Here, we critically discuss emerging chemical approaches to autonomic self-healing that rely on regenerating the density of load-bearing, dissociatively-inert backbone bonds either after the load on a partially damaged material dissipated or continuously and in competition with the mechanochemically driven loss of backbones in the loaded material. We group the reported chemistries into three broad types whose analysis yields a set of criteria against which the potential of a prospective approach to yield practically relevant self-healing polymers can be assessed quantitatively. Our analysis suggests that the direct chain-to-chain addition in mechanically loaded unsaturated polyolefins is the most promising chemical strategy reported to date to achieve autonomic synchronous self-healing of practical significance.

High Ion-Conductive Hydrogel: Soft, Elastic, with Wide Humidity Tolerance and Long-Term Stability

Ion-conductive hydrogels have received great attention due to their significant potential in flexible electronics. However, achieving hydrogels that simultaneously possess high ionic conductivity and stability under varying humidity conditions remains a challenge, limiting their practical applications. Herein, we propose a thermally controlled chemical cross-linking strategy to prepare an elastic and conductive hydrogel (ECH) of poly(vinyl alcohol) (PVA) with high content of H2SO4. The covalent cross-links formed effectively tackle the instability issue in high humidity of physically cross-linked PVA/H2SO4 hydrogels with high ionic conductivity, which were previously developed via the polymer-in-salt strategy. We systematically investigated the reaction conditions and clarified the methods to optimize the hydroxyl dehydration of PVA, resulting in excellent mechanical properties and ion conductivity simultaneously. The ECH demonstrates impressive ionic conductivity (up to 392 ± 49 mS cm-1) and elasticity (over 80% resilience upon stretching and compression after being equilibrated at various humidity levels for 24 days). Thanks to the excellent water retention of the high H2SO4 content, the ECH maintains an ionic conductivity exceeding 210 mS cm-1 for over 420 days at 50% relative humidity (RH) and retains over 100 mS cm-1 even after 3 days under extremely dry conditions (7% RH). These remarkable properties make the ECH an ideal candidate for applications requiring reliable ionic conductivity in diverse environmental conditions. Additionally, we demonstrated that the ECH can function as a stretchable Joule heater with high conformability for heating up objects with curved surfaces. The heating rate could reach a fast rate of ∼12 °C s-1 even when a human-safe alternating current voltage is below 36 V, attributed to the high ionic conductivity. We believe that the high performance and ease of fabrication make our hydrogels a promising candidate for use as electrolytes in flexible energy storage devices, electrolyte gates in electrochemical transistors, and artificial skin, which often face long-term stability challenges under varying humidity conditions.

Mechanochemical Diversity in Block Copolymers

Covalent polymer chains are known to undergo mechanochemical events when subjected to mechanical forces. Such force-coupled reactions, like C-C bond scission in homopolymers, typically occur in a non-selective manner but with a higher probability at the mid-chain. In contrast, block copolymers (BCPs), composed of two or more chemically distinct chains linked by covalent bonds, have recently been shown to exhibit significantly different mechanochemical reactivities and selectivities. These differences may be attributable to the atypical conformations adopted by their chains, compared to the regular random coil. Beyond individual molecules, when BCPs self-assemble into ordered aggregates in solution, the non-covalent interactions between the chains lead to meaningful acceleration in the activation of embedded force-sensitive motifs. Furthermore, the microphase segregation of BCPs in bulk creates periodically dispersed polydomains, locking the blocks in specific conformations which have also been shown to affect their mechanochemical reactivity, with different morphologies influencing reactivity to varying extents. This review summarizes the studies of mechanochemistry in BCPs over the past two decades, from the molecular level to assemblies, and up to bulk materials.

Mechanical Regulation of Polymer Gels

The mechanical properties of polymer gels devote to emerging devices and machines in fields such as biomedical engineering, flexible bioelectronics, biomimetic actuators, and energy harvesters. Coupling network architectures and interactions has been explored to regulate supportive mechanical characteristics of polymer gels; however, systematic reviews correlating mechanics to interaction forces at the molecular and structural levels remain absent in the field. This review highlights the molecular engineering and structural engineering of polymer gel mechanics and a comprehensive mechanistic understanding of mechanical regulation. Molecular engineering alters molecular architecture and manipulates functional groups/moieties at the molecular level, introducing various interactions and permanent or reversible dynamic bonds as the dissipative energy. Molecular engineering usually uses monomers, cross-linkers, chains, and other additives. Structural engineering utilizes casting methods, solvent phase regulation, mechanochemistry, macromolecule chemical reactions, and biomanufacturing technology to construct and tailor the topological network structures, or heterogeneous modulus compositions. We envision that the perfect combination of molecular and structural engineering may provide a fresh view to extend exciting new perspectives of this burgeoning field. This review also summarizes recent representative applications of polymer gels with excellent mechanical properties. Conclusions and perspectives are also provided from five aspects of concise summary, mechanical mechanism, biofabrication methods, upgraded applications, and synergistic methodology.

Productive chemistry induced by mechanochemically generated macroradicals

Large or repeated mechanical loads degrade polymeric materials by accelerating chain fragmentation. This mechanochemical backbone fracture usually occurs by homolysis of otherwise inert C-C, C-O and C-S bonds, generating highly reactive macroradicals. Because backbone fracture is detrimental on its own and the resulting macroradicals can initiate damaging reaction cascades, a major thrust in contemporary polymer mechanochemistry is to suppress it, usually by mechanochemical release of "hidden length" that dissipates local molecular strain. Here we summarize an emerging complementary strategy of channelling mechanochemically generated macroradicals in reaction cascades to form new load-bearing chemical bonds, which enables local self-healing or self-strengthening, and/or to generate mechanofluorescence, which could yield detailed quantitative molecular understanding of how material-failure-inducing macroscopic mechanical loads distribute across the network. We aim to identify generalizable lessons derivable from the reported implementations of this strategy and outline the key challenges in adapting it to diverse polymeric materials and loading scenarios.

Mechanochemistry: Fundamental Principles and Applications

Mechanochemistry is an emerging research field at the interface of physics, mechanics, materials science, and chemistry. Complementary to traditional activation methods in chemistry, such as heat, electricity, and light, mechanochemistry focuses on the activation of chemical reactions by directly or indirectly applying mechanical forces. It has evolved as a powerful tool for controlling chemical reactions in solid state systems, sensing and responding to stresses in polymer materials, regulating interfacial adhesions, and stimulating biological processes. By combining theoretical approaches, simulations and experimental techniques, researchers have gained intricate insights into the mechanisms underlying mechanochemistry. In this review, the physical chemistry principles underpinning mechanochemistry are elucidated and a comprehensive overview of recent significant achievements in the discovery of mechanically responsive chemical processes is provided, with a particular emphasis on their applications in materials science. Additionally, The perspectives and insights into potential future directions for this exciting research field are offered.

Understanding the Mechanochemistry of Mechano-Radicals in Self-Growth Materials by Single-Molecule Force Spectroscopy

Recent research on mechano-radicals has provided valuable insights into self-growth and adaptive responsive materials. Typically, mechanophores must remain inert in the absence of force but respond quickly to external tension before other linkages within the polymer network. Azo compounds exhibit promising combinations of mechanical stability and force-triggered reactivity, making them widely used as mechano-radicals in force-responsive materials. However, the activation conditions and behavior of azo compounds have yet to be quantitatively explored. In this study, we investigated the mechanical strength of three azo compounds using single-molecule force spectroscopy. Our results revealed that these compounds exhibit rupture forces ranging from ~500 to 1000 pN, at a loading rate of 3×104 pN s-1. Importantly, these mechanophores demonstrate distinct kinetic properties. Their unique mechanical attributes enable azo bond scission and free radical generation before causing major polymer backbone damage of entire material during polymer network deformation. This fundamental understanding of mechanophores holds significant promise for the development of self-growth materials and their related applications.

Mechanochemical Approaches to Fundamental Studies in Soft-Matter Physics

Stretching a segment of a polymer beyond its contour length makes its (primarily backbone) bonds more dissociatively labile, which enables polymer mechanochemistry. Integrating some backbone bonds into suitably designed molecular moieties yields mechanistically and kinetically diverse chemistry, which is becoming increasingly exploitable. Examples include, most prominently, attempts to improve mechanical properties of bulk polymers, as well as prospective applications in drug delivery and synthesis. This review aims to highlight an emerging effort to apply the concepts and experimental tools of mechanochemistry to fundamental physical questions in soft matter. A succinct summary of the state-of-the-knowledge of the field, with emphasis on foundational concepts and generalizable observations, is followed by analysis of 3 recent examples of mechanochemistry yielding molecular-level details of elastomer failure, macromolecular chain dynamics in elongational flows and kinetic allostery. We conclude with reasons to assume that the highlighted approaches are generalizable to a broader range of physical problems than considered to date.

Sacrificial Mechanical Bond is as Effective as a Sacrificial Covalent Bond in Increasing Cross-Linked Polymer Toughness

Sacrificial chemical bonds have been used effectively to increase the toughness of elastomers because such bonds dissociate at forces significantly below the fracture limit of the primary load-bearing bonds, thereby dissipating local stress. This approach owes much of its success to the ability to adjust the threshold force at which the sacrificial bonds fail at the desired rate, for example, by selecting either covalent or noncovalent sacrificial bonds. Here, we report experimental and computational evidence that a mechanical bond, responsible for the structural integrity of a rotaxane or a catenane, increases the elastomer's fracture strain, stress, and energy as much as a covalent bond of comparable mechanochemical dissociation kinetics. We synthesized and studied 6 polyacrylates cross-linked by either difluorenylsuccinonitrile (DFSN), which is an established sacrificial mechanochromic moiety; a [2]rotaxane, whose stopper allows its wheel to dethread on the same subsecond time scale as DFSN dissociates when either is under tensile force of 1.5-2 nN; a structurally homologous [2]rotaxane with a much bulkier stopper that is stable at force >5.5 nN; similarly stoppered [3]rotaxanes containing DFSN in their axles; and a control polymer with aliphatic nonsacrificial cross-links. Our data suggest that mechanochemical dethreading of a rotaxane without failure of any covalent bonds may be an important, hitherto unrecognized, contributor to the toughness of some rotaxane-cross-linked polymers and that sacrificial mechanical bonds provide a mechanism to control material fracture behavior independently of the mechanochemical response of the covalent networks, due to their distinct relationships between structure and mechanochemical reactivity.

Coumarin Dimer Is an Effective Photomechanochemical AND Gate for Small-Molecule Release

Stimulus-responsive gating of chemical reactions is of considerable practical and conceptual interest. For example, photocleavable protective groups and gating mechanophores allow the kinetics of purely thermally activated reactions to be controlled optically or by mechanical load by inducing the release of small-molecule reactants. Such release only in response to a sequential application of both stimuli (photomechanochemical gating) has not been demonstrated despite its unique expected benefits. Here, we describe computational and experimental evidence that coumarin dimers are highly promising moieties for realizing photomechanochemical control of small-molecule release. Such dimers are transparent and photochemically inert at wavelengths >300 nm but can be made to dissociate rapidly under tensile force. The resulting coumarins are mechanochemically and thermally stable, but rapidly release their payload upon irradiation. Our DFT calculations reveal that both strain-free and mechanochemical kinetics of dimer dissociation are highly tunable over an unusually broad range of rates by simple substitution. In head-to-head dimers, the phenyl groups act as molecular levers to allow systematic and predictable variation in the force sensitivity of the dissociation barriers by choice of the pulling axis. As a proof-of-concept, we synthesized and characterized the reactivity of one such dimer for photomechanochemically controlled release of aniline and its application for controlling bulk gelation.

Experimental quantitation of molecular conditions responsible for flow-induced polymer mechanochemistry

Fragmentation of macromolecular solutes in rapid flows is of considerable fundamental and practical importance. The sequence of molecular events preceding chain fracture is poorly understood, because such events cannot be visualized directly but must be inferred from changes in the bulk composition of the flowing solution. Here we describe how analysis of same-chain competition between fracture of a polystyrene chain and isomerization of a chromophore embedded in its backbone yields detailed characterization of the distribution of molecular geometries of mechanochemically reacting chains in sonicated solutions. In our experiments the overstretched (mechanically loaded) chain segment grew and drifted along the backbone on the same timescale as, and in competition with, the mechanochemical reactions. Consequently, only <30% of the backbone of a fragmenting chain is overstretched, with both the maximum force and the maximum reaction probabilities located away from the chain centre. We argue that quantifying intrachain competition is likely to be mechanistically informative for any flow fast enough to fracture polymer chains.

Allosteric control of olefin isomerization kinetics via remote metal binding and its mechanochemical analysis

Allosteric control of reaction thermodynamics is well understood, but the mechanisms by which changes in local geometries of receptor sites lower activation reaction barriers in electronically uncoupled, remote reaction moieties remain relatively unexplored. Here we report a molecular scaffold in which the rate of thermal E-to-Z isomerization of an alkene increases by a factor of as much as 104 in response to fast binding of a metal ion to a remote receptor site. A mechanochemical model of the olefin coupled to a compressive harmonic spring reproduces the observed acceleration quantitatively, adding the studied isomerization to the very few reactions demonstrated to be sensitive to extrinsic compressive force. The work validates experimentally the generalization of mechanochemical kinetics to compressive loads and demonstrates that the formalism of force-coupled reactivity offers a productive framework for the quantitative analysis of the molecular basis of allosteric control of reaction kinetics. Important differences in the effects of compressive vs. tensile force on the kinetic stabilities of molecules are discussed.

Covalent Mechanochemistry and Contemporary Polymer Network Chemistry: A Marriage in the Making

Over the past 20 years, the field of polymer mechanochemistry has amassed a toolbox of mechanophores that translate mechanical energy into a variety of functional responses ranging from color change to small-molecule release. These productive chemical changes typically occur at the length scale of a few covalent bonds (Å) but require large energy inputs and strains on the micro-to-macro scale in order to achieve even low levels of mechanophore activation. The minimal activation hinders the translation of the available chemical responses into materials and device applications. The mechanophore activation challenge inspires core questions at yet another length scale of chemical control, namely: What are the molecular-scale features of a polymeric material that determine the extent of mechanophore activation? Further, how do we marry advances in the chemistry of polymer networks with the chemistry of mechanophores to create stress-responsive materials that are well suited for an intended application? In this Perspective, we speculate as to the potential match between covalent polymer mechanochemistry and recent advances in polymer network chemistry, specifically, topologically controlled networks and the hierarchical material responses enabled by multi-network architectures and mechanically interlocked polymers. Both fundamental and applied opportunities unique to the union of these two fields are discussed.