Multi-step atomic mechanism of platinum nanocrystals nucleation and growth revealed by in-situ liquid cell STEM

Unraveling chemical processes during nanoparticle synthesis with liquid phase electron microscopy and correlative techniques

Liquid phase transmission electron microscopy (LPTEM) has enabled unprecedented direct real time imaging of physicochemical processes during solution phase synthesis of metallic nanoparticles. LPTEM primarily provides images of nanometer scale, and sometimes atomic scale, metal nanoparticle crystallization processes, but provides little chemical information about organic surface ligands, metal-ligand complexes and reaction intermediates, and redox reactions. Likewise, complex electron beam-solvent interactions during LPTEM make it challenging to pinpoint the chemical processes, some involving exotic highly reactive radicals, impacting nanoparticle formation. Pairing LPTEM with correlative solution synthesis, ex situ chemical analysis, and theoretical modeling represents a powerful approach to gain a holistic understanding of the chemical processes involved in nanoparticle synthesis. In this feature article, we review recent work by our lab and others that has focused on elucidating chemical processes during nanoparticle synthesis using LPTEM and correlative chemical characterization and modeling, including mass and optical spectrometry, fluorescence microscopy, solution chemistry, and reaction kinetic modeling. In particular, we show how these approaches enable investigating redox chemistry during LPTEM, polymeric and organic capping ligands, metal deposition mechanisms on plasmonic nanoparticles, metal clusters and complexes, and multimetallic nanoparticle formation. Future avenues of research are discussed, including moving beyond electron beam induced nanoparticle formation by using light and thermal stimuli during LPTEM. We discuss prospects for real time LPTEM imaging and online chemical analysis of reaction intermediates using microfluidic flow reactors.

Traversing the nucleation-growth landscape through heterogeneous random walks

The nucleation-growth process is a crucial component of crystallization. While previous theoretical models have focused on nucleation events and postnucleation growth, such as the classical nucleation theory and Lifshitz-Slyozov-Wagner model, recent advancements in experiments and simulations have highlighted the inability of classical models to explain the transient dynamics during the early development of nanocrystals. To address these shortcomings, we present a model that describes the nucleation-growth dynamics of individual nanocrystals as a series of reversible chain reactions, with the free energy landscape extended to include activation-adsorption-relaxation reaction pathways. By using the Monte Carlo method based on the transition state theory, we simulate the crystallization dynamics. We derive a Fokker-Planck formalism from the master equation to describe the nucleation-growth process as a heterogeneous random walk on the extended free energy landscape with activated states. Our results reveal the transient quasiequilibrium of the prenucleation stage before nucleation starts, and we identify a postnucleation crossover regime where the dynamic growth exponents asymptotically converge towards classical limits. Additionally, we generalize the power laws to address the dimension and scale effects for the growth of large crystals.

Crystallization of SrAl12O19 Nanocrystals from Amorphous Submicrometer Particles

Advanced instrumentation and modern analysis tools such as transmission electron microscopy (TEM) have led to phenomenal progress in understanding crystallization, in particular from solution, which is a prerequisite for the design-based preparation of a target crystal. Nevertheless, little has been understood about the crystallization pathway under high-temperature annealing (HTA) conditions. Metal oxide crystals are prominent materials that are usually obtained via HTA. Despite the widespread application of hydro-/solvothermal methods on the laboratory scale, HTA is the preferred method in many industries for the mass production of metal oxide crystals. However, poor control over the morphology and grain sizes of these crystals under extreme HTA conditions limits their applications. Here, applying ex-situ TEM, the transformation of a single amorphous spherical submicrometer precursor particle of SrAl12O19 (SA6) at 1150 °C toward a nanosized thermodynamically favored hexagonal crystal is explored. It is illustrated in real space, step by step, how both kinetic and thermodynamic factors contribute to this faceting and morphology evolution. These results demonstrate a nonclassical nucleation and growth process consisting of densification, crystallite domain formation, oriented attachment, surface nucleation, 2-dimensional (2D) growth, and surface diffusion of the atoms to eventually result in the formation of a hexagonal platelet crystal. The TEM images further delineate a parent crystal driving the crystal lattice and morphological orientation of a network of interconnected platelets.

Direct Imaging of the Atomic Mechanisms Governing the Growth and Shape of Bimetallic Pt-Pd Nanocrystals by In Situ Liquid Cell STEM

Understanding the atomic mechanisms governing the growth of bimetallic nanoalloys is of great interest for scientists. As a promising material for photocatalysis applications, Pt-Pd bimetallic nanoparticles (NPs) have been in the spotlight for many years due to their catalytic performance, which is typically superior to that of pure Pt NPs. In this work, we use in situ liquid cell scanning transmission electron microscopy to track the exact atomic mechanisms governing the formation of bimetallic Pt-Pd NPs. We find that the formation process of the bimetallic Pt-Pd is divided into three stages. First, the nucleation and growth of ultrasmall primary nanoclusters are formed by the agglomeration of Pt and Pd atoms. Second, the primary nanoclusters are involved in a coalescence process to form two types of bigger agglomerates, namely, amorphous (a-NC) and crystalline (c-NC) nanoclusters. In the third stage, these clusters undergo a coalescence process leading to the formation of Pt-Pd NPs, while, in parallel, monomer attachment continues. We found that the third stage contains three types of coalescence processes, a-NC-a-NC, a-NC-c-NC, and c-NC-c-NC coalescence, which eventually give rise to crystalline bimetallic alloys. However, each type of coalescence gave distinct NPs in terms of shape and defects. Our results thus reveal the exact growth mechanisms of bimetallic alloys on the atomic scale, unravel the origin of their structure, and overall are of key interest to tailor the structure of bimetallic NPs.

Atomic-Scale Structure Dynamics of Nanocrystals Revealed By In Situ and Environmental Transmission Electron Microscopy

Nanocrystals are of great importance in material sciences and industry. Engineering nanocrystals with desired structures and properties is no doubt one of the most important challenges in the field, which requires deep insight into atomic-scale dynamics of nanocrystals during the process. The rapid developments of in situ transmission electron microscopy (TEM), especially environmental TEM, reveal insights into nanocrystals to digest. According to the considerable progress based on in situ electron microscopy, a comprehensive review on nanocrystal dynamics from three aspects: nucleation and growth, structure evolution, and dynamics in reaction conditions are given. In the nucleation and growth part, existing nucleation theories and growth pathways are organized based on liquid and gas-solid phases. In the structure evolution part, the focus is on in-depth mechanistic understanding of the evolution, including defects, phase, and disorder/order transitions. In the part of dynamics in reaction conditions, solid-solid and gas-solid interfaces of nanocrystals in atmosphere are discussed and the structure-property relationship is correlated. Even though impressive progress is made, additional efforts are required to develop the integrated and operando TEM methodologies for unveiling nanocrystal dynamics with high spatial, energy, and temporal resolutions.

In situ liquid transmission electron microscopy reveals self-assembly-driven nucleation in radiolytic synthesis of iron oxide nanoparticles in organic media

We have investigated the early stages of the formation of iron oxide nanoparticles from iron stearate precursors in the presence of sodium stearate in an organic solvent by in situ liquid phase transmission electron microscopy (IL-TEM). Before nucleation, we have evidenced the spontaneous formation of vesicular assemblies made of iron polycation-based precursors sandwiched between stearate layers. Nucleation of iron oxide nanoparticles occurs within the walls of the vesicles, which subsequently collapse upon the consumption of the iron precursors and the growth of the nanoparticles. We then evidenced that fine control of the electron dose, and therefore of the local concentration of reactive iron species in the vicinity of the nuclei, enables controlling crystal growth and selecting the morphology of the resulting iron oxide nanoparticles. Such a direct observation of the nucleation process templated by vesicular assemblies in a hydrophobic organic solvent sheds new light on the formation process of metal oxide nanoparticles and therefore opens ways for the synthesis of inorganic colloidal systems with tunable shape and size.

Insight into nanocrystal synthesis: from precursor decomposition to combustion

Nanotechnology-based synthesis of nanoscale materials has appealed to the attention of scientists in the modern scientific community. In the bottom-up approach, atoms start to aggregate/agglomerate and form nuclei within the minimum and maximum supersaturation range. Once nuclei are generated above the critical-free energy/radius, the growth is initiated by obeying the LaMar model with a slight extra simple growth by diffusion advancement. The in situ real-time liquid phase analysis using STEM, AFM, and XAS techniques is used to control precursor decomposition to the nanocrystal formation process and should be a non-stoppable technique. Solution combustion synthesis (SCS) is a time-/energy-efficient self-sustained process that produces mass-/ion transport active porous materials. SCS also permits the synthesis of evenly distributed-doped and hybrid-nanomaterials, which are beneficial in tuning crucial properties of the materials. The growth and development of nanocrystals, dehydrating the sol in the presence of a surfactant or/and fuel results in combustion once it arrives at the ignition temperature. Besides, the kinetic and thermodynamics controlled architecture-directing agent-assisted SCS offers colloidal nanocrystal framework formation, which is currently highly applicable for energy devices. This short review provides insightful information that adds to the existing nanocrystal synthesis process and solution combustion synthesis and recommends future directions in the field.

The LaMar model visualizes the process of nanocrystal formation. The solution combustion synthesis approach is a noble methodology resulting in highly stable and ordered porous nanomaterials.