Additive Manufacturing of Organic Electrochemical Transistors: Methods, Device Architectures, and Emerging Applications

Organic electrochemical transistors (OECTs) are key devices in a large set of application fields including bioelectronics, neuromorphics, sensing, and flexible electronics. This review explores the advancements in additive manufacturing techniques accounting for printing technologies, device architectures, and emerging applications. The promising applications of printed OECTs, ranging from biochemical sensors to neuromorphic computing are examined, showcasing their versatility. Despite significant advancements, ongoing challenges persist, such as material-related issues, inconsistencies in film homogeneity, and the scalability of integration processes. This review identifies these critical obstacles and offers targeted solutions and future research directions aimed at enhancing the performance and reliability of fully-printed OECTs. By addressing these challenges, the aim of this study is to facilitate the development of next-generation OECTs that can meet the demands of emerging applications in sustainable and intelligent electronic and bioelectronic systems.

Exploring nanoarchitectonics and optical properties of PAA-ZnO@BCP wide-band-gap organic semiconductors

This work reports the formation of polyacrylic acid (PAA)-zinc oxide (ZnO)-bromocresol purple (BCP), (PAA-ZnO@ (0.00-0.01) BCP wide-bandgap organic semiconductors deposited onto glass substrates via a sol-gel polymerization process. These semiconductor films were deposited on glass substrates using a spin coating and then dried at 60 °C. The PAA-ZnO film appeared to be of amorphous phase, and films loaded with BCP revealed semicrystalline behavior. The surface of the films exhibited adherence and extended grains. The hydrogen bonds formed between PAA-ZnO and the BCP dye within the PAA-ZnO@BCP films was performed using FTIR-spectroscopy. The prepared nanocomposites demonstrate an indirect band transition which is affected slightly by adding ZnO and BCP dye. Optical parameters such as the absorption coefficient, the refractive index, the dielectric constant, optical conductivity, optical depth, and optical electronegativity of the prepared nanocomposites were studied as functions of incident light energy (wavelength). The PAA carbonyl group n-π* transition and BCP aromatic ring π-π* transitions were detected at about 285 (for all samples) and 432 nm (for BCP loaded samples), respectively. The superior photoluminescence characteristics observed in the BCP/PAA-Zn films excited with a wavelength of 250 nm indicated the successful loading of the BCP dye during the self-aggregation of the PAA-Zn film.

Intramolecular Palladium Catalyst Transfer on Benzoheterodiazoles as Acceptor Monomers and Discovery of Catalyst Transfer Inhibitors

Intramolecular catalyst transfer on benzoheterodiazoles was investigated in Suzuki-Miyaura coupling reactions and polymerization reactions with t Bu3 PPd precatalyst. In the coupling reactions of dibromobenzotriazole, dibromobenzoxazole, and dibromobenzothiadiazole with pinacol phenylboronate, the product ratios of monosubstituted product to disubstituted product were 0/100, 27/73, and 89/11, respectively, indicating that the Pd catalyst undergoes intramolecular catalyst transfer on dibromobenzotriazole, whereas intermolecular transfer occurs in part in the case of dibromobenzoxazole and is predominant for dibromobenzothiadiazole. The polycondensation of 1.3 equivalents of dibromobenzotriazole with 1.0 equivalent of para- and meta-phenylenediboronates afforded high-molecular-weight polymer and cyclic polymer, respectively. In the case of dibromobenzoxazole, however, para- and meta-phenylenediboronates afforded moderate-molecular-weight polymer with bromine at both ends and cyclic polymer, respectively. In the case of dibromobenzothiadiazole, they afforded low-molecular-weight polymers with bromine at both ends. Addition of benzothiadiazole derivatives interfered with catalyst transfer in the coupling reactions.

How Regiochemistry Influences Aggregation Behavior and Charge Transport in Conjugated Organosulfur Polymer Cathodes for Lithium-Sulfur Batteries

For lithium-sulfur (Li-S) batteries to become competitive, they require high stability and energy density. Organosulfur polymer-based cathodes have recently shown promising performance due to their ability to overcome common limitations of Li-S batteries, such as the insulating nature of sulfur. In this study, we use a multiscale modeling approach to explore the influence of the regiochemistry of a conjugated poly(4-(thiophene-3-yl)benzenethiol) (PTBT) polymer on its aggregation behavior and charge transport. Classical molecular dynamics simulations of the self-assembly of polymer chains with different regioregularity show that a head-to-tail/head-to-tail regularity can form a well-ordered crystalline phase of planar chains allowing for fast charge transport. Our X-ray diffraction measurements, in conjunction with our predicted crystal structure, confirm the presence of crystalline phases in the electropolymerized PTBT polymer. We quantitatively describe the charge transport in the crystalline phase in a band-like regime. Our results give detailed insights into the interplay between microstructural and electrical properties of conjugated polymer cathode materials, highlighting the effect of polymer chain regioregularity on its charge transport properties.

Cross-Dehydrogenative Coupling Polymerization via C-H Activation for the Synthesis of Conjugated Polymers

Owing to their versatile (opto)electronic properties, conjugated polymers have found application in several organic electronic devices. Cross-coupling reactions such as Stille, Suzuki, Kumada couplings, and direct arylation reactions have proved to be effective for their synthesis. More atom-efficient oxidative direct arylation polymerization has also been reported for making homopolymers. However, growing interest toward donor-acceptor polymers has led to the recent emergence of cross-dehydrogenative coupling (CDC) polymerization to synthesize alternating copolymers without any prefunctionalization of monomers. Metal-catalyzed cross-coupling of two simple arenes via double C-H activation, or of an arene with an alkene via oxidative Heck-type reaction have been used so far for CDC polymerization. In this article, we discuss the development of CDC polymerization protocols along with the relevant small molecule CDC reactions for an improved understanding of these reactions.

Sol-Gel/Gel Casting Nanoarchitectonics of Hybrid Fe2O3–ZnO/PS-PEG Nanocomposites and Their Optomagnetic Properties

Polymer networks incorporated with iron and zinc oxide nanoparticles have superparamagnetic and electrical characteristics where it can be employed in a variety of significant applications. To achieve optimal distribution and connection of nanoparticles in various polymeric matrices, it is required to investigate their dispersion performance with varied contents and the impact on their physical characteristics. A controlled sol-gel method is used combined with gel casting to synthesize organic-inorganic nanocomposites of (ZnO)x(1 − x)Fe2O3 loaded within a polystyrene-polyethylene glycol matrix. The structural and morphological assembly of the hydrogen bonds between the inorganic and organic parts is verified using X-ray diffraction (XRD) and scanning/transmission electron microscope (SEM/TEM) for the synthesized nanocomposites. The existence of the Fe aggregates, Zn/Fe pairs, and organic molecules was also confirmed by FTIR spectra. Optical and magnetic properties were evaluated. The band gap, refractive index, optical dielectric constant, and optical electronegativity were extracted.

Synergistic catalysis for the synthesis of semiconducting polymers

Organic semiconductors have received much interest over the past few decades. As the field has progressed, so has the complexity of the molecular structures of organic semiconductors. Often, the highest-performing organic semiconductors (i.e., those with the highest charge mobility or those that provide the highest power conversion efficiencies in organic photovoltaics) involve complex syntheses, making them very challenging to synthesize, even by experienced synthetic chemists. In this focused review, we report on recent efforts in developing more efficient synthetic pathways. Specifically, the concept of synergistic catalysis, which involves the use of two or more catalysts with orthogonal reactivity to enable reactions that are not possible with the use of a single catalyst, is introduced. Synergistic catalysis allows for controlled polymerizations, room-temperature reactions, and/or polymerizations with greater regioselectivity, opening the door to more time-, labor-, cost-, and energy-saving methods for synthesizing semiconducting polymers.

Circular Discovery in Small Molecule and Conjugated Polymer Synthetic Methodology

Simple and efficient methods are a key consideration for small molecule and polymer syntheses. Direct arylation polymerization (DArP) is of increasing interest for preparing conjugated polymers as an effective approach compared to conventional cross-coupling polymerizations. As DArP sees broader utilization, advancements are needed to access materials with improved properties and different monomer structures and to improve the scalability of conjugated polymer synthesis. Presented herein are considerations for developing new methods of conjugated polymer synthesis from small molecule transformations, exploring how DArP has successfully used this approach, and presenting how emerging polymerization methodologies are developing similarly. While it is common to adapt small molecule methods to polymerizations, we demonstrate the ways in which information gained from studying polymerizations can inform and inspire greater advancements in small molecule transformations. This circular approach to organic synthetic method development underlines the value of collaboration between small molecule and polymer-based synthetic research groups.

Pairing Suzuki–Miyaura cross-coupling and catalyst transfer polymerization

Borylation strategies to make AB Suzuki–Miyaura monomers for use in catalyst-transfer polymerization with nickel or palladium catalysts.

Organic Electrochemical Transistors (OECTs) Toward Flexible and Wearable Bioelectronics

Organic electronics have emerged as a fascinating area of research and technology in the past two decades and are anticipated to replace classic inorganic semiconductors in many applications. Research on organic light-emitting diodes, organic photovoltaics, and organic thin-film transistors is already in an advanced stage, and the derived devices are commercially available. A more recent case is the organic electrochemical transistors (OECTs), whose core component is a conductive polymer in contact with ions and solvent molecules of an electrolyte, thus allowing it to simultaneously regulate electron and ion transport. OECTs are very effective in ion-to-electron transduction and sensor signal amplification. The use of synthetically tunable, biocompatible, and depositable organic materials in OECTs makes them specially interesting for biological applications and printable devices. In this review, we provide an overview of the history of OECTs, their physical characterization, and their operation mechanism. We analyze OECT performance improvements obtained by geometry design and active material selection (i.e., conductive polymers and small molecules) and conclude with their broad range of applications from biological sensors to wearable devices.

Chain-Growth Polymerization of Benzotriazole Using Suzuki-Miyaura Cross-Coupling and Dialkylbiarylphosphine Palladium Catalysts

Electron-deficient (n-type) conjugated materials are commonly prepared via step-growth methods with limited control over the molecular weight and molecular weight distribution of the resulting polymers. In this communication, we demonstrate that Pd-dialkylbiarylphosphine catalysts enable the chain-growth polymerization of benzo[1,2,3]triazole using Suzuki-Miyaura coupling with molecular weight control and modest molecular weight distributions (Đ ∼ 1.2-1.6). The importance of a free ligand in the reaction mixture during polymerization was established by analysis of polymer samples using GPC and MALDI-TOF mass spectrometry. A block copolymer with poly(3-hexylthiophene) was also synthesized by sequential monomer addition. The success of these commercially available catalysts for polymerization of benzotriazole highlights their potential for chain-growth reactions with other bicyclic arenes in the future.

Dehalogenative or Deprotonative? The Preparation Pathway to the Organometallic Monomer for Transition-Metal-Catalyzed Catalyst-Transfer-Type Polymerization of Thiophene Derivatives

Due to a wide range of applications in electronic materials, polythiophenes attract considerable attention in organic and polymer syntheses as well as in materials science. For the purpose of developing the practical synthetic protocol, this review focuses on the deprotonative pathway in the preparation of thiophene organometallic monomer, which was shown to be effective employing 2-halo-3-substituted thiophene as a monomer precursor. The thus metallated thiophene monomer was shown to undergo polymerization by nickel(II) complex catalysis, with which highly regioregular head-to-tail (HT)-type polythiophenes were obtained with controlled molecular weight and molecular weight distribution. Several polythiophene derivatives with modified thiophene-ring and side-chain structures were shown to be designed in order to achieve the designed functionality as materials.

Formal preparation of regioregular and alternating thiophene-thiophene copolymers bearing different substituents

Differently substituted thiophene–thiophene-alternating copolymers were formally synthesized employing a halo-bithiophene as a monomer. Nickel-catalyzed polymerization of bithiophene with substituents at the 3-position, including alkyl-, fluoroalkyl-, or oligosiloxane-containing groups, afforded the corresponding copolymers in good to excellent yield. The solubility test in organic solvents was performed to reveal that several copolymers showed a superior solubility. X-ray diffraction analysis of the thin film of the alternating copolymers composed of methyl and branched oligosiloxane substituents was also performed, and the results suggested the formation of a dual-layered film structure.

Recent developments in the synthesis of regioregular thiophene-based conjugated polymers for electronic and optoelectronic applications using nickel and palladium-based catalytic systems

Thiophene-based conjugated polymers are important conjugated polymers due to their exceptional optical and conductive properties, over the past few decades many researchers have designed novel strategies to reach more efficient materials for electronic applications.

AB- Versus AA+BB-Suzuki Polycondensation: A Palladium/Tris(tert-butyl)phosphine Catalyst Can Outperform Conventional Catalysts

A Pd/Pt-Bu₃ catalyst having bulky, electron-rich ligands significantly outperforms conventional "step-growth catalysts" Pd(PPh₃ )₄ and Pd(Po-Tol₃ )₃ in the Suzuki polycondensation of the AB-type arylene-based monomers, such as some of the substituted fluorenes, carbazoles, and phenylenes. In the AA+BB polycondensation, Pd/Pt-Bu₃ also performs better under homogeneous reaction conditions, in combination with the organic base Et₄ NOH. The superior performance of Pd/Pt-Bu₃ is discussed in terms of its higher reactivity in the oxidative addition step and inherent advantages of the intramolecular catalyst transfer, which is a key step joining catalytic cycles of the AB-polycondensation. These findings are applied to the synthesis of a carbazole-based copolymer designed for the use as a hole conductor in solution-processed organic light-emitting diodes.

Amphiphilic multicomponent molecular brushes

Multicomponent molecular brushes containing amphiphilic polymer moieties are promising objects of research of macromolecular chemistry. The development of stimulus-responsive systems sensitive to changes in environmental parameters, based on the molecular brushes, opens up new possibilities for their applications in medicine, biochemistry and microelectronics. The review presents the current understanding of the structures of main types of amphiphilic multicomponent brushes, depending on the chemical nature and type of coupling of the backbone and side chains. The approaches to the controlled synthesis of multicomponent molecular brushes of different architecture are analyzed. Self-assembly processes of multicomponent molecular brushes in selective solvents are considered.

The bibliography includes 259 references.

Rapid access to (cycloalkyl)tellurophene oligomer mixtures and the first poly(3-aryltellurophene)

New poly- and oligotellurophenes bearing cycloalkyl and 3-aryl substituents have been reported, with narrow band gaps approaching 1.3 eV observed.

The role of halogens in the catalyst transfer polycondensation for π-conjugated polymers

Catalyst transfer polycondensation is the only method to prepare π-conjugated polymers in a chain-growth manner, yet several aspects that underlie this polymerization are not fully understood. Here, we investigate the nickel-catalyzed polymerization mechanisms of a series of thiophene monomers bearing different halogen functionalities (Cl, Br, I). We have discovered the significant role that halogens and magnesium salts play in this polymerization. More specifically, the catalyst resting state changes depending on the type of halogenated monomer. For chlorinated monomers a mixture of Ni(ii)-dithienyl and dissociated Ni(phosphine) complexes are the resting states, which results in uncontrolled polymerization. For brominated monomers, a Ni(ii)-dithienyl complex is the resting state, which leads to controlled polymerization. For iodinated monomers, a Ni(ii)-thienyl iodide complex is the resting state, and notable inhibition by magnesium salt by-products is observed. The catalyst resting state changes to a Ni(ii)-dithienyl complex when a turbo Grignard reagent (i-PrMgCl·LiCl) is used. These findings are used to guide the design of a new monomer, 2-bromo-3-(2-ethylhexyl)-5-iodotellurophene, which enables the first controlled polymerization of a tellurophene monomer containing a sterically encumbered 2-ethylhexyl side chain. These insights are crucial for deepening the mechanistic understanding of Kumada cross coupling reactions and the controlled synthesis of π-conjugated polymers.

A Polymer Blend Approach for Creation of Effective Conjugated Polymer Charge Transport Pathways

Understanding the role of the distribution of polymer chain lengths on process-structure-property relationships in semiconducting organic electronics has remained elusive due to challenges in synthesizing targeted molecular weights ( M_w) and polydispersity indices. Here, a facile blending approach of various poly(3-hexylthiophene) (P3HT) molecular weights is used to investigate the impact of the distribution of polymer chain lengths on self-assembly into aggregates and associated charge transport properties. Low and high M_w samples were blended to form a highly polydisperse sample which was compared to a similar, medium M_w control. Self-assembly was induced by preprocessing the polymer solution with UV irradiation and subsequent solution aging before deposition via blade-coating. Superior charge carrier (hole) mobilities were observed for the blend and control samples. Furthermore, their solution lifetimes exceeded 14 days. UV-vis spectral analysis suggests that low M_w P3HT lacks the mesoscale crystallinity required for percolative charge transport. In contrast, when the M_w is too high, the polymer rapidly aggregates, leading to paracrystalline disorder and structural inhomogeneity that interrupts charge-transfer pathways. The role of grain boundaries, fibrillar order, and macroscale alignment is characterized via grazing-incidence wide-angle X-ray scattering, atomic force microscopic, and optical microscopic techniques. The results presented here provide additional guidance on the interplay between polymer solubility, self-assembly, network interconnectivity, and charge transport to enable robust polymer ink formulations with reliable and reproducible performance attributes.

Dual-Catalytic Ag-Pd System for Direct Arylation Polymerization to Synthesize Poly(3-hexylthiophene)

Direct arylation polymerization (DArP) has gained interest in materials chemistry as a method to synthesize conjugated polymers with minimal use of harsh reagents and additional steps. Traditional DArP conditions do not readily yield ideal polymerization characteristics, including chain-growth and low dispersities. It would be of great utility to advance DArP methodology to become competitive with traditional conjugated polymerization techniques. We have developed conditions for a dual-catalytic Ag-Pd system for the synthesis of poly(3-hexylthiophene) (P3HT) that exhibits chain-growth kinetics, low dispersities, and catalyst chain association by Pd. Specifically, the presence of Ag-carboxylate additives plays a beneficial role in the polymerization as a C-H activating agent, while PEPPSI-iPr is used as the Pd source for C-C coupling. The addition of pyridine is necessary to inhibit Pd-mediated C-H activation in the interest of catalyst orthogonality, which can lower dispersities.

ipso-Arylative polymerization as a route to π-conjugated polymers: synthesis of poly(3-hexylthiophene)

Palladium-catalyzed ipso-arylative polymerization of diphenylcarbinol-substituted thiophene derivatives proceeds to reasonably high molecular weights, but is limited by side reactions.