Synergistic Behavior of Polyethyleneimine and Epoxy Monomers Loaded in Mesoporous Silica as a Corrosion-Resistant Self-Healing Epoxy Coating

Corrosion is a significant problem and is, to a large extent, responsible for the degradation of metallic parts. In this direction, mesoporous silica particles (MSPs) were synthesized by a sol-gel technique and had an average pore diameter of ∼6.82 nm. The MSPs were loaded with polyethyleneimine (PEI) and epoxy monomers and, after that, carefully mixed into the epoxy matrix to formulate new modified polymeric coatings. The microstructural, compositional, structural, and thermal properties were investigated using various characterizing tools [Transmission electron microscopy, Fourier transform infrared spectroscopy, hermogravimetric analysis (TGA), and X-ray photoelectron spectroscopy]. TGA confirms the loading of mesoporous silica with a corrosion inhibitor, and its estimated loading amount is ∼8%. The electrochemical impedance spectroscopy properties of the reference and modified coated samples confirm the promising anti-corrosive performance of the synthesized polymeric smart coatings. Localized electrochemical tests (scanning vibrating electrode technique and scanning ion-selective electrode technique) evidence the corrosion inhibition ability of the coating, and its self-healing was also observed during 24 h of immersion. The decent anti-corrosion performance of the modified coatings can be credited to the efficient synergistic effect of the PEI and epoxy monomer.

Tribological and thermal characteristics of epoxy-based composites by incorporating polyaryletherketone

Current research work focuses on the tribological and thermal properties of epoxy resin matrix composites, which were modified by polyaryletherketone (PAEK-C). The results of the infrared spectra and morphologies of fracture surfaces experiments corroborate the successful synthesis of the materials. From the tribological experiments, it can be known that when the mass fraction of PAEK-C was 10 phr., the corresponding composite exhibited the outstanding wear performances, which could be ascribed to the higher H/E ratio. Based on the results of tribological experiments, it could be obtained that the main wear mechanism is governed by combination of the plastic deformation, creation of vertical cracks in the sliding track, separation of debris, and material waves due to adhesions. In addition, the glass transition temperatures ( Tg) and heat-resistance index ( THRI) of the PAEK-C/epoxy resin higher than those of pure epoxy resin matrix, respectively. Furthermore, when the mass fraction of PAEK-C increased, the heat resistance index ( THRI) of the corresponding composite is 196.3°C, which is higher than that of neat epoxy resin (180.9°C). Also, according to the results of thermogravimetric analysis experiments, it could conclude that the activation energy of the curing process is situated in the range of 150–160 kJ mol−1 depending on the mass fraction of epoxy resins.

Improved interfacial performance of carbon fiber/polyetherimide composites by polyetherimide and modified graphene oxide complex emulsion type sizing agent

In the field of interfacial enhancement of composite, sizing method has attracted extensive attention. In this research, a new complex emulsion type sizing agent containing polyetherimide (PEI) and covalently chemical functionalized graphene oxide (GO) was first proposed to further improve the interfacial adhesion of carbon fiber (CF)/PEI composites, adapt to the high processing temperature, and overcome the shortcomings of the solution type sizing agent. The emulsion was prepared by the emulsion/solvent evaporation method. In order to avoid the agglomeration of nanomaterials on CF surface, the monomer and polymer structure of PEI was used to functionalize GO, so as to achieve better compatibility and dispersion of GO in PEI. The physicochemical state of CF surface was characterized and the successful introduction of GO was verified. The microbond test revealed that the introduction of GO further improved the IFSS compared with only PEI sizing. When GO grafted with PEI was used as the main component of the sizing agent, the IFSS reached the largest with an increasement of 55.96%. The mechanism of interfacial reinforcement was proposed. Increased ability of mechanical interlocking, the mutual solubility between PEI molecular chains, and the improvement in wettability may be beneficial to the interfacial strength. This mild and effective modification method provided theoretical guidance for the interfacial enhancement of composites and was expected to be applied in industrial production.

Synergy between Phenoxy and CSR Tougheners on the Fracture Toughness of Highly Cross-Linked Epoxy-Based Composites

A remarkable synergistic increase in fracture toughness by 130% is demonstrated for a CFRP high performance epoxy composite when adding an equal weight combination of phenoxy thermoplastic and core-shell rubber (CSR) toughening agents, as compared to a single toughener at a comparable total concentration of around 10 wt%. The dual-toughened matrix exhibits an unusual morphological arrangement of the two toughener agents. The interlaminar shear strength of the composites is also synergistically improved by about 75% as compared to the reference while the compression modulus reduction and viscosity increase are significantly smaller than for the single phenoxy toughened system. A partial filtering of the CSR particles by the dense CF fabric during pre-pregging leads to a less than optimum CSR dispersion in the composites, showing that the synergy can be further optimized, possibly to the same level as the unreinforced systems.

Phase separation of ternary epoxy/PEI blends with higher molecular weight of tertiary component polysiloxane

A tertiary component with higher molecular weight of epoxy terminated polysiloxane (DMS-E11) was incorporated into the diglycidyl ether of bisphenol-A (DGEBA)/thermoplastic polyetherimide (PEI) blends. In this ternary DGEBA/PEI/DMS-E11 system, 25 or 30 wt% PEI and no more than 20 wt% DMS-E11 were used to ensure the formation of a continuous PEI-rich phase via reaction induced phase separation for optimum mechanical properties of blends. The results of morphology monitoring by OM and TRLS indicated that the addition of DMS-E11 could accelerate phase separation of DGEBA/PEI. Obvious differences were observed by SEM/EDS in the final morphologies of the blends. DMS-E11 localized in the PEI-rich phase continuously while it separated with DGEBA into spherical particles in the DGEBA-rich phase. DMA measurements found that the storage modulus and T_g decreased with DMS-E11 content but were compensated partly by the presence of PEI. The results of tensile tests confirmed the synergistic strengthening for epoxy resin from PEI and DMS-E11.

Effect of higher molecular weight epoxy-terminated polysiloxane DMS-E11 on morphologies and properties of DGEBA/PEI blends.

Toughening of Epoxy Systems with Interpenetrating Polymer Network (IPN): A Review

Epoxy resins are widely used for different commercial applications, particularly in the aerospace industry as matrix carbon fibre reinforced polymers composite. This is due to their excellent properties, i.e., ease of processing, low cost, superior mechanical, thermal and electrical properties. However, a pure epoxy system possesses some inherent shortcomings, such as brittleness and low elongation after cure, limiting performance of the composite. Several approaches to toughen epoxy systems have been explored, of which formation of the interpenetrating polymer network (IPN) has gained increasing attention. This methodology usually results in better mechanical properties (e.g., fracture toughness) of the modified epoxy system. Ideally, IPNs result in a synergistic combination of desirable properties of two different polymers, i.e., improved toughness comes from the toughener while thermosets are responsible for high service temperature. Three main parameters influence the mechanical response of IPN toughened systems: (i) the chemical structure of the constituents, (ii) the toughener content and finally and (iii) the type and scale of the resulting morphology. Various synthesis routes exist for the creation of IPN giving different means of control of the IPN structure and also offering different processing routes for making composites. The aim of this review is to provide an overview of the current state-of-the-art on toughening of epoxy matrix system through formation of IPN structure, either by using thermoplastics or thermosets. Moreover, the potential of IPN based epoxy systems is explored for the formation of composites particularly for aerospace applications.

An overview of viscoelastic phase separation in epoxy based blends

The viscoelastic effects during reaction induced phase separation play an important role in toughening epoxy-based blends. The large difference in molecular weight/glass transition temperature between the blend components before the curing reaction results in dynamic asymmetry, causing viscoelastic effects during phase separation accompanying the curing reaction. This review will focus on the key factors responsible for viscoelastic phase separation in epoxy-based blends and hybrid nanocomposites. Time-resolved characterization techniques such as rheometry, small angle laser light scattering, optical microscopy etc., are mainly used for monitoring the viscoelastic effects during phase separation. Incorporation of nanofillers in epoxy thermoplastic blends enhances the viscoelastic phase separation due to the increase in dynamic asymmetry. Different theoretical models are identified for the determination of processing parameters such as temperature, viscosity, phase domain size, and other parameters during the viscoelastic phase separation process. The effect of viscoelastic phase separation has a very strong influence on the domain parameters of the blends and thereby on the ultimate properties and applications.

Development of Stiff, Tough and Conductive Composites by the Addition of Graphene Nanoplatelets to Polyethersulfone/Epoxy Composites

In this study, polyethersulfone (PES) was blended into epoxy resins to improve the fracture toughness of the epoxy resin without loss of mechanical properties, and then two grades of pristine graphene nanoplatelets (GnPs) were separately introduced into the PES/epoxy system to fabricate thermally conductive GnPs/PES/epoxy composites with high toughness as well as high stiffness. It was observed that the addition of GnPs obviously affected the final phase morphology by suppressing the phase separation process of the PES modified epoxy due to the increased viscosity and cure-reaction rate of PES/epoxy. The GnPs with a larger lateral dimension revealed a greater reinforcing effect, and the inclusion of 3 wt % GnPs (~5 μm in diameter) endowed the PES/epoxy matrix with a good thermal conductivity and improved the tensile, flexural, and storage modulus by 27.1%, 17.5%, and 15.6% (at 30 °С), respectively. Meanwhile, the fracture toughness was further enhanced by about 29.5% relative to the PES modified epoxy at the same GnPs concentration. The positive results suggest that the modification of epoxy resins using the PES and GnPs is an attractive approach for fabricating tougher and stiffer epoxy-based nanocomposites with multifunctional properties, which could widen the industrial applications of the epoxy resins.

Preparation of Polyimide/Graphene Oxide Nanocomposite and Its Application to Nonvolatile Resistive Memory Device

2,6-Diaminoanthracene (AnDA)-functionalized graphene oxide (GO) (AnDA-GO) was prepared and used to synthesize a graphene oxide-based polyimide (PI-GO) by the in-situ polymerization method. A PI-GO nanocomposite thin film was prepared and characterized by infrared (IR) spectroscopy, thermogravimetric analysis (TGA) and UV-visible spectroscopy. The PI-GO film was used as a memory layer in the fabrication of a resistive random access memory (RRAM) device with aluminum (Al) top and indium tin oxide (ITO) bottom electrodes. The device showed write-once-read-many-times (WORM) characteristics with a high ON/OFF current ratio (Ion/Ioff = 3.41 × 10⁸). This excellent current ratio was attributed to the high charge trapping ability of GO. In addition, the device had good endurance until the 100th cycle. These results suggest that PI-GO is an attractive candidate for applications in next generation nonvolatile memory.

Surface modification effects on the tensile properties of functionalised graphene oxide epoxy films

Graphene oxide (GO) is a candidate for nanofillers to improve the mechanical and thermal stability of nanocomposites. In order to determine the molecular interaction to improve the mechanical properties of GO–epoxy resin composites, we investigated the relationship between GO oxidation properties and the tensile strength of the epoxy resin. With respect to GO preparation, graphite was oxidised by the Brodie or Hummers method, and the oxidised GO was reduced or chloride substituted. The X-ray photoelectron spectroscopy (XPS) spectral patterns indicate that a shorter Brodie oxidation method GO (B-GO) is associated with a higher proportion of hydroxyl groups. The oxidised GO materials, with the exception of the sample produced by the 54 h Brodie oxidation method, improved the tensile strength of the composites while the epoxy resin with reduced or chlorinated GO did not increase the tensile strength of the film. Based on XPS and elemental analyses, the improvement in the tensile strength is due to the presence of O atom based functional groups, such as hydroxyl groups, on the GO surface. The interaction between the epoxy resin and O atom based functional groups on the GO contributes to improving the tensile strength of the composites.

In order to determine the molecular interaction to improve the mechanical properties of graphene oxide (GO)–epoxy resin composites, we investigated the relationship between GO oxidation properties and the tensile strength of the epoxy resin.

Dichlorobenzene: an effective solvent for epoxy/graphene nanocomposites preparation

It is generally recognized that dimethylformamide (DMF) and ethanol are good media to uniformly disperse graphene, and therefore have been used widely in the preparation of epoxy/graphene nanocomposites. However, as a solvent to disperse graphene, dichlorobenzene (DCB) has not been fully realized by the polymer community. Owing to high values of the dispersion component (δ_d) of the Hildebrand solubility parameter, DCB is considered as a suitable solvent for homogeneous graphene dispersion. Therefore, epoxy/graphene nanocomposites have been prepared for the first time with DCB as a dispersant; DMF and ethanol have been chosen as the reference. The colloidal stability, mechanical properties, thermogravimetric analysis, dynamic mechanical analysis and scanning electron microscopic images of nanocomposites have been obtained. The results show that with the use of DCB, the tensile strength of graphene has been improved from 64.46 to 69.32 MPa, and its flexural strength has been increased from 97.17 to 104.77 MPa. DCB is found to be more effective than DMF and ethanol for making stable and homogeneous graphene dispersion and composites.

Reasons and remedies for the agglomeration of multilayered graphene and carbon nanotubes in polymers

One of the main issues in the production of polymer nanocomposites is the dispersion state of filler as multilayered graphene (MLG) and carbon nanotubes (CNTs) tend to agglomerate due to van der Waals forces. The agglomeration can be avoided by using organic solvents, selecting suitable dispersion and production methods, and functionalizing the fillers. Another proposed method is the use of hybrid fillers as synergistic effects can cause an improvement in the dispersion state of the fillers. In this review article, various aspects of each process that can help avoid filler agglomeration and improve dispersion state are discussed in detail. This review article would be helpful for both current and prospective researchers in the field of MLG- and CNT-based polymer nanocomposites to achieve maximum enhancement in mechanical, thermal, and electrical properties of produced polymer nanocomposites.

Mechanical, Thermal, and Electrical Properties of Graphene-Epoxy Nanocomposites-A Review

Monolithic epoxy, because of its brittleness, cannot prevent crack propagation and is vulnerable to fracture. However, it is well established that when reinforced—especially by nano-fillers, such as metallic oxides, clays, carbon nanotubes, and other carbonaceous materials—its ability to withstand crack propagation is propitiously improved. Among various nano-fillers, graphene has recently been employed as reinforcement in epoxy to enhance the fracture related properties of the produced epoxy–graphene nanocomposites. In this review, mechanical, thermal, and electrical properties of graphene reinforced epoxy nanocomposites will be correlated with the topographical features, morphology, weight fraction, dispersion state, and surface functionalization of graphene. The factors in which contrasting results were reported in the literature are highlighted, such as the influence of graphene on the mechanical properties of epoxy nanocomposites. Furthermore, the challenges to achieving the desired performance of polymer nanocomposites are also suggested throughout the article.

Enhanced molecular level dispersion and interface bonding at low loading of modified graphene oxide to fabricate super nylon 12 composites

Development of advanced graphene based polymer composites is still confronted with severe challenges due to its poor dispersion caused by restacking, weak interface bonding, and incompatibility with polymer matrices which suppress exertion of the actual potential of graphene sheets in composites. Here, we have demonstrated an efficient chemical modification process with polyethylenimine (PEI) to functionalize graphene oxide which can overcome the above-mentioned drawbacks and also can remarkably increase the overall strength of the nylon 12 composites even at very low graphene loading. Chemical modification was analyzed by various surface characterizations including X-ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, and X-ray diffraction. Addition of only 0.25 and 0.35 wt % modified GO showed 37% and 54% improvement in tensile strength and 65% and 74% in Young's modulus, respectively, compared with that of the neat polymer. The dynamic mechanical analysis showed ∼39% and 63% increment in storage modulus of the nanocomposites. Moreover, the nanocomposites exhibited significantly high thermal stability (∼15 °C increment by only 0.35 wt %) as compared to neat polymer. Furthermore, the composites rendered outstanding resistance against various chemicals.

Chemical functionalization of graphene to augment stem cell osteogenesis and inhibit biofilm formation on polymer composites for orthopedic applications

Toward designing the next generation of resorbable biomaterials for orthopedic applications, we studied poly(ε-caprolactone) (PCL) composites containing graphene. The role, if any, of the functionalization of graphene on mechanical properties, stem cell response, and biofilm formation was systematically evaluated. PCL composites of graphene oxide (GO), reduced GO (RGO), and amine-functionalized GO (AGO) were prepared at different filler contents (1%, 3%, and 5%). Although the addition of the nanoparticles to PCL markedly increased the storage modulus, this increase was largest for GO followed by AGO and RGO. In vitro cell studies revealed that the AGO and GO particles significantly increased human mesenchymal stem cell proliferation. AGO was most effective in augmenting stem cell osteogenesis leading to mineralization. Bacterial studies revealed that interaction with functionalized GO induced bacterial cell death because of membrane damage, which was further accentuated by amine groups in AGO. As a result, AGO composites were best at inhibiting biofilm formation. The synergistic effect of oxygen containing functional groups and amine groups on AGO imparts the optimal combination of improved modulus, favorable stem cell response, and biofilm inhibition in AGO-reinforced composites desired for orthopedic applications. This work elucidates the importance of chemical functionalization of graphene in polymer composites for biomedical applications.

Cure kinetics of exfoliated bio-based epoxy/clay nanocomposites developed from acrylated epoxidized castor oil and diglycidyl ether bisphenol A networks

A bio-based epoxy monomer was synthesized by acrylation of epoxidized castor oil (ECO). Subsequently, acrylated ECO (AECO)-toughened diglycidyl ether of bisphenol A (DGEBA) nanocomposites were prepared via sol–gel process with the addition of organically treated montmorillonite nanoclays. In this study, the curing kinetics of anhydride-cured DGEBA/AECO monomer with and without clays was studied by non-isothermal differential scanning calorimetry analysis. The apparent activation energy obtained by Flynn–Wall–Ozawa method was reduced from 63 to 59 kJ mol−1 and 69 to 61 kJ mol−1, respectively, with the addition of 1 wt% clay to the DGEBA/10 wt% AECO and DGEBA/20 wt% AECO systems, respectively. The two-parameter Šesták–Berggren autocatalytic model was used to obtain the reaction orders m and n, respectively. The curves obtained by the Málek method show good agreement with the experimental data for bio-based epoxy systems.

Effect of SiO2 nanoparticles on the reaction-induced phase separation in dynamically asymmetric epoxy/PEI blends

The scaling coefficient α decreases significantly when the epoxy/PEI blend is filled with certain concentration of MEK–SiO₂ nanoparticles, implying that the nanoparticles are forcing the coarsening mechanism towards the diffusion-controlled regime.

Preparation of graphene/poly(2-hydroxyethyl acrylate) nanohybrid materials via an ambient temperature “grafting-from” strategy

PHEA polymer brushes were grownin situfrom the surface of graphene sheetsviaSET-LRP through a “grafting-from” strategy at ambient temperature to afford the PHEA/graphene hybrid material with excellent dispersibility in organic solvents.

Epoxy/graphene nanocomposites – processing and properties: a review

Graphene, a 2D fullerene, is a unique material because of its exceptional set of properties. This review has been focused on the processing methods and mechanical, electrical, thermal, and fire retardant properties of epoxy/graphene nanocomposites.

Dual effects of mesoscopic fillers on the polyethersulfone modified cyanate ester: enhanced viscoelastic effect and mechanical properties

Enlarging the filler content and decreasing the filler size contribute to enhancing both viscoelastic effect and mechanical property of polyethersulfone modified cyanate system.