Incorporation of canola meal as a sustainable natural filler in PLA foams

The canola oil industry generates significant waste as canola meal (CM) which has limited scope and applications. This study demonstrates the possibility of valorization of CM as a sustainable natural filler in a biodegradable polymer composite of Poly(lactic acid) (PLA). Generally, interfacial bonding between natural fibers and the polymer matrix in the composite is weak and non-uniform. One possible solution is to derivatize natural fibre to introduce interfacial bond strength and compatibility with the PLA polymer matrix. Here, CM was succinylated in a reactive extrusion process using succinic anhydride at 30 wt% to get 14% derivatization with 0.02 g of -COOH density per g of CM. The CM or succinylated CM at 5 and 15 wt% was co-extruded with amorphous PLA to get composite fibers. CM-PLA and succinylated CM-PLA biocomposites were foamed using a mild and green microcellular foaming process, with CO2 as an impregnating agent without any addition of organic solvents. The properties of the foams were analyzed using differential scanning calorimetry (DSC), Dynamic mechanical thermal analysis (DMTA), shrinkage, and imaging. The addition of CM or succinylated CM as a natural filler did not significantly change the glass transition temperature, melting point, percent crystallization, stiffness, and thermal stability of PLA foams. This suggests succinylation (modification) of CM is not a mandatory step for improving interphase compatibility with the amorphous PLA. The new PLA-CM foams can be a good alternative in the packaging industry replacing the existing petroleum-based polymer foams.

Cellulose fiber-based and engineered capillary foam toward a sustainable, recyclable, and high-performance cushioning structural material

Foam materials have been widely used in cushioning packaging to ensure the integrity of products inside by absorbing energy and preventing collision. However, the extensive use of petroleum-based plastic foams may exacerbate environmental pollution and consume large amounts of energy. Therefore, there has been an increasing focus on producing high-performance and environmentally friendly foams in recent years. In this study, we developed a simple approach for manufacturing cellulose fiber-based capillary foams featuring superior stability and three-dimensional (3D) backbone network cross-linking structure composed of polyvinyl alcohol (PVA) and cationic starch (CS). The resultant capillary foam showed low density (0.154 g/cm3), superior mechanical properties (elastic modulus ranging from 77 to 501 kPa), high energy absorbing efficiency (32.8 %), and low cushioning coefficient (3.0). Besides, the end-of-life cellulose fiber-based capillary foam can be easily recycled for use, showing an attractive closed-loop cycle process. This study presents a unique option for creating affordable, eco-friendly, and malleable foams, demonstrating the potential to substitute the currently used petroleum-based foams in the packaging, food, and transport industries.

Rheological Characteristics of Starch-Based Biodegradable Blends

Thermoplastic starch was blended with commercially available biodegradable polyesters of poly(butylene adipate-co-terephthalate) (PBAT) and poly(lactic acid) (PLA) for its improved performance and processability. The morphology and elemental composition of these biodegradable polymer blends were observed by scanning electron microscopy and energy dispersive X-ray spectroscopy, respectively, while their thermal properties were analyzed using thermogravimetric analysis and differential thermal calorimetry. For rheological analysis, the steady shear and dynamic oscillation tests of three samples at various temperatures were investigated using a rotational rheometer. All three samples exhibited significant shear thinning at all measured temperatures, and their shear viscosity behavior was plotted using the Carreau model. The frequency sweep tests showed that the thermoplastic starch sample exhibited a solid state at all temperatures tested, whereas both starch/PBAT and starch/PBAT/PLA blend samples exhibited viscoelastic liquid behavior after the melting temperature such that their loss modulus at low frequencies was greater than the storage modulus, and inversion occurred at high frequencies (storage modulus > loss modulus).

A comprehensive review on recent advances in preparation, physicochemical characterization, and bioengineering applications of biopolymers

Biopolymers are mainly the polymers which are created or obtained from living creatures such as plants and bacteria rather than petroleum, which has traditionally been the source of polymers. Biopolymers are chain-like molecules composed of repeated chemical blocks derived from renewable resources that may decay in the environment. The usage of biomaterials is becoming more popular as a means of reducing the use of non-renewable resources and reducing environmental pollution produced by synthetic materials. Biopolymers' biodegradability and non-toxic nature help to maintain our environment clean and safe. This study discusses how to improve the mechanical and physical characteristics of biopolymers, particularly in the realm of bioengineering. The paper begins with a fundamental introduction and progresses to a detailed examination of synthesis and a unique investigation of several recent focused biopolymers with mechanical, physical, and biological characterization. Biopolymers' unique non-toxicity, biodegradability, biocompatibility, and eco-friendly features are boosting their applications, especially in bioengineering fields, including agriculture, pharmaceuticals, biomedical, ecological, industrial, aqua treatment, and food packaging, among others, at the end of this paper. The purpose of this paper is to provide an overview of the relevance of biopolymers in smart and novel bioengineering applications.

Graphical abstract

The Graphical abstract represents the biological sources and applications of biopolymers. Plants, bacteria, animals, agriculture wastes, and fossils are all biological sources for biopolymers, which are chemically manufactured from biological monomer units, including sugars, amino acids, natural fats and oils, and nucleotides. Biopolymer modification (chemical or physical) is recognized as a crucial technique for modifying physical and chemical characteristics, resulting in novel materials with improved capabilities and allowing them to be explored to their full potential in many fields of application such as tissue engineering, drug delivery, agriculture, biomedical, food industries, and industrial applications.

Improvements of Arboblend V2 Nature Characteristics through Depositing Thin Ceramic Layers

The paper aims to investigate the behavior of Arboblend V2 Nature biopolymer samples covered with three ceramic powders, Amdry 6420 (Cr₂O₃), Metco 143 (ZrO₂ 18TiO₂ 10Y₂O₃) and Metco 136F (Cr₂O₃-xSiO₂-yTiO₂). The coated samples were obtained by injection molding, and the micropowder deposition was achieved by using the Atmospheric Plasma Spray (APS) method, with varied thickness layers. The present study will only describe the results for nine-layer deposition because, as the number of layers’ increases, the surface quality and mechanical/thermal characteristics such as wear, hardness and thermal resistance are also increased. The followed determinations were conducted: the adhesion strength, hardness on a microscopic scale by micro-indentation, thermal analysis and structural and morphological analysis. The structural analysis has highlighted a uniform deposition for the ZrO₂ 18TiO₂ 10Y₂O₃ layer, but for the layers that contained Cr₂O₃ ceramic microparticles, the deposition was not completely uniform. The thermal analysis revealed structural stability up to a temperature of 230 °C, the major degradation of the biopolymer matrix taking place at a temperature around 344 °C. The samples’ crystalline structure as well as the presence of the Cr₂O₃ compound significantly influenced the micro-indentation and scratch analysis responses. The novelty of this study is given by itself the coating of the Arboblend V2 Nature biopolymer (as base material), with ceramic microparticles as the micropowder coating material. Following the undertaken study, the increase in the mechanical, tribological and thermal characteristics of the samples recommend all three coated biopolymer samples as suitable for operating in harsh conditions, such as the automotive industry, in order to replace plastic materials.

Nanocomposite Biopolymer Arboblend V2 Nature AgNPs

Due to the pressing problems of today’s world, regarding both the finding of new, environmentally friendly materials which have the potential to replace classic ones, and the need to limit the accelerated spread of bacteria in hospitals, offices and other types of spaces, many researchers have chosen to develop their work in this field. Thus, biopolymeric materials have evolved so much that they are gradually becoming able to remove fossil-based plastics from major industries, which are harmful to the environment and implicitly to human health. The biopolymer employed in the present study, Arboblend V2 Nature with silver nanoparticle content (AgNP) meets both aspects mentioned above. The main purpose of the paper is to replace several parts and products in operation which exhibit antibacterial action, preventing the colonization and proliferation of bacteria (Streptococcus pyogenes and Staphylococcus aureus, by using the submerged cultivation method), but also the possibility of degradation in different environments. The biopolymer characterization followed the thermal behavior of the samples, their structure and morphology through specific analyses, such as TGA (thermogravimetric analysis), DSC (differential scanning calorimetry), SEM (scanning electron microscopy) and XRD (X-ray diffraction). The obtained results offer the possibility of use of said biocomposite material in the medical field because of its antibacterial characteristics that have proved to be positive, and, therefore, suitable for such applications. The thermal degradation and the structure of the material highlighted the possibility of employing it in good conditions at temperatures up to 200 °C. Two types of samples were used for thermal analysis: first, in the form of granules coated with silver nanoparticles, and second, test specimen cut from the sample obtained by injection molding from the coated granules with silver nanoparticles.

Electrochemistry Studies of Hydrothermally Grown ZnO on 3D-Printed Graphene

A three-dimensional (3D) printer was utilised for the three-dimensional production of graphene-based pyramids and an efficient hydrothermal procedure for ZnO growth. In particular, the 3D-printed graphene pyramids were forwarded in Pyrex glass bottles with autoclavable screw caps filled with 50 mL of an aqueous solution of zinc nitrate hexahydrate and hexamethylenetetramine for 1 h at 95 °C; sufficient enough time to deposit well-dispersed nanoparticles. X-ray diffraction patterns were in accordance with a Raman analysis and presented the characteristic peaks of graphite along with those of wurtzite ZnO. Different positions on the sample were tested, confirming the uniform dispersion of ZnO on graphene pyramids. From the electrochemical studies, it was found that the charging and discharging processes are affected by the presence of ZnO, indicating one well-defined plateau for each process compared to the previously reported bare graphene pyramids. In total, the material shows a value of 325 mAh g⁻¹, a capacitance retention factor of 92% after 5000 scans, and a coulombic efficiency of 100% for the first scan that drops to 85% for the 5000th scan. This excellent performance is the result of the effect of ZnO and graphene that combines two Li⁺ accommodation sites, and the contribution of graphene pyramids, which provides more available sites to favor lithium storage capacity. Hence, this anode may be a promising electrode material for lithium-ion batteries.

Electrically Conducting and Mechanically Strong Graphene-Polylactic Acid Composites for 3D Printing

The advent of 3D printing has had a disruptive impact in manufacturing and can potentially revolutionize industrial fields. Thermoplastic materials printable into complex structures are widely employed for 3D printing. Polylactic acid (PLA) is among the most promising polymers used for 3D printing, owing to its low cost, biodegradability, and nontoxicity. However, PLA is electrically insulating and mechanically weak; this limits its use in a variety of 3D printing applications. This study demonstrates a straightforward and environment-friendly method to fabricate conductive and mechanically reinforced PLA composites by incorporating graphene nanoplatelets (GNPs). To fully utilize the superior electrical and mechanical properties of graphene, liquid-exfoliated GNPs are dispersed in isopropyl alcohol without the addition of any surfactant and combined with PLA dissolved in chloroform. The GNP-PLA composites exhibit improved mechanical properties (improvement in tensile strength by 44% and maximum strain by 57%) even at a low GNP threshold concentration of 2 wt %. The GNP-PLA composites also exhibit an electrical conductivity of over 1 mS/cm at >1.2 wt %. The GNP-PLA composites can be 3D-printed into various features with electrical conductivity and mechanical flexibility. This work presents a new direction toward advanced 3D printing technology by providing higher flexibility in designing multifunctional 3D printed features.

Poly (lactic acid) blends: Processing, properties and applications

Poly (lactic acid) or polylactide (PLA) is a commercial biobased, biodegradable, biocompatible, compostable and non-toxic polymer that has competitive material and processing costs and desirable mechanical properties. Thereby, it can be considered favorably for biomedical applications and as the most promising substitute for petroleum-based polymers in a wide range of commodity and engineering applications. However, PLA has some significant shortcomings such as low melt strength, slow crystallization rate, poor processability, high brittleness, low toughness, and low service temperature, which limit its applications. To overcome these limitations, blending PLA with other polymers is an inexpensive approach that could also tailor the final properties of PLA-based products. During the last two decades, researchers investigated the synthesis, processing, properties, and development of various PLA-based blend systems including miscible blends of poly l-lactide (PLLA) and poly d-lactide (PDLA), which generate stereocomplex crystals, binary immiscible/miscible blends of PLA with other thermoplastics, multifunctional ternary blends using a third polymer or fillers such as nanoparticles, as well as PLA-based blend foam systems. This article reviews all these investigations and compares the syntheses/processing-morphology-properties interrelationships in PLA-based blends developed so far for various applications.

Synergistic effect of cellulose nanofibres and bio- extracts for fabricating high strength sodium alginate based composite bio-sponges with antibacterial properties

This study investigates the synergistic potential of natural bio-extracts for preparing "all-natural" composite bio-sponges of sodium alginate (SA) with the reinforcement of a natural bio-nanomaterial i.e., cellulose nanofibres (CNFs). Aqueous suspensions of SA and CNFs in various combinations of bio-extracts (Rice water (Rw) and Giloy extract (Ge)) were freeze-dried to obtain the composite bio-sponges. Composites prepared using Rw resulted in structurally more stable samples with porosity above 75% that showed a compact honeycomb-like microstructure with interlocked CNFs network structures. A significant improvement in mechanical performance (400% increment in compressive strength and 800% increment in modulus) and thermal stability (decomposition temperature reaching up to 240 °C from 200 °C) for SA based composite bio-sponges was achieved due to the synergistic effect of Rw and CNFs as compared to conventionally prepared sponges in water. Additionally, the use of Ge has resulted in developing antimicrobial surfaces with up to 98% and 90% growth inhibition efficiency for gram-negative and gram-positive bacteria, respectively. Hence, CNFs and bio-extracts together played a competent role in effective tailoring of structural, thermo-mechanical and antibacterial properties of composite bio-sponges.

Effects of single-modification/cross-modification of starch on the mechanical properties of new biodegradable composites

Starch-based composites with different modified starches were prepared by combining starches with sisal fibers to investigate the effects of single-modification/cross-modification of starch on the mechanical properties of new biodegradable composites.

Largely reinforced polyurethane via simultaneous incorporation of poly(lactic acid) and multiwalled carbon nanotubes

In this study, we simultaneously introduced both poly(lactic acid) (PLA) and multiwalled carbon nanotubes (CNTs) into the polyurethane (PU) matrix via melt blending, to achieve balanced mechanical properties and good conductivity.