Tailored electrical conductivity, electromagnetic shielding and thermal transport in polymeric blends with graphene sheets decorated with nickel nanoparticles

Recent advances in multifunctional electromagnetic interference shielding materials

Electromagnetic interference (EMI) shielding material is the most effective solution to protect electronic devices and human health from the harmful effects of electromagnetic radiation. The study of EMI shielding materials is intensifying in the constantly developing picture of the fourth industrial revolution. Many EMI shielding materials based on metal, carbon, emerging MXene materials, and their composites have been discovered to utilize the EMI shielding performance. However, a huge demand for compact and multi-functional devices requires the integration of new functions into EMI shielding materials. Multifunctional EMI shielding materials perform multiple functions beyond their main function of EMI shielding in a system due to their specific properties. The additional functions can either naturally exist or be specially engineered. This review summarizes the recent progress of cutting-edge multifunctional EMI shielding materials. The possibility of combining multifunction EMI shielding materials, such as strain sensing, humidity sensing, temperature sensing, thermal management, etc., and the difficulties in balancing EMI shielding performance with other functions are also discussed. Lastly, we point out challenges and propose future directions to develop research on multifunctional EMI shielding materials.

Nickel nanoparticle decorated silicon carbide as a thermal filler in thermal conductive aramid nanofiber-based composite films for heat dissipation applications

Aramid nanofibers (ANFs) have shown potential applications in the fields of nanocomposite reinforcement, battery separators, thermal insulation and flexible electronics. However, the inherent low thermal conductivity limits the application of ANFs, currently, to ensure long lifetime in electronics. In this work, new nickel (Ni) nanoparticles were employed to decorate the silicon carbide (SiC) filler by a rapid and non-polluting method, in which nickel acetate tetrahydrate (Ni(CH₃COO)₂·4H₂O) and SiC were mixed and heated under an inert atmosphere. The composites as thermal fillers were applied to prepare an aramid nanofiber (ANF)-based composite film. Our results showed that the decoration of SiC by an appropriate amount of Ni nanoparticles played an important role in improving the thermal conductivity, hydrophobicity, thermal stability, and puncture resistance of the ANF composite film. After adjusting the balling time at 10 h, the optimized content of 10 mol% Ni nanoparticles improved the thermal conductivity to 0.502 W m^-1 K^-1, 298.4% higher than that of the original ANF film. Moreover, increasing the content of thermal fillers to 30 wt% realized a high thermal conductivity of 0.937 W m^-1 K^-1, which is 643.7% higher than that of the pristine ANF film. Moreover, the compatibility between thermal fillers and ANFs and thermal stability were improved for the ANF-composite films. The effective heat transfer function of our composite films was further confirmed using a LED lamp and thermoelectric device. In addition, the obtained composite films show certain mechanical properties and better hydrophobicity; these results exhibit their great potential applications in electronic devices.

Optimized Properties in Multifunctional Polyphenylene Sulfide Composites via Graphene Nanosheets/Boron Nitride Nanosheets Dual Segregated Structure under High Pressure

The practical application of polymer composites in the electronic and communications industries often requires multi-properties, such as high thermal conductivity (TC), efficient electromagnetic interference (EMI) shielding ability with low electrical conductivity, superior tribological performance, reliable thermal stability and excellent mechanical properties. However, the integration of these mutually exclusive properties is still a challenge, ascribed to their different requirement on the incorporated nanofillers, composite microstructure as well as processing process. Herein, a well-designed boron nitride nanosheet (BN)/graphene nanosheet (GNP)/polyphenylene sulfide (PPS) composite with a dual-segregated structure is fabricated via high-pressure molding. Rather than homogenous mixing of the hybrid fillers, GNP is first coated on PPS particles and followed by encapsulating the conductive GNP layers with insulating BN, forming a BN shell-GNP layer-PPS core composite particles. After hot-pressing, a dual segregated structure is constructed, in which GNP and BN are distinctly separated and arranged in the interfaces of PPS, which on the one hand gives rise to high thermal conductivity, and on the other hand, the aggregated BN layer can act as an "isolation belt" to effectively reduce the electronic transmission. Impressively, high-pressure is loaded and it has a more profound effect on the EMI shielding and thermal conductive properties of PPS composites with a segregated structure than that with homogenous mixed-structure composites. Intriguingly, the synergetic enhancement effect of BN and GNP on both thermal conductive performance and EMI shielding is stimulated by high pressure. Consequently, PPS composites with 30 wt% GNP and 10 wt% BN hot-pressed under 600 MPa present the most superior comprehensive properties with a high TC of 6.4 W/m/K, outstanding EMI SE as high as 70 dB, marvelous tribological performance, reliable thermal stability and satisfactory mechanical properties, which make it promising for application in miniaturized electronic devices in complex environments.

Recent Advances in Polymer Nanocomposites for Electromagnetic Interference Shielding: A Review

The mushrooming utilization of electronic devices in the current era produces electromagnetic interference (EMI) capable of disabling commercial and military electronic appliances on a level like never before. Due to this, the development of advanced materials for effectively shielding electromagnetic radiation has now become a pressing priority for the scientific world. This paper reviews the current research status of polymer nanocomposite-based EMI shielding materials, with a special focus on those with hybrid fillers and MXenes. A discussion on the theory of EMI shielding followed by a brief account of the most popular synthesis methods of EMI shielding polymer nanocomposites is included in this review. Emphasis is given to unravelling the connection between microstructures of the composites, their physical properties, filler type, and EMI shielding efficiency (EMI SE). Along with EMI shielding efficiency and conductivity, mechanical properties reported for EMI shielding polymer nanocomposites are also reviewed. An elaborate discussion on the gap areas in various fields where EMI shielding materials have potential applications is reported, and future directions of research are proposed to overcome the existing technological obstacles.

Future advances and challenges of nanomaterial-based technologies for electromagnetic interference-based technologies: A review

The emerging growth of the electronic devices applications has arisen the serious problems of electromagnetic (EM) wave pollution which resulting in equipment malfunction. Therefore, polymer-based composites have been considered good candidates for better EMI shielding due to their significant characteristics including, higher flexibility, ultrathin, lightweight, superior conductivity, easy fabrication processing, environmentally friendly, corrosion resistive, better adhesion with physical, chemical and thermal stability. This review article focused on the concept of the EMI shielding mechanism and challenges with the fabrication of polymer-based composites. Subsequently, recent advancements in the polymer composites applications have been critically reviewed. In addition, the impact of polymers and polymer nanocomposites with different fillers such as organic, inorganic, 2D, 3D, mixture and hybrid nano-fillers on EMI shielding effectiveness has been explored. Lastly, future research directions have been proposed to overcome the limitations of current technologies for further advancement in EMI shielding materials for industrial applications. Based on reported literature, it has been found that the low thickness based lightweight polymer is considered as a best material for excellent material for next-generation electronic devices. Optimization of polymer composites during the fabrication is required for better EMI shielding. New nano-fillers such as functionalization and composite polymers are best to enhance the EMI shielding and conductive properties.

CuxCo1−xFe2O4 (x = 0.33, 0.67, 1) Spinel Ferrite Nanoparticles Based Thermoplastic Polyurethane Nanocomposites with Reduced Graphene Oxide for0 Highly Efficient Electromagnetic Interference Shielding

CuxCo1−xFe2O4 (x = 0.33, 0.67, 1)-reduced graphene oxide (rGO)-thermoplastic polyurethane (TPU) nanocomposites exhibiting highly efficient electromagnetic interference (EMI) shielding were prepared by a melt-mixing approach using a microcompounder. Spinel ferrite Cu0.33Co0.67Fe2O4 (CuCoF1), Cu0.67Co0.33Fe2O4 (CuCoF2) and CuFe2O4 (CuF3) nanoparticles were synthesized using the sonochemical method. The CuCoF1 and CuCoF2 exhibited typical ferromagnetic features, whereas CuF3 displayed superparamagnetic characteristics. The maximum value of EMI total shielding effectiveness (SET) was noticed to be 42.9 dB, 46.2 dB, and 58.8 dB for CuCoF1-rGO-TPU, CuCoF2-rGO-TPU, and CuF3-rGO-TPU nanocomposites, respectively, at a thickness of 1 mm. The highly efficient EMI shielding performance was attributed to the good impedance matching, conductive, dielectric, and magnetic loss. The demonstrated nanocomposites are promising candidates for a lightweight, flexible, and highly efficient EMI shielding material.

Air Stable Nickel-Decorated Black Phosphorus and Its Room-Temperature Chemiresistive Gas Sensor Capabilities

In the rapidly emerging field of layered two-dimensional functional materials, black phosphorus, the P-counterpart of graphene, is a potential candidate for various applications, e.g., nanoscale optoelectronics, rechargeable ion batteries, electrocatalysts, thermoelectrics, solar cells, and sensors. Black phosphorus has shown superior chemical sensing performance; in particular, it is selective for the detection of NO2, an environmental toxic gas, for which black phosphorus has highlighted high sensitivity at a ppb level. In this work, by applying a multiscale characterization approach, we demonstrated a stability and functionality improvement of nickel-decorated black phosphorus films for gas sensing prepared by a simple, reproducible, and affordable deposition technique. Furthermore, we studied the electrical behavior of these films once implemented as functional layers in gas sensors by exposing them to different gaseous compounds and under different relative humidity conditions. Finally, the influence on sensing performance of nickel nanoparticle dimensions and concentration correlated to the decoration technique and film thickness was investigated.

Study of mechanical, electrical and EMI shielding properties of polymer-based nanocomposites incorporating polyaniline coated graphene nanoparticles

The Electromagnetic Interference (EMI) shielding characteristics of PVC based nanocomposites were studied when reinforced with newly developed Thermally Reduced Graphene Oxide (TRGO) coated with Polyaniline (PANI) nanoparticles. Various techniques were utilized to characterize prepared nanocomposite films like Scanning Electron Microscopy (SEM), direct current (DC) conductivity measurement, impedance analyses, and EMI shielding. EMI shielding was measured in three different regions of the electromagnetic spectrum like the Microwave region (0.1 GHz to 20 GHz), Near InfraRed (NIR), and Ultraviolet region (UV). The coating of PANI over TRGO provides compatibility of nanoparticles with a polymer matrix that leads to enhanced dispersion. EMI shielding was found to be 104 dB for 40 wt% filler content, because of the formation of a mature and dense interconnected network structure of filler. UV and NIR transmittance was also studied and less than 0.5% transmission in the whole UV (200 nm 400 nm) and NIR (700 nm 2500 nm) region was observed.

Influence of Nanoparticles on Thermal and Electrical Conductivity of Composites

This review analyzes thermal and electrically conductive properties of composites and how they can be influenced by the addition of special nanoparticles. Composite functional characteristics—such as thermal and electrical conductivity, phase changes, dimensional stability, magnetization, and modulus increase—are tuned by selecting suitable nanoparticle filler material. The conductivity of composites can be related to the formation of conductive pathways as nanofiller materials form connections in the bulk of a composite matrix. With increasing use of nanomaterial containing composites and relatively little understanding of the toxicological effects thereof, adequate disposal and recyclability have become an increasing environmental concern.

Polypropylene Nanocomposite Filled with Spinel Ferrite NiFe2O4 Nanoparticles and In-Situ Thermally-Reduced Graphene Oxide for Electromagnetic Interference Shielding Application

Herein, we presented electromagnetic interference shielding characteristics of NiFe2O4 nanoparticles-in-situ thermally-reduced graphene oxide (RGO)-polypropylene nanocomposites with the variation of reduced graphene oxide content. The structural, morphological, magnetic, and electromagnetic parameters and mechanical characteristics of fabricated nanocomposites were investigated and studied in detail. The controllable composition of NiFe2O4-RGO-Polypropylene nanocomposites exhibited electromagnetic interference (EMI) shielding effectiveness (SE) with a value of 29.4 dB at a thickness of 2 mm. The enhanced EMI shielding properties of nanocomposites with the increase of RGO content could be assigned to enhanced attenuation ability, high conductivity, dipole and interfacial polarization, eddy current loss, and natural resonance. The fabricated lightweight NiFe2O4-RGO-Polypropylene nanocomposites have potential as a high performance electromagnetic interference shielding nanocomposite.

Microwave Attenuation of Graphene Modified Thermoplastic Poly(Butylene adipate-co-terephthalate) Nanocomposites

With the widespread development and use of electronics and telecommunication devices, electromagnetic radiation has emerged as a new pollution. In this study, we fabricated flexible multifunctional nanocomposites by incorporating graphene nanoplatelets into a soft thermoplastic matrix and investigated its performance in attenuating electromagnetic radiation over frequency ranges of C (5.85–8.2 GHz), X (8.2–12.4 GHz), and Ku bands (12.4–18 GHz). Effects of nanofiller loading, sample thickness, and radiation frequency on the nanocomposites shielding effectiveness (SE) were investigated via experimental measurements and simulation. The highest rate of increase in SE was observed near percolation threshold of graphene. Comparison of reflectivity and absorptivity revealed that reflection played a major role in nanocomposites shielding potential for all frequencies while the low absorptivity was due to high power reflection at nanocomposite surface and thin thickness. Subsequently, effective absorbance calculations revealed the great potential of nanocomposites for absorbing microwaves, reaching more than 80%. Simulations confirmed the observed nanocomposites SE behaviours versus frequency. Depending on thickness, different frequency dependency behaviours were observed; for thin samples, SE remained unchanged, while for thicker samples it exhibited either increasing or decreasing trends with increasing frequency. At any fixed frequency, increasing the thickness resulted in sine-wave periodic changes in SE with a general increasing trend.

Ultrafast Self-Healable Interfaces in Polyurethane Nanocomposites Designed Using Diels-Alder "Click" as an Efficient Microwave Absorber

In the recent times, multifunctional materials have attracted immense interest. Self-healing polymers are in great demand in almost every coating application. With an increase in electromagnetic (EM) pollution, curbing the same has become an urgent necessity. Lightweight coatings and conducting polymeric materials are being highly researched upon in this regard, and combining these properties with self-healing systems would open new avenues in EM interference (EMI) shielding (specifically in the microwave frequency domain) applications. In the current study, a novel approach toward the development of microwave shielding materials capable of self-healing through microwave heating has been attempted. A covalently cross-linked material was developed using Diels-Alder (DA) chemistry, which shows self-healing properties when stimulated by heating. Herein, reduced graphene oxide grafted with magnetite nanoparticles (rGO/Fe₃O₄) was covalently cross-linked to thermoplastic polyurethane using DA chemistry. The addition of multiwalled carbon nanotubes into these nanocomposites led to exceptional EM wave shielding and self-healing properties through a synergistic effect. The synergism led to exceptional EMI shielding of -36 dB, primarily through absorption in the microwave region of the EM spectrum. When used in the form of thin coatings of about 1 mm in thickness, the shielding value reached -28 dB, manifesting in more than 99% attenuation of EM waves through absorption. The material was also found to be capable of healing scratches or cuts through microwave irradiation.

Synergistic interactions between silver decorated graphene and carbon nanotubes yield flexible composites to attenuate electromagnetic radiation

The need of today's highly integrated electronic devices, especially working in the GHz frequencies, is to protect them from unwanted interference from neighbouring devices. Hence, lightweight, flexible, easy to process microwave absorbers were designed here by dispersing conductive multiwall carbon nanotubes (MWNTs) and silver nanoparticles decorated onto two-dimensional graphene sheets (rGO@Ag) in poly(ε-caprolactone) (PCL). In this study, we have shown how dielectric losses can be tuned in the nanocomposites by rGO@Ag nano-hybrid; an essential criterion for energy dissipation within a material resulting in effective shielding of the incoming electromagnetic (EM) radiation. Herein, the conducting pathway for nomadic charge transfer in the PCL matrix was established by MWNTs and the attenuation was tuned by multiple scattering due to the large specific surface area of rGO@Ag. The latter was possible because of the fine dispersion state of the Ag nanoparticles which otherwise often agglomerate if mixed separately. The effect of individual nanoparticles on microwave attenuation was systematically assessed here. It was observed that this strategy resulted in strikingly enhanced microwave attenuation in PCL nanocomposites in contrast to addition of individual particles. For instance, PCL nanocomposites containing both MWNTs and rGO@Ag manifested in a SE_T of -37 dB and, interestingly, at arelatively smaller fraction. The SE shown by this particular composite makes it a potential candidate for many commercial applications as reflected by its exceptional absorption capability (91.3%).

Carbon encapsulated nanoscale iron/iron-carbide/graphite particles for EMI shielding and microwave absorption

Dispersed metallic-iron and dielectric-Fe₃C nanoparticles in carbon globules facilitate multiple scattering and absorption of EM-waves through large interfacial polarization.

Phase specific dispersion of functional nanoparticles in soft nanocomposites resulting in enhanced electromagnetic screening ability dominated by absorption

Phase specific localisation of MWNTs and magnetic FeNi alloy particles resulted in significant electromagnetic (EM) shielding effectiveness in binary co-continuous blends of PVDF and SMA.

Biomass-Derived Thermally Annealed Interconnected Sulfur-Doped Graphene as a Shield against Electromagnetic Interference

Electrically conductive thin carbon materials have attracted remarkable interest as a shielding material to mitigate the electromagnetic interference (EMI) produced by many telecommunication devices. Herein, we developed a sulfur-doped reduced graphene oxide (SrGO) with high electrical conductivity through using a novel biomass, mushroom-based sulfur compound (lenthionine) via a two-step thermal treatment. The resultant SrGO product exhibited excellent electrical conductivity of 311 S cm(-1), which is 52% larger than 205 S cm(-1) for undoped rGO. SrGO also exhibited an excellent EMI shielding effectiveness of 38.6 dB, which is 61% larger than 24.4 dB measured for undoped rGO. Analytical examinations indicate that a sulfur content of 1.95 atom % acts as n-type dopant, increasing electrical conductivity and, therefore, EMI shielding of doped graphene.

High performance electromagnetic wave absorbers derived from PC/SAN blends containing multiwall carbon nanotubes and Fe3O4 decorated onto graphene oxide sheets

A high performance electromagnetic wave absorber with high surface resistivity and enhanced attenuation constant was designed using uneven distribution of lossy materials in PC/SAN blends.

An efficient strategy to develop microwave shielding materials with enhanced attenuation constant

PMMA wrapped MWNTs were employed to design microwave shielding materials with enhanced attenuation constant in PC/SAN blends.