Instantaneous Thermal Energy for Swift Synthesis of Single-Atom Catalysts for Unparalleled Performance in Metal-Air Batteries and Fuel Cells

Based on experimental and computational evidence, phthalocyanine (Pc) compounds in the form of quaternary-bound metal-nitrogen (N) atoms are the most effective catalysts for oxygen reduction reaction (ORR). However, the heat treatment process used in their synthesis may compromise the ideal structure, causing the agglomeration of transition metals. To overcome this issue, a novel method is developed for synthesizing iron (Fe) single-atom catalysts with ideal structures supported by thermally exfoliated graphene oxide (GO). This is achieved through a short heat treatment of only 2.5 min involving FePc and N, N-dimethylformamide in the presence of GO. According to the synthesis mechanism revealed by this study, carbon monoxide acts as a strong linker between the single Fe atoms and graphene. It facilitates the formation of a structure containing oxygen species between FeN4 and graphene, which provides high activity and stability for the ORR. These catalysts possess an enormous number of active sites and exhibit enhanced activity toward the alkaline ORR. They demonstrate excellent performance when applied to real electrochemical devices, such as zinc-air batteries and anion exchange membrane fuel cells. It is expected that the instantaneous heat treatment method developed in this study will aid in the development of high-performing single-atom catalysts.

Iron Quantum Dots Electro-Assembling on Vulcan XC-72R: Hydrogen Peroxide Generation for Space Applications

Highly dispersed iron-based quantum dots (QDs) onto powdered Vulcan XC-72R substrate were successfully electrodeposited by the rotating disk slurry electrodeposition (RoDSE) technique. Our findings through chemical physics characterization revealed that the continuous electron pathway interaction between the interface metal-carbon is controlled. The rotating ring-disk electrode (RRDE) and the prototype generation unit (PGU) of in-situ H₂O₂ generation in fuel cell experiments revealed a high activity for the oxygen reduction reaction (ORR) via two-electron pathway. These results establish the Fe/Vulcan catalyst at a competitive level for space and terrestrial new materials carriers, specifically for the in-situ H₂O₂ production. Transmission electron microscopy (TEM) analysis reveals the well-dispersed Fe-based quantum dots with a particle size of 4 nm. The structural and chemical-physical characterization through induced coupled plasma-optical emission spectroscopy (ICP-OES), transmission scanning electron microscopy (STEM), X-ray diffraction (XRD), Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), and X-ray absorption spectroscopy (XAS); reveals that, under atmospheric conditions, our quantum dots system is a Fe^2+/3+/Fe³⁺ combination. The QDs oxidation state tunability was showed by the applied potential. The obtention of H₂O₂ under the compatibility conditions of the drinking water resources available in the International Space Station (ISS) enhances the applicability of this iron- and carbon-based materials for in-situ H₂O₂ production in future space scenarios. Terrestrial and space abundance of iron and carbon, combined with its low toxicity and high stability, consolidates this present work to be further extended for the large-scale production of Fe-based nanoparticles for several applications.

Effect of porosity and active area on the assessment of catalytic activity of non-precious metal electrocatalyst for oxygen reduction

We describe a method to study porous thin-films deposited onto rotating disc electrodes (RDE) applied to non-platinum group electrocatalyst obtained by pyrolysis of iron phthalocyanine and carbon, FePc/C. The electroactive area and porous properties of the thin film electrodes were obtained using electrochemical impedance spectroscopy under the framework of de Levie impedance model. The electrocatalytic activity of different electrodes was correlated to the total electroactive area (A_p) and the penetration ratio parameter through the film under ac current. The cylindrical pore model was extended to the RDE boundary conditions and derived in a Koutecky-Levich type expression that allowed to separate the effect of the electroactive area and structural properties. The resulting specific electrocatalytic activity of FePc/C heat treated at different temperatures was correlated to FePc surface concentration.

Platinum Group Metal-Free Catalysts for Oxygen Reduction Reaction: Applications in Microbial Fuel Cells

Scientific and technological innovation is increasingly playing a role for promoting the transition towards a circular economy and sustainable development. Thanks to its dual function of harvesting energy from waste and cleaning up waste from organic pollutants, microbial fuel cells (MFCs) provide a revolutionary answer to the global environmental challenges. Yet, one key factor that limits the implementation of larger scale MFCs is the high cost and low durability of current electrode materials, owing to the use of platinum at the cathode side. To address this issue, the scientific community has devoted its research efforts for identifying innovative and low cost materials and components to assemble lab-scale MFC prototypes, fed with wastewaters of different nature. This review work summarizes the state-of the-art of developing platinum group metal-free (PGM-free) catalysts for applications at the cathode side of MFCs. We address how different catalyst families boost oxygen reduction reaction (ORR) in neutral pH, as result of an interplay between surface chemistry and morphology on the efficiency of ORR active sites. We particularly review the properties, performance, and applicability of metal-free carbon-based materials, molecular catalysts based on metal macrocycles supported on carbon nanostructures, M-N-C catalysts activated via pyrolysis, metal oxide-based catalysts, and enzyme catalysts. We finally discuss recent progress on MFC cathode design, providing a guidance for improving cathode activity and stability under MFC operating conditions.

Activity-Selectivity Trends in the Electrochemical Production of Hydrogen Peroxide over Single-Site Metal-Nitrogen-Carbon Catalysts

Nitrogen-doped carbon materials featuring atomically dispersed metal cations (M-N-C) are an emerging family of materials with potential applications for electrocatalysis. The electrocatalytic activity of M-N-C materials toward four-electron oxygen reduction reaction (ORR) to H₂O is a mainstream line of research for replacing platinum-group-metal-based catalysts at the cathode of fuel cells. However, fundamental and practical aspects of their electrocatalytic activity toward two-electron ORR to H₂O₂, a future green "dream" process for chemical industry, remain poorly understood. Here we combined computational and experimental efforts to uncover the trends in electrochemical H₂O₂ production over a series of M-N-C materials (M = Mn, Fe, Co, Ni, and Cu) exclusively comprising atomically dispersed M-N_x sites from molecular first-principles to bench-scale electrolyzers operating at industrial current density. We investigated the effect of the nature of a 3d metal within a series of M-N-C catalysts on the electrocatalytic activity/selectivity for ORR (H₂O₂ and H₂O products) and H₂O₂ reduction reaction (H₂O₂RR). Co-N-C catalyst was uncovered with outstanding H₂O₂ productivity considering its high ORR activity, highest H₂O₂ selectivity, and lowest H₂O₂RR activity. The activity-selectivity trend over M-N-C materials was further analyzed by density functional theory, providing molecular-scale understandings of experimental volcano trends for four- and two-electron ORR. The predicted binding energy of HO* intermediate over Co-N-C catalyst is located near the top of the volcano accounting for favorable two-electron ORR. The industrial H₂O₂ productivity over Co-N-C catalyst was demonstrated in a microflow cell, exhibiting an unprecedented production rate of more than 4 mol peroxide g_catalyst^-1 h^-1 at a current density of 50 mA cm^-2.

Biomorphic CoNC/CoOx Composite Derived from Natural Chloroplasts as Efficient Electrocatalyst for Oxygen Reduction Reaction

Natural chloroplasts containing big amounts of chlorophylls (magnesium porphyrin, Mg-Chl) are employed both as template and porphyrin source to synthesize biomorphic CoNC/CoO_x composite as electrocatalyst for the oxygen reduction reaction (ORR). Cobalt-substituted chlorophyll derivative (Co-Chl) in chloroplasts is first obtained by successively rinsing in hydrochloric acid and cobalt acetate solutions. After calcining in nitrogen to 800 °C, Co-Chl is transferred to CoNC; while other parts of chloroplasts adsorbed with Co ions are transferred to CoO_x retaining the microarchitecture of chloroplasts. The abundant active CoNC sites are protected by circumjacent biocarbon and CoO_x to avoid leakage and agglomeration, and at the same time can overcome the poor conductivity weakness of CoO_x by directly transporting electrons to the carbonaceous skeleton. This unique synergistic effect, together with efficient bioarchitecture, leads to good electrocatalytical performance for the ORR. The onset and half-wave potentials are 0.89 and 0.82 V versus reversible hydrogen electrode, respectively, with better durability and methanol tolerance than that of commercial Pt/C. Different from the traditional concept of biomorphic materials which simply utilize bioarchitectures, this work provides a new example of coupling bioderivative components with bioarchitectures into one integrated system to achieve good comprehensive performance for electrocatalysts.

From Enzymes to Functional Materials-Towards Activation of Small Molecules

The design of non-noble metal-containing heterogeneous catalysts for the activation of small molecules is of utmost importance for our society. While nature possesses very sophisticated machineries to perform such conversions, rationally designed catalytic materials are rare. Herein, we aim to raise the awareness of the overall common design and working principles of catalysts incorporating aspects of biology, chemistry, and material sciences.