Catalytic Production and Upgrading of Furfural: A Platform Compound

Furfural is a renewable platform compound that can be derived from lignocellulosic biomass. The highly functionalized molecular structure of furfural enables us to prepare a variety of high value-added chemicals, which will help realize biomass high-value utilization, and alleviate energy and environmental problems. This paper reviews the research progress on furfural production and upgrading to C5 chemicals from the catalyst perspective. The emphasis is placed on summarizing and refining the catalytic mechanism and in-depth analysis of available data. Specifically, the reaction mechanism of furfural production and upgrading is summarized firstly from the perspective of reaction pathways and reaction kinetics. Then, the available data are further processed to evaluate the actual reaction efficiency of different catalytic systems from multiple dimensions. Finally, based on statistical analysis, the challenges and opportunities of furfural-based research are proposed.

Novel Challenges on the Catalytic Synthesis of 5-Hydroxymethylfurfural (HMF) from Real Feedstocks

The depletion of fossil resources makes the transition towards renewable ones more urgent. For this purpose, the synthesis of strategic platform-chemicals, such as 5-hydroxymethylfurfural (HMF), represents a fundamental challenge for the development of a feasible bio-refinery. HMF perfectly deals with this necessity, because it can be obtained from the hexose fraction of biomass. Thanks to its high reactivity, it can be exploited for the synthesis of renewable monomers, solvents, and bio-fuels. Sustainable HMF synthesis requires the use of waste biomasses, rather than model compounds such as monosaccharides or polysaccharides, making its production more economically advantageous from an industrial perspective. However, the production of HMF from real feedstocks generally suffers from scarce selectivity, due to their complex chemical composition and HMF instability. On this basis, different strategies have been adopted to maximize the HMF yield. Under this perspective, the properties of the catalytic system, as well as the choice of a suitable solvent and the addition of an eventual pretreatment of the biomass, represent key aspects of the optimization of HMF synthesis. On this basis, the present review summarizes and critically discusses the most recent and attractive strategies for HMF production from real feedstocks, focusing on the smartest catalytic systems and the overall sustainability of the adopted reaction conditions.

Towards efficient and greener processes for furfural production from biomass: A review of the recent trends

As mentioned in several recent reviews, biomass-based furfural is attracting increasing interest as a feasible alternative for the synthesis of a wide range of non-petroleum-derived compounds. However, the lack of environmentally friendly, cost-effective, and sustainable industrial procedures is still evident. This review describes the chemical and biological routes for furfural production. The mechanisms proposed for the chemical transformation of xylose to furfural are detailed, as are the current advances in the manufacture of furfural from biomass. The main goal is to overview the different ways of improving the furfural synthesis process. A pretreatment process, particularly chemical and physico-chemical, enhances the digestibility of biomass, leading to the production of >70 % of available sugars for the production of valuable products. The combination of heterogeneous (zeolite and polymeric solid) catalyst and biphasic solvent system (water/GVL and water/CPME) is regarded as an attractive approach, affording >75 % furfural yield for over 80 % of selectivity with the possibility of catalyst reuse. Microwave heating as an activation technique reduces reaction time at least tenfold, making the process more sustainable. The state of the art in industrial processes is also discussed. It shows that, when sulfuric acid is used, the furfural yields do not exceed 55 % for temperatures close to 180 °C. However, the MTC process recently achieved an 83 % yield by continuously removing furfural from the liquid phase. Finally, the CIMV process, using a formic acid/acetic acid mixture, has been developed. The economic aspects of furfural production are then addressed. Future research will be needed to investigate scaling-up and biological techniques that produce acceptable yields and productivities to become commercially viable and competitive in furfural production from biomass.

Recent progress in direct production of furfural from lignocellulosic residues and hemicellulose

Furfural is a vital biomass-derived platform molecule, which can be used to synthesize a wide range of value-added chemicals. Furfural and its derivatives are promising alternatives to conventional petroleum chemicals. However, recent industrial production of furfural existed some thorny problems, including low efficiency, energy waste, and environmental pollution. Therefore, tremendous and continuous efforts have been made by researchers to develop novel furfural production processes with high economic viability, production efficiency, and sustainability. This review summarized the merits and shortcomings of disparate catalytic systems for the synthesis of furfural from biomass and biomass pretreatment hydrolysate on the basis of recently published literature. Furthermore, the suggestions for furfural production research were put forward.

The Opportunity of Valorizing Agricultural Waste, Through Its Conversion into Biostimulants, Biofertilizers, and Biopolymers

The problems arising from the limited availability of natural resources and the impact of certain anthropogenic activities on the environment must be addressed as soon as possible. To meet this challenge, it is necessary, among other things, to reconsider and redesign agricultural systems to find more sustainable and environmentally friendly solutions, paying specific attention to waste from agriculture. Indeed, the transition to a more sustainable and circular economy should also involve the effective valorization of agricultural waste, which should be seen as an excellent opportunity to obtain valuable materials. For the reasons mentioned above, this review reports and discusses updated studies dealing with the valorization of agricultural waste, through its conversion into materials to be applied to crops and soil. In particular, this review highlights the opportunity to obtain plant biostimulants, biofertilizers, and biopolymers from agricultural waste. This approach can decrease the impact of waste on the environment, allow the replacement and reduction in the use of synthetic compounds in agriculture, and facilitate the transition to a sustainable circular economy.

Fuel, thermal and surface properties of microwave-pyrolyzed biochars depend on feedstock type and pyrolysis temperature

We evaluated the fuel, thermal and surface properties of twelve biochars produced from three lignocellulosic (canola straw, sawdust, wheat straw) and one non-lignocellulosic feedstock (manure pellet) pyrolyzed at three temperatures using a microwave. Regardless of feedstock type, increasing pyrolysis temperature progressively reduced the abundance of -OH functional group and yield, but increased pH and thermal stability of biochar. Gross calorific values (GCV), carbon stability, and degree of aromaticity of biochars derived from lignocellulosic feedstocks increased with increasing temperature due to decreased elemental oxygen content. However, high ash content in the non-lignocellulosic feedstock retarded its thermal degradation, producing biochars with low GCV. The specific surface area of biochars was low, with the highest value of 43 m² g^-1 achieved for sawdust biochar produced at 500 °C. We conclude that the fuel, thermal, and surface properties of the biochars were dependent on the feedstock type and pyrolysis temperature.

Aerobic Oxidation of 5-Hydroxymethylfurfural over Ag Nanoparticle Catalysts Stabilized by Polyvinylpyrrolidone with Different Molecular Weights

The metal–support interaction (MSI) has a remarkable effect on the catalytic properties, but how to precisely modulate its degree remains a huge challenge. Herein, polyvinylpyrrolidone (PVP) with three different molecular weights (MWs) (24, 58, and 130 kDa) was used as a capping agent to fabricate Ag nanoparticles (NPs) supported on ZrO₂. The physiochemical properties of the catalysts were characterized by X-ray diffraction (XRD), Transmission Electron Microscope (TEM), X-ray Photoelectron Spectroscopy (XPS), and Fourier transform infrared (FT-IR) techniques. The impacts of MSI on the catalytic activity and reaction kinetics for aerobic oxidation of 5-hydroxymethylfurfural (HMF) were investigated. The results showed that the introduction of PVP with various MWs could efficiently tailor the interfacial interactions and charge transfers (CT) among PVP, the support, and Ag NPs, thereby affecting the oxidation activity of HMF. The turnover number (TON) for HMF oxidation decreases in the order of unsupported colloidal Ag clusters > Ag/ZrO₂ (58,000) > Ag/ZrO₂ (130,000) > Ag/ZrO₂ (24,000) > Ag/ZrO₂. The reason for this large difference in the catalytic activity for HMF oxidation is that various MWs of PVP result in a change of MSI, thereby facilitating CT from PVP to Ag metal sites. This study offers a new strategy for modulating MSI by varying the MW of capping agents, thereby tuning the catalytic properties in the oxidation of HMF.

Conversion of Sugars and Biomass to Furans Using Heterogeneous Catalysts in Biphasic Solvent Systems

Within the last decade, interest in using biphasic systems for producing furans from biomass has grown significantly. Biphasic systems continuously extract furans into the organic phase, which prevents degradation reactions and potentially allows for easier separations of the products. Several heterogeneous catalyst types, including zeolites, ion exchange resins, niobium-based, and others, have been used with various organic solvents to increase furan yields from sugar dehydration reactions. In this minireview, we summarized the use of heterogeneous catalysts in biphasic systems for furfural and 5-hydroxymethylfurfural production from the past five years, highlighting trends in chemical and physical properties that effect catalytic activity. Additionally, the selection of an organic solvent for a biphasic system is extremely important and we review and discuss properties of the most commonly used organic solvents.

One-pot chemo-enzymatic conversion of D-xylose to furfuralcohol by sequential dehydration with oxalic acid plus tin-based solid acid and bioreduction with whole-cells

In this study, organic acid could be used as co-catalyst for assisting solid acid SO₄^2-/SnO₂-argil to convert hemicellulose-derived D-xylose into furfural. The relationship between pKa of organic acid and turnover frequency (TOF) of co-catalysis with organic acid plus SO₄^2-/SnO₂-argil was explored on the conversion of D-xylose to furfural. Oxalic acid (pKa = 1.25) (0.35 wt%) was found to be the optimum co-catalyst for assisting SO₄^2-/SnO₂-argil (3.6 wt%) to synthesize furfural from D-xylose (20 g/L) at 180 °C for 20 min, and the furfural yield and TOF could be obtained at 57.07% and 6.26 h^-1, respectively. Finally, the obtained furfural (107.6 mM) could be completely biotransformed to furfuralcohol by recombinant Escherichia coli CCZU-K14 whole-cells at 30 °C and pH 6.5 in the presence of 1.5 mol glucose/mol furfural and 400 mM D-xylose. Clearly, this strategy shows high potential application for the effective synthesis of furfuralcohol from biomass-derived D-xylose.

Environmentally friendly fertilizers: A review of materials used and their effects on the environment

Fertilizer plays an important role in maintaining soil fertility, increasing yields and improving harvest quality. However, a significant portion of fertilizers are lost, increasing agricultural cost, wasting energy and polluting the environment, which are challenges for the sustainability of modern agriculture. To meet the demands of improving yields without compromising the environment, environmentally friendly fertilizers (EFFs) have been developed. EFFs are fertilizers that can reduce environmental pollution from nutrient loss by retarding, or even controlling, the release of nutrients into soil. Most of EFFs are employed in the form of coated fertilizers. The application of degradable natural materials as a coating when amending soils is the focus of EFF research. Here, we review recent studies on materials used in EFFs and their effects on the environment. The major findings covered in this review are as follows: 1) EFF coatings can prevent urea exposure in water and soil by serving as a physical barrier, thereby reducing the urea hydrolysis rate and decreasing nitrogen oxide (NO_x) and dinitrogen (N₂) emissions, 2) EFFs can increase the soil organic matter content, 3) hydrogel/superabsorbent coated EFFs can buffer soil acidity or alkalinity and lead to an optimal pH for plants, and 4) hydrogel/superabsorbent coated EFFs can improve water-retention and water-holding capacity of soil. In conclusion, EFFs play an important role in enhancing nutrients efficiency and reducing environmental pollution.

Efficient conversion of 5-hydroxymethylfurfural to high-value chemicals by chemo- and bio-catalysis

5-hydroxymethylfurfural (HMF) is a very important versatile platform compound derived from renewable biomass.

Rh(II)-Catalyzed Cyclopropanation of Furans and Its Application to the Total Synthesis of Natural Product Derivatives

Rh(II)-catalyzed enantioselective cyclopropanations of furans, providing access to synthetically useful building blocks, are reported. After screening of 10 Rh(II) catalysts, Rh₂(S-TCPTTL)₄ was identified as a highly efficient and selective catalyst (up to 98% ee, TON 88000, and TOF 24/s) for the cyclopropanation of furans. These cyclopropanes were successfully applied to the enantioselective synthesis of novel paraconic acid derivatives.

High conversion of glucose to 5-hydroxymethylfurfural using hydrochloric acid as a catalyst and sodium chloride as a promoter in a water/γ-valerolactone system

HCl as a catalyst and NaCl as a promoter result in impressive selectivity and HMF yield in a water/γ-valerolactone system.