The oxidation kinetics of thin nickel films between 250 and 500 °C

Atomistic Origins of Reversible Noncatalytic Gas-Solid Interfacial Reactions

Noncatalytic gas-solid reactions are a large group of heterogeneous reactions that are usually assumed to occur irreversibly because of the strong driving force to favor the forward direction toward the product formation. Using the example of Ni oxidation into NiO with CO2, herein, we demonstrate the existence of the reverse element that results in the NiO reduction from the countering effect of the gaseous product of CO. Using in situ electron microscopy observations and atomistic modeling, we show that the oxidation process occurs via preferential CO2 adsorption along step edges that results in step-flow growth of NiO layers, and the presence of Ni atoms on the flat NiO surface promotes the nucleation of NiO layers. Simultaneously, the NiO reduction happens via preferential step-edge adsorption of CO that leads to the receding motion of atomic steps, and the presence of Ni vacancies in the NiO surface facilitates the CO-adsorption-induced surface pitting. Temperature and CO2 pressure effect maps are constructed to illustrate the spatiotemporal dynamics of the competing NiO redox reactions. These results demonstrate the rich gas-solid surface reaction dynamics induced by the coexisting forward and reverse reaction elements and have practical applicability in manipulating gas-solid reactions via controlling the gas environment or atomic structure of the solid surface to steer the reaction toward the desired direction.

Colloidal lithography as a novel approach for the development of Ni-nanocavity insulin sensor

In this study, a highly sensitive, fast, and selective enzyme-free electrochemical sensor based on the deposition of Ni cavities on conductive glass was proposed for insulin detection. Considering the growing prevalence of diabetes mellitus, an electrochemical sensor for the determination of insulin was proposed for the effective diagnosis of the disease. Colloidal lithography enabled deposition of nanostructured layer (substrate) with homogeneous distribution of Ni cavities on the electrode surface with a large active surface area. The morphology and structure of conductive indium tin oxide glass modified with Ni cavities (Ni-c-ITO) were characterized by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The diameter of the resulting cavities was approximately 500 nm, while their depth was calculated at 190 ± 4 nm and 188 ± 18 nm using AFM and SEM, respectively. The insulin assay performance was evaluated by cyclic voltammetry. Ni-c-ITO exhibited excellent analytical characteristics, including high sensitivity (1.032 µA µmol^-1 dm³), a low detection limit (156 µmol dm^-3), and a wide dynamic range (500 nmol dm^-3 to 10 µmol dm^-3). Finally, the determination of insulin in buffer with interferents and in real blood serum samples revealed high specificity and demonstrated the practical potential of the method.

Oxidation Behavior and Structural Transformation of (CrTaTiVZr)N Coatings

(CrTaTiVZr)N coatings were prepared on Si substrates through the reactive magnetron sputtering system to investigate the oxidation behaviors and structural evolution of the coatings at different annealing temperatures in air. The (CrTaTiVZr)N coating had a face-centered cubic structure with an oxidation temperature of up to 300 °C, but its surface changed into the amorphous oxide phase and then into the rutile TiO2 phase when the annealing temperature was increased to 500 °C. The rutile TiO2 phase continued to grow, and an additional solid solution phase of body-centered tetragonal I41/amd was formed at annealing temperatures beyond 600 °C. The high annealing temperature promoted the oxidation to progress along the thickness direction and synergistically developed the porosity. As a result, the hardness and the electrical performance of the coating deteriorated. The hardness decreased from 34.30 GPa to 1.52 GPa, and the electrical resistivity increased from 142 µΩ·cm to 17.5 Ω·cm.

Sub-100 nm 2D nanopatterning on a large scale by ultrafast laser energy regulation

Coupling ultrafast light irradiation to surface nanoreliefs leads to periodic patterns, achieving record processing scales down to tens of nanometers. Driven by near-field interactions, the promising potential of the spontaneous pattern formation relies on the scaling up of one-step manufacturing processes. Here, we report the self-assembly of unconventional arrays of nanocavities of 20 nm diameter with a periodicity down to 60 nm upon ultrafast laser irradiation of a nickel surface. In stark contrast to laser-induced surface ripples, which are stochastic and suffer from a lack of regularity, the 2D patterns present an unprecedented uniformity on extreme scales. The onset of nanocavity arrays ordered in a honeycomb lattice is achieved by overcoming the anisotropic polarization response of the surface by a delayed action of cross-polarized laser pulses. The origin of this self-arrangement is identified as a manifestation of Marangoni convection instability in a nanoscale melt layer, destabilized by the laser-induced rarefaction wave.

Accelerated Durability Test for High-Surface-Area Oxyhydroxide Nickel Supported on Raney Nickel as Catalyst for the Alkaline Oxygen Evolution Reaction

We demonstrate a fit-for-purpose accelerated durability test (ADT) of a high-surface-area catalyst for the alkaline oxygen evolution reaction (OER). Using an automatized electrochemical setup enabled us to run a complex ADT protocol including online detection of the effective solution resistance as well as linear voltammetry, cyclic voltammetry, cyclic galvanograms, and electrochemical impedance spectroscopy (EIS) for 55 h in total. Using this protocol, we tested the service life stability of a nickel oxyhydroxide (NiOx) catalyst based on Raney Ni. The catalyst was prepared by growing nickel oxyhydroxide on high-surface-area Raney Ni and subsequent formation of the active phase. The successful synthesis of the active NiOx phase is supported by cyclic voltammetry and Raman spectroscopy. The as prepared and activated Raney NiOx exhibits an overpotential for the OER of 304 mV at 10 mA cm^-2 with a Tafel slope of 53 mV dec^-1 and roughness factors as high as 4515 determined by EIS during OER. By concentrating for the ADT protocol on current densities relevant for coupling water electrolysis to photovoltaics, it is demonstrated that Raney NiOx is a promising anode material candidate as it is earth abundant and its active phase exhibits high OER activity as well as stability.

Local Deformation-Controlled Fast Directional Metal Outflow in Metal/Ceramic Nanolayer Sandwiches upon Low Temperature Annealing

Precise nanoindentation on AlN/Cu/AlN nanolayer sandwiches has been conducted by using an atomic force microscope to promote fast and directional metal (Cu) outflow upon heating at low temperatures. Local plastic deformation during indentation results in the generation of high defect densities and stress gradients, which not only effectively reduce the activation energies for fast in-plane diffusion but also direct the in-plane transport of confined Cu to the indent location. In addition, a steep chemical potential gradient of O will be established across the AlN barrier upon exposure to air, which drives fast outward diffusion of Cu along defective pathways in the top AlN layer at the indent location. Selective and fast Cu metal outflow can thus be achieved at the indent locations upon annealing at a relatively low temperature of 350 °C for 5 min in air. The microstructures and phase boundaries of the AlN barrier and confined Cu nanolayers are unperturbed outside the plastically deformed region and remain metastable after annealing at 350 °C. By changing the surface processing modes, patterned nanoparticles and isolated nanowire structures can be fabricated straightforwardly. Such local deformation-controlled directional mass transport phenomena can be utilized to manipulate materials down to the atomic scale for designing functional nanoarchitectures for nanophotonic and nanoelectronic applications.

A non-calorimetric approach for investigating the moisture-induced ageing of a pyrotechnic delay material using spectroscopies

The degradation of thermal properties due to ageing such as burning rate and exothermic heat release are unsolved issues faced during a long-term storage of the pyrotechnic substances. Accordingly, we employed various non-calorimetric methods to investigate the thermal performance of pyrotechnic delay, which is exposed to various moisture-rich conditions at extended durations. The chemical and physical changes in the compositions of a pyrotechnic delay comprised of metal fuel (Zr-Ni alloy) and oxidants (KClO₄, BaCrO₄) are analysed for four different relative humidity levels using X-ray photoelectron spectroscopy, X-ray diffraction, scanning electron microscope and laser-induced breakdown spectroscopy. The calculations using the NASA Chemical Equilibrium with Applications (CEA) software indicated that the heat of reaction for the components stored under the moisture-rich conditions is reduced by more than 50%. Unlike the conventional calorimetric analysis, the present non-calorimetric approach provided the compositional changes as well as the cause and effect of the relevant ageing process of pyrotechnic delay.

Nanosecond electron pulses in the analytical electron microscopy of a fast irreversible chemical reaction

We show how the kinetics of a fast and irreversible chemical reaction in a nanocrystalline material at high temperature can be studied using nanosecond electron pulses in an electron microscope. Infrared laser pulses first heat a nanocrystalline oxide layer on a carbon film, then single nanosecond electron pulses allow imaging, electron diffraction and electron energy-loss spectroscopy. This enables us to study the evolution of the morphology, crystallography, and elemental composition of the system with nanosecond resolution. Here, NiO nanocrystals are reduced to elemental nickel within 5 µs after the laser pulse. At high temperatures induced by laser heating, reduction results first in a liquid nickel phase that crystallizes on microsecond timescales. We show that the reaction kinetics in the reduction of nanocrystalline NiO differ from those in bulk materials. The observation of liquid nickel as a transition phase explains why the reaction is first order and occurs at high rates.

Detailed knowledge of the transition states and kinetics of fast reactions in nanoparticles is desirable for many applications, but challenging to access. Here the authors obtain insight in nickel oxide reduction, using single-shot electron pulses in an electron microscope with nanosecond resolution.

From Alloy to Oxide: Capturing the Early Stages of Oxidation on Ni-Cr(100) Alloys

The interaction of oxygen with Ni-Cr(100) alloy surfaces is studied using scanning tunneling microscopy (STM) and spectroscopy (STS) to observe the initial steps of oxidation and formation of the alloy-oxide interface. The progression of oxidation was observed for Ni(100) and Ni-Cr(100) thin films including Ni-8 wt % Cr(100) and Ni-12 wt % Cr(100), which were grown on MgO(100) in situ. These surfaces were exposed to between 1 and 150 L O₂ at 500 °C, and additional annealing steps were performed at 500 and 600 °C. Each oxidation and annealing step was studied with STM and STS, and differential conductance maps delivered spatially resolved information on doping and band gap distributions. Initial NiO nucleation and growth begins along the step edges of the Ni-Cr alloy accompanied by the formation of small oxide particles on the terraces. The incubation period known in oxidation of Ni(100) is absent on Ni-Cr alloy surfaces illustrating the significant changes in surface chemistry triggered by Cr-alloying. Step edge faceting is initiated by oxide decoration along the step edges and is expressed as moiré patterns in the STM images. The surface oxide can be characterized by NiONi(6 × 7) and NiO-Ni(7 × 8) coincidence lattices, which have a cube-on-cube epitaxial relationship. Small patches of NiO are susceptible to reduction during annealing; however, additional oxide coverage stabilizes the NiO. NiO regions are interspersed with areas covered predominantly with a novel cross-type reconstruction, which is interpreted tentatively as a Cr-rich, phase-separated region. Statistical analysis of the geometric features of the surface oxide including step edge heights, and NiO wedge angles illustrates the layer-by-layer growth mode of NiO in this pre-Cabrera-Mott regime, and the restructuring of the alloy-oxide interface during the oxidation process. This experimental approach has offered greater insight into the progression of oxide growth in Ni-Cr thin films and underscores the dramatic impact of alloying on oxidation process in the pre-Cabrera-Mott regime.

Surface Chemistry Dependence of Mechanochemical Reaction of Adsorbed Molecules-An Experimental Study on Tribopolymerization of α-Pinene on Metal, Metal Oxide, and Carbon Surfaces

Mechanochemical reactions between adsorbate molecules sheared at tribological interfaces can induce association of adsorbed molecules, forming oligomeric and polymeric products often called tribopolymers). This study revealed the role or effect of surface chemistry of the solid substrate in mechanochemical polymerization reactions. As a model reactant, α-pinene was chosen because it was known to readily form tribopolymers at the sliding interface of stainless steel under vapor-phase lubrication conditions. Eight different substrate materials were tested-palladium, nickel, copper, stainless steel, gold, silicon oxide, aluminum oxide, and diamond-like carbon (DLC). All metal substrates and DLC were initially covered with surface oxide species formed naturally in air or during the oxidative sample cleaning. It was found that the tribopolymerization yield of α-pinene is much higher on the substrates that can chemisorb α-pinene, compared to the ones on which only physisorption occurs. From the load dependence of the tribopolymerization yield, it was found that the surfaces capable of chemisorption give a smaller critical activation volume for the mechanochemical reaction, compared to the ones capable of physisorption only. On the basis of these observations and infrared spectroscopy analyses of the adsorbed molecules and the produced polymers, it was concluded that the mechanochemical reaction mechanisms might be different between chemically reactive and inert surfaces and that the chemical reactivity of the substrate surface greatly influences the tribochemical polymerization reactions of adsorbed molecules.

Oxidation characteristics of porous-nickel prepared by powder metallurgy and cast-nickel at 1273 K in air for total oxidation time of 100 h

The oxidation behavior of two types of inhomogeneous nickel was investigated in air at 1273 K for a total oxidation time of 100 h. The two types were porous sintered-nickel and microstructurally inhomogeneous cast-nickel. The porous-nickel samples were fabricated by compacting Ni powder followed by sintering in vacuum at 1473 K for 2 h. The oxidation kinetics of the samples was determined gravimetrically. The topography and the cross-section microstructure of each oxidized sample were observed using optical and scanning electron microscopy. X-ray diffractometry and X-ray energy dispersive analysis were used to determine the nature of the formed oxide phases. The kinetic results revealed that the porous-nickel samples had higher trend for irreproducibility. The average oxidation rate for porous- and cast-nickel samples was initially rapid, and then decreased gradually to become linear. Linear rate constants were 5.5 × 10^-8 g/cm² s and 3.4 × 10^-8 g/cm² s for the porous- and cast-nickel samples, respectively. Initially a single-porous non-adherent NiO layer was noticed on the porous- and cast-nickel samples. After a longer time of oxidation, a non-adherent duplex NiO scale was formed. The two layers of the duplex scales were different in color. NiO particles were observed in most of the pores of the porous-nickel samples. Finally, the linear oxidation kinetics and the formation of porous non-adherent duplex oxide scales on the inhomogeneous nickel substrates demonstrated that the addition of new layers of NiO occurred at the scale/metal interface due to the thermodynamically possible reaction between Ni and the molecular oxygen migrating inwardly.