Review of electromagnetic interference shielding materials fabricated by iron ingredients

Magnetic-electric module design and fabrication of high performance electromagnetic interference shielding sandwich structure melamine foam composites with ultra-low reflection

The development of an efficient electromagnetic interference (EMI) shielding material that balances the paradoxical relationship between low thickness and ultra-low reflectivity is highly significant for mitigating secondary electromagnetic wave pollution. In this work, a sandwich structure consisting of thermoplastic composite, porous foam, and conductive film was meticulously designed, employing a modular assembly strategy. This design aims to tackle the challenge by optimally leveraging the inherent advantages of each individual layer, thereby enhancing the overall performance and functionality of the structure. The core design features a melamine foam framework impregnated with discontinuous copper/silver nanoparticles and carbonyl iron magnetic nanosheets serving as the middle layer which offers abundant pores and interfaces, contributing to dielectric and magnetic losses for electromagnetic waves. The synergistic effect between the top layer (thermoplastic polyurethane/carbonyl iron), the middle layer and the bottom layer (a conductive polyester fiber@copper@nickel) was investigated in terms of impedance matching and magnetic loss as well as reflective shielding. The composite exhibited a shielding effectiveness of 78.01 dB across the X-band (8.2-12.4 GHz) with a thickness of only 2.26 mm. A low-reflection bandwidth (R < 0.1) of 2.69 GHz was obtained which constitutes 64.04 % of the X-band. Importantly, the composite achieved a remarkably low reflectivity of 0.818 %, corresponding to a reflecting shielding effectiveness (SER) of merely 0.035 dB. A finite element analysis was conducted to elucidate the wave shielding mechanism. This research provides a dependable and straightforward approach for creating EMI composites with low thickness, ultra-low reflection, and robust shielding efficiency.

An investigation on the electromagnetic wave absorbing performance and corrosion resistance of carbonyl iron powder/epoxy coatings modified by ferrosoferric oxide and basalt fibers

With the development of science and technology, there is a great demand for electromagnetic wave absorbing materials for both military and civilian purposes. Among them, carbonyl iron powder (CIP) has attracted a lot of attention due to its mature production system and good electromagnetic wave loss capability. However, the application of CIP is limited due to poor impedance matching, poor corrosion resistance, and poor oxidation resistance. Based on this, in this work, CIP and basalt fibers (BF) were used and flower-like ferrosoferric oxide (Fe3O4) was generated in situ on their surfaces by hydrothermal method. The results showed that the generation of Fe3O4 with the addition of BF greatly optimized the impedance matching of the CIP. The modified CIP had a minimum reflection loss of -51.09 GHz, corresponding to an effective absorption bandwidth (<-10 dB) of 6.16 GHz, fully covering the Ku-band with just a 1.5 mm coating thickness. Thanks to the protective effect of Fe3O4, the oxidation weight gain temperature of the modified CIP powder in air was increased from 240 °C to 500 °C, showing good thermal stability and oxidation resistance. In addition, the corrosion resistance of the coating was tested and analyzed using electrochemical impedance spectroscopy (EIS). The results showed that the impedance modulus of the coating at 0.01 Hz was enhanced by one order of magnitude from 106 Ω·cm2 to 107 Ω·cm2. Finally, the radar cross section (RCS) of the material was simulated using CTS software to further evaluate the wave absorption properties.

Magnetic Ionic Liquid: A Multifunctional Platform for the Design of Hybrid Graphene/Carbon Nanotube Networks as Electromagnetic Wave-Absorbing Materials

Magnetic ionic liquid (MIL) based on alkyl phosphonium cation was used as a curing agent for developing epoxy nanocomposites (ENCs) modified with a graphene nanoplatelet (GNP)/carbon nanotube (CNT) hybrid filler. The materials were prepared by a solvent-free procedure involving ball-milling technology. ENCs containing as low as 3 phr of filler (GNP/CNT = 2.5:0.5 phr) exhibited electrical conductivity with approximately six orders of magnitude greater than the system loaded with GNP = 2.5 phr. Moreover, the use of MIL (10 phr) resulted in ENCs with higher conductivity compared with the same system cured using conventional aliphatic amine. The filler dispersion within the epoxy matrix was confirmed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The electromagnetic interference shielding effectiveness (EMI SE), evaluated in the X- and Ku-band frequency range, revealed a great contribution of the absorption mechanism for the ENC containing the hybrid filler and cured with MIL. Moreover, the best microwave-absorbing response was achieved with the ENC containing GNP/CNT = 2.5/0.5 phr, and cured with ML, which a minimum RL of -23.61 dB and an effective absorption bandwidth of 5.18 GHz were observed for thickness of 1.5 mm. In summary, this system is a promising material for both civilian and military applications due to its simple and scalable nanocomposite preparation method, the lightweight nature of the composites resulting from the low filler content, the commercial availability and cost-effectiveness of GNP, and its high electromagnetic wave attenuation across a broad frequency range.

Carbonized Apples and Quinces Stillage for Electromagnetic Shielding

Electromagnetic waves (EMWs) have become an integral part of our daily lives, but they are causing a new form of environmental pollution, manifesting as electromagnetic interference (EMI) and radio frequency signal leakage. As a result, the demand for innovative, eco-friendly materials capable of blocking EMWs has escalated in the past decade, underscoring the significance of our research. In the realm of modern science, the creation of new materials must consider the starting materials, production costs, energy usage, and the potential for air, water, and soil pollution. Herein, we utilized biowaste materials generated during the distillation of fruit schnapps. The biowaste from apple and quince schnapps distillation was used as starting material, mixed with KOH, and carbonized at 850 °C, in a nitrogen atmosphere. The structure of samples was investigated using various techniques (infrared, Raman, energy-dispersive X-ray, X-ray photoelectron spectroscopies, thermogravimetric analysis, BET surface area analyzer). Encouragingly, these materials demonstrated the ability to block EMWs within a frequency range of 8 to 12 GHz. Shielding efficiency was measured using waveguide adapters connected to ports (1 and 2) of the vector network analyzer using radio-frequency coaxial cables. At a frequency of 10 GHz, carbonized biowaste blocks 78.5% of the incident electromagnetic wave.

Advanced Functional Electromagnetic Shielding Materials: A Review Based on Micro-Nano Structure Interface Control of Biomass Cell Walls

Research efforts on electromagnetic interference (EMI) shielding materials have begun to converge on green and sustainable biomass materials. These materials offer numerous advantages such as being lightweight, porous, and hierarchical. Due to their porous nature, interfacial compatibility, and electrical conductivity, biomass materials hold significant potential as EMI shielding materials. Despite concerted efforts on the EMI shielding of biomass materials have been reported, this research area is still relatively new compared to traditional EMI shielding materials. In particular, a more comprehensive study and summary of the factors influencing biomass EMI shielding materials including the pore structure adjustment, preparation process, and micro-control would be valuable. The preparation methods and characteristics of wood, bamboo, cellulose and lignin in EMI shielding field are critically discussed in this paper, and similar biomass EMI materials are summarized and analyzed. The composite methods and fillers of various biomass materials were reviewed. this paper also highlights the mechanism of EMI shielding as well as existing prospects and challenges for development trends in this field.

Exploring the efficacy and future potential of polypyrrole/metal oxide nanocomposites for electromagnetic interference shielding: a review

With recent advancements in technology, the emission of electromagnetic radiation has emerged as a significant issue due to electromagnetic interferences. These interferences include various undesirable emissions that can degrade the performance of equipment and structures. If left unresolved, these complications can create extra damage to the security operations and communication systems of numerous electronic devices. Various studies have been conducted to address these issues. In recent years, electrically conductive polypyrrole has gained a unique position because of its many advantageous properties. The absorption of microwaves and the electromagnetic interference (EMI) shielding characteristics of electrically conductive polypyrrole can be described in relation to its great electrical conductivity with strong relaxation and polarization effects due to the existence of strong bonds or localized charges. In the present review, advancements in electromagnetic interference shielding with conjugated polypyrrole and its nanocomposites with metal oxides are discussed and correlated with various properties such as dielectric properties, magnetic properties, electrical conductivity, and microwave adsorption properties. This review also focuses on identifying the most suitable polypyrrole-based metal oxide nanocomposites for electromagnetic interference shielding applications.

Microwave Absorption Performance of Flexible Porous PVDF-MWCNT Foam in the X-Band Frequency Range

Lightweight electromagnetic absorbers made of polymers and multiwall carbon nanotubes (MWCNTs) have attracted a lot of attention because of their potential to shield next-generation electronics devices from electromagnetic radiation without reflecting it back into space. In this research, a flexible foam composed of MWCNTs and polyvinylidene fluoride (PVDF) is developed. This foam is designed to be an electromagnetic shielding material that is both flexible and absorption-dominant, reducing electromagnetic interference. The solvent approach is used to fabricate the PVDF-MWCNT foam. It is discovered that the foam has a porosity of 88.9%. Each cell in the PVDF-MWCNT foam is formed in a porous layered manner. The foam demonstrates a dielectric constant (ϵ ' ) of around 7.19 and dielectric loss (ϵ " ) of 4.46 at 9.96 GHz as calculated from MATLAB using the Nicolson-Ross-Wire algorithm. This developed EM absorber exhibits a high shielding efficiency of 78.46 dB. With an ideal reflection loss of -26.5 dB, this absorber attains the desired outcomes. The electromagnetic shielding performance is supported by calculations of the impedance matching degree, which was found to be 0.54. The PVDF-MWCNT foam displayed absorption-dominant characteristics, with a significantly low shielding due to reflection. This newly developed foam EM absorber has proven itself capable in a variety of commercial and stealth-related applications.

High green index electromagnetic interference shields with semiconducting Bi2S3 fillers in a PEDOT:PSS matrix

Conventional metallic electromagnetic interference (EMI) shields, as well as the emerging 2D material-based shields, meet the shielding effectiveness (SE) needs of most applications. However, their shielding performance is dominated by the reflection of incoming radiation due to their high electrical conductivity, which leads to secondary pollution. This problem is getting exacerbated with the proliferation of electronics and communication networks in modern society. Thus, EMI shields that function dominantly by the absorption of incoming radiation are highly desirable. Such shields would be characterized by a green index, which is the ratio of absorbance over reflectance, close to or greater than one. For nonmagnetic materials, the best way to reduce the undesirable large impedance mismatch is to reduce the effective permittivity of the shield material. Here, we present a new EMI shield with a semiconductor Bi2S3 filler in a conducting PEDOT:PSS polymer matrix, instead of the conventional conductive fillers, to reduce the effective permittivity and demonstrate that even a light loading of only 10% Bi2S3 provides high SE of over 40 dB with a green index value of 0.75. Increasing the filler content to 15 wt% increases the green index close to unity while dropping the SE to 30 dB. The shielding mechanism is explained through electromagnetic parameter measurements and supplemented by density functional theory calculations. This work lays the foundation for the advancement of lightweight and ultrathin green EMI shields with minimum secondary pollution.

Electrophysical Characteristics of Acrylonitrile Butadiene Styrene Composites Filled with Magnetite and Carbon Fiber Fillers

With the rapid development of wireless communication technologies and the miniaturization trend in the electronics industry, the reduction of electromagnetic interference has become an important issue. To solve this problem, a lot of attention has been focused on polymer composites with combined functional fillers. In this paper, we report a method for creating an acrylonitrile butadiene styrene (ABS) plastic composite with a low amount of conductive carbon and magnetic fillers preparation. Also, we investigate the mechanical, thermophysical, and electrodynamic characteristics of the resulting composites. Increasing the combined filler amount in the ABS composite from 1 to 5 wt % leads to a composite conductivity growth of almost 50 times. It is necessary to underline the temperature decrease of 5 wt % mass loss and, accordingly, the composite heat resistance reduction with an increase in the combined filler from 1 to 5 wt %, while the thermal conductivity remains almost constant. It was established that electrodynamic and physical-mechanical characteristics depend on the agglomeration of fillers. This work is expected to reveal the potential of combining commercially available fillers to construct effective materials with good electromagnetic interference (EMI) protection using mass production methods (extrusion and injection molding).

Eco-Friendly Polymer Nanocomposite Coatings for Next-Generation Fire Retardants for Building Materials

The increasing global commitment to carbon neutrality has propelled a heightened focus on sustainable construction materials, with wood emerging as pivotal due to its environmental benefits. This review explores the development and application of eco-friendly polymer nanocomposite coatings to enhance wood's fire resistance, addressing a critical limitation in its widespread adoption. These nanocomposites demonstrate improved thermal stability and char formation properties by integrating nanoparticles, such as nano-clays, graphene oxide, and metal oxides, into biopolymer matrices. This significantly mitigates the flammability of wood substrates, creating a robust barrier against heat and oxygen. The review provides a comprehensive examination of these advanced coatings' synthesis, characterization, and performance. By emphasizing recent innovations and outlining future research directions, this review underscores the potential of eco-friendly polymer nanocomposite coatings as next-generation fire retardants. This advancement supports the expanded utilization of wood in sustainable construction practices and aligns with global initiatives toward achieving carbon neutrality.

Synthesis and characterisation of calcium-iron-aluminium nanocomposites for electromagnetic radiation shielding application

Electromagnetic shielding parameters are crucial to investigate unexplored nanoparticles and their nanocomposites. Herein, calcium-iron-aluminium (Ca: Fe: Al) nanocomposites are synthesised using the simple solution combustion technique. The as-synthesised nanocomposites with various doping concentrations of Al nanoparticles are characterised to study the structural and surface parameters and to confirm the successful formation. Further, the procured Ca: Fe: Al nanocomposites along with various doping concentrations are utilised for electromagnetic shielding applications, and various shielding parameters are calculated. It was confirmed that Ca: Fe: Al nanocomposites are suitable for electromagnetic shielding applications.

Exploring the Potential of Sustainable Biopolymers as a Shield against Electromagnetic Radiations

The increasing demand for biodegradable and environmentally friendly materials is shifting the focus from traditional polymer composites to biocomposites in various applications, especially in electromagnetic shielding. Effective utilization of biopolymers demands improved properties and can be achieved to a certain extent by functionalization. Biopolymers such as cellulose, polylactic acid, and starch are some of the potential candidates for mitigating electromagnetic pollution in next-generation electronic devices because of their high aspect ratio, flexibility, light weight, high mechanical strength, thermal stability, and tunable microwave absorption to the electromagnetic interference (EMI) shielding composites. This Review provides an overview of the current advancements in EMI shielding materials and outlines recent research on EMI shielding composites that utilize various biodegradable polymer structures.

Recycled Polypropylene/Strontium Ferrite Polymer Composite Materials with Electromagnetic Shielding Properties

This paper presents the obtaining and characterization of recycled polypropylene/strontium ferrite (PP/SrFe12O19) polymer composite materials with applications in the electromagnetic shielding of vehicle interiors (mainly automotive electronics-carcasses) from the electromagnetic radiation emitted mainly by exterior sources-electrical lines and supply sources-in terms of the development of the new electrical vehicles. With this aim, suitable polymer composite materials were developed using SrFe12O19 filler in two forms (powder and concentrate). The recycled PP polymer and composite materials with a PP/SrFe12O19 weight ratio of 75/25 and 70/30 were obtained in two stages, i.e., pellets by extrusion and samples for testing through a melt injection process. The characterization of the obtained materials took into account the requirements imposed by the desired applications. It consisted of determining the mechanical and dielectric properties, and microstructure analyses, along with the determination of the resistance to the action of a temperature of 70 °C, which is higher than the temperatures created during the summer inside vehicles. The performance of these materials as electromagnetic shields was assessed through functional tests consisting of the determination of magnetic permeability and the estimation of the electromagnetic shielding efficiency (SE). The obtained results confirmed the improvement of the mechanical, dielectric, and magnetic properties of the PP/SrFe12O19 composites compared to the selected PP polymers. It is also found that all the composite materials exhibited reflective shielding properties (SER from -71.5 dB to -56.7 dB), with very little absorption shielding. The most performant material was the composite made of PP/SrFe12O19 powder with a weight ratio of 70/30. The promising results recommend this composite material for potential use in automotive shielding applications against electromagnetic pollution.

Effect of carbon allotropes and thickness variation on the EMI shielding properties of PANI/NFO@CNTs and PANI/NFO@RGO ternary composite systems

The innovative design of thin, multiphase flexible composite systems with good mechanical properties, low density and improved EMI shielding properties at low filler content has become a key area of research. In this work, we report the low temperature synthesis of three-dimensional ternary composites (PANI/NFO@CNTs and PANI/NFO@RGO) by oxidative chemical polymerization of aniline in the presence of two different binary composites, viz. NFO@CNTs and NFO@RGO. Enhanced impedance matching is achieved by varying the ratio of the carbon allotropes (CNTs and RGO) to the ferrite component. The synthesis of NFO, PANI/NFO@CNTs and PANI/NFO@RGO is validated by XRD and FTIR spectroscopy. Field emission scanning electron microscopy (FE-SEM) confirmed the synthesis of core-shell structures of PANI/NFO@CNTs and PANI/NFO@RGO, where the binary composites (NFO@CNTs and NFO@RGO) serve as a core onto which a tubular PANI layer was coated. Shielding effectiveness of 22.36 dB (99.41% attenuation) is exhibited by the ternary composite PANI/NFO@CNTs (8 : 1), while for PANI/NFO@RGO (20 : 1) a total shielding effectiveness of 31 dB equivalent to 99.92% attenuation was observed at a thickness of 2 mm. The ternary composite PANI/NFO@RGO (20 : 1) 4 mm showed a maximum SET of 43 dB corresponding to 99.996% attenuation of incident EM waves. The enhanced EMI shielding properties of the synthesized ternary composite systems are accredited to good impedance matching, effective dielectric and magnetic loss mechanisms and good conductivity, which facilitate multiple reflections and scattering of incident radiation.

Multifunctional Dy2NiMnO6/Reduced Graphene Oxide Nanocomposites and Their Catalytic, Electromagnetic Shielding, and Electrochemical Properties

Multifunctional nanocomposites have shown great interest in clean energy systems and environmental applications in recent years. Herein, we first reported the synthesis of Dy2NiMnO6 (DNMO)/reduced graphene oxide (rGO) nanocomposites utilizing a hybrid approach involving sol-gel and solvothermal processes. Subsequently, we investigated these nanocomposites for their applications in catalysis, electromagnetic interference shielding, and supercapacitors. A morphological study suggests spherical-shaped DNMO nanoparticles of an average size of 382 nm that are uniformly distributed throughout the surface without any agglomeration. The as-prepared nanocomposites were used as catalysts to investigate the catalytic reduction of 4-nitrophenol in the presence of NaBH4. DNMO/rGO nanocomposites demonstrate superior catalytic activity when compared with bare DNMO, with the rate of reduction being influenced by the composition of the DNMO/rGO nanocomposites. In addition, novel multifunctional DNMO/rGO was incorporated into polyvinylidene difluoride (PVDF) to develop a flexible nanocomposite for electromagnetic shielding applications and exhibited a shielding effectiveness of 6 dB with 75% attenuation at a frequency of 8.5 GHz compared to bare PVDF and PVDF-DNMO nanocomposite. Furthermore, the electrochemical performance of DNMO/rGO nanocomposites was investigated as an electrode material for supercapacitors, exhibiting the highest specific capacitance of 260 F/g at 1 A/g. These findings provide valuable insights into the design of DNMO/rGO nanocomposites with remarkable performance in sustainable energy and environmental applications.

A Comprehensive Review of Electromagnetic Interference Shielding Composite Materials

The interaction between matter and microwaves assumes critical significance due to the ubiquity of wireless communication technology. The selective shielding of microwaves represents the only way to achieve the control on crucial technological sectors. The implementation of microwave shielding ensures the proper functioning of electronic devices. By preventing electromagnetic pollution, shielding safeguards the integrity and optimal performances of devices, contributing to the reliability and efficiency of technological systems in various sectors and allowing the further step forwards in a safe and secure society. Nevertheless, the microwave shielding research is vast and can be quite hard to approach due to the large number and variety of studies regarding both theory and experiments. In this review, we focused our attention on the comprehensive discussion of the current state of the art of materials used for the production of electromagnetic interference shielding composites, with the aim of providing a solid reference point to explore this research field.

Printed graphene and its composite with copper for electromagnetic interference shielding applications

Advances in mobile electronics and telecommunication systems along with 5G technologies have been escalating the electromagnetic interference (EMI) problem in recent years. Graphene-based material systems such as pristine graphene, graphene-polymer composites and other graphene-containing candidates have been shown to provide adequate EMI shielding performance. Besides achieving the needed shielding effectiveness (SE), the method of applying the candidate shielding material onto the object in need of protection is of enormous importance due to considerations of ease of application, reduced logistics and infrastructure, rapid prototyping and throughput, versatility to handle both rigid and flexible substrates and cost. Printing readily meets all these criteria and here we demonstrate plasma jet printing of thin films of graphene and its composite with copper to meet the EMI shielding needs. SE over 30 dB is achieved, which represents blocking over 99.9% of the incoming radiation. Graphene and its composite with copper yield higher green index compared to pure copper shields, implying reduced reflection of incoming electromagnetic waves to help reduce secondary pollution.

Influence of Carbon-Based Fillers on the Electromagnetic Shielding Properties of a Silicone-Potting Compound

The effect of carbon-based additives on adhesives and potting compounds with regard to electrical conductivity and electromagnetic interference (EMI) shielding properties is of great interest. The increasing power of wireless systems and the ever-higher frequency bands place new demands on shielding technology. This publication gives an overview of the effect of carbon-based fillers on electrical conductivity, electromagnetic shielding properties, and the influence of different fillers and filler amounts on rheological behavior. This work focuses on carbon black (CB), recycled carbon fibers (rCF), carbon nanotubes (CNTs), and complex nanomaterials. Therefore, silicon samples with different fillers and filler amounts were prepared using a dual asymmetric centrifuge and a three-roll mill. It has been found that even with small filler amounts, the electromagnetic shielding properties were drastically raised. The filler content as well as the dispersion technique have a significant influence on most of the fillers. It has also been found that the complex viscosity is strongly influenced by the dispersion technique as well as by the choice and amount of filler. In the experiments carried out, shielding values of over 20 dB were achieved with several fillers, whereby even 43 dB were reached with complex, pre-crosslinked fillers. This signal reduction of up to 99.99% enables almost complete shielding of the related frequency.

Self-Assembly TiO2-Ti3C2Tx Ball-Plate Structure for Highly Efficient Electromagnetic Interference Shielding

MXene is a promising candidate for the next generation of lightweight electromagnetic interference (EMI) materials owing to its low density, excellent conductivity, hydrophilic properties, and adjustable component structure. However, MXene lacks interlayer support and tends to agglomerate, leading to a shorter service life and limiting its development in thin-layer electromagnetic shielding material. In this study, we designed self-assembled TiO2-Ti3C2Tx materials with a ball-plate structure to mitigate agglomeration and obtain a thin-layer and multiple absorption porous materials for high-efficiency EMI shielding. The TiO2-Ti3C2Tx composite with a thickness of 50 μm achieved a shielding efficiency of 72 dB. It was demonstrated that the ball-plate structure generates additional interlayer cavities and internal interface, increasing the propagation path for an electromagnetic wave, which, in turn, raises the capacity of materials to absorb and dissipate the wave. These effects improve the overall EMI shielding performance of MXene and pave the way for the development of the next-generation EMI shielding system.

Synthesis and characterization of calcium-iron-chromium nanocomposites for electromagnetic radiation shielding application

Over a century, shielding harmful electromagnetic radiations (EMR) and finding a suitable material, which can replace lead has become the major interest of researchers in this field. Herein, calcium-iron-chromium oxide nanocomposites with the different atomic ratios are synthesized using the solution combustion method. The as-obtained nanoparticles (NPs) are subjected to several structural and surface characteristics such as powder X-ray diffraction, scanning electron microscopy, elemental diffraction X-ray analysis, Fourier Transform Infrared Spectroscopy and UV-visible spectroscopy analysis were performed to confirm the successful synthesis. Furthermore, the EMR shielding of as-procured NPs is investigated and observed that the obtained NPs show good shielding properties.

Synthesis and characterisation of Zn-doped cerium oxide nanoparticles for electromagnetic radiation shielding

CeO2-NPs (nanoparticles) exhibit a variety of properties, which have prompted researchers to explore various applications, such as gas sensing, biomedical, Electromagnetic Interference (EMI) shielding, etc. Zn-doped CeO2-NPs with concentrations ranging from 7 to 11 mol were synthesised using Aloe vera extract as a reducing agent by the solution combustion method. As obtained, NPs were characterised by standard techniques. Braggs reflections confirm the formation of a single-phase cubic structure of CeO2Zn NPs. Crystalline size is calculated using both the W-H plot and the Scherrer equation, which were found to be 12 and 9 nm, respectively. The Energy-dispersive X-ray analysis (EDAX) pattern confirmed the presence of Ce, O and Zn. The direct energy band values are found to be decreasing from 3 to 2.87 eV with an increase in the doping concentration of Zn from 7 to 11 mol. Total shielding efficiency (SET) will give the best representation of shielding properties. The SEt values of CeO2Zn NPs are compared to those of other conventional materials and NP materials, finding significant applications in EMI shielding.

Hydrophobic Composite Foams with Asymmetric Gradient Sandwich Structure for Excellent Electromagnetic Interference Shielding and Photothermal Response

The evolution of contemporary electronics urgently requires the use of versatile electromagnetic interference (EMI) shielding materials in complex environments. Interlayer polydimethylsiloxane (PDMS)/Fe3O4@multiwalled carbon nanotubes (MWCNTs) foams were prepared by a simple physical foaming method with excellent flexibility and electromagnetic wave absorption. The bottom nickel aramid paper (NiP) layer creates a dense conductive network by chemical plating technology, which ensures excellent EMI effectiveness. The upper carbon black (CB)/Fe3O4 layer further improves the absorption performance via conductive loss and magnetic loss. With the effective layout of the impedance matching layer, absorbing layer, and conductive shielding layer, the CB/Fe3O4-PDMS/Fe3O4@MWCNTs-NiP composite material achieves an EMI shielding effectiveness (EMI SE) of 61.7 dB and an absorption coefficient of 0.58 at X-band. In addition, the composite foam provides photothermal conversion and hydrophobicity due to the effective stacking of PDMS and CB/Fe3O4. Thus, the multifunctional composite foam presents a broad range of possible applications, benefiting EMI shielding as well as other specific areas.

Review of Polymer-Based Composites for Electromagnetic Shielding Application

The rapid advancement of electronic communication technology has greatly aided human productivity and quality of life, but it has also resulted in significant electromagnetic pollution issues. Traditional metals and alloys are often used for electromagnetic interference (EMI) shielding due to their excellent electrical conductivity. However, they have drawbacks such as being heavy, expensive, and having low corrosion resistance, which limits their application in electromagnetic shielding. Therefore, it is crucial to develop novel EMI shielding materials. Polymers, being highly flexible, corrosion-resistant, and possessing high specific strength, are frequently employed in electromagnetic shielding materials. In this review, we firstly introduce the basic theory of electromagnetic shielding. Then, we outline the processing methods and recent developments of polymer-based electromagnetic shielding composites, including uniform-, foam-, layered-, and segregated structures. Lastly, we present the challenges and prospects for the field, aiming to provide direction and inspiration for the study of polymer-based electromagnetic shielding composite materials.

Recent Progress on Multifunctional Thermally Conductive Epoxy Composite

In last years, the requirements for materials and devices have increased exponentially. Greater competitiveness; cost and weight reduction for structural materials; greater power density for electronic devices; higher design versatility; materials customizing and tailoring; lower energy consumption during the manufacturing, transport, and use; among others, are some of the most common market demands. A higher operational efficiency together with long service life claimed. Particularly, high thermally conductive in epoxy resins is an important requirement for numerous applications, including energy and electrical and electronic industry. Over time, these materials have evolved from traditional single-function to multifunctional materials to satisfy the increasing demands of applications. Considering the complex application contexts, this review aims to provide insight into the present state of the art and future challenges of thermally conductive epoxy composites with various functionalities. Firstly, the basic theory of thermally conductive epoxy composites is summarized. Secondly, the review provides a comprehensive description of five types of multifunctional thermally conductive epoxy composites, including their fabrication methods and specific behavior. Furthermore, the key technical problems are proposed, and the major challenges to developing multifunctional thermally conductive epoxy composites are presented. Ultimately, the purpose of this review is to provide guidance and inspiration for the development of multifunctional thermally conductive epoxy composites to meet the increasing demands of the next generation of materials.

MXene/bacterial cellulose/Fe3O4/methyltrimethoxylsilane flexible film with hydrophobic for effective electromagnetic shielding

Electromagnetic (EM) pollution has become a serious problem in modern society as it affects human lives. The fabrication of strong and highly flexible materials for electromagnetic interference (EMI) shielding applications is extremely urgent. Herein, a MXene Ti₃C₂T_x/Fe₃O₄ & bacterial cellulose (BC)/Fe₃O₄&Methyltrimethoxysilane (MTMS) flexible hydrophobic electromagnetic shielding film (SBTF_X-Y, X and Y were the number of layers of BC/Fe₃O₄ and the layers of Ti₃C₂T_x/Fe₃O₄), was fabricated. In the prepared film, MXene Ti₃C₂T_x absorbs a large amount of radio waves through polarization relaxation and conduction loss. Because of its extremely low reflectance of electromagnetic waves, BC@Fe₃O₄, as the outermost layer of the material, allows more electromagnetic waves to incident inside the material. The maximum electromagnetic interference (EMI) shielding efficiency (SE) of 68 dB was achieved for the composite film at 45 μm thickness. What's more, the SBTF_X-Y films show excellent mechanical properties, hydrophobicity and flexibility. The unique stratified structure of the film provides a new strategy for designing high-performance EMI shielding films with excellent surface and mechanical properties.

Structure Design and Processing Strategies of MXene-Based Materials for Electromagnetic Interference Shielding

The development of new materials for electromagnetic interference (EMI) shielding is an important area of research, as it allows for the creation of more effective and high-efficient shielding solutions. In this sense, MXenes, a class of 2D transition metal carbides and nitrides have exhibited promising performances as EMI shielding materials. Electric conductivity, low density, and flexibility are some of the properties given by MXene materials, which make them very attractive in the field. Different processing techniques have been employed to produce MXene-based materials with EMI shielding properties. This review summarizes processes and the role of key parameters like the content of fillers and thickness in the desired EMI shielding performance. It also discusses the determination of power coefficients in defining the EMI shielding mechanism and the concept of green shielding materials, as well as their influence on the real application of a produced material. The review concludes with a summary of current challenges and prospects in the production of MXene materials as EMI shields.

One Pot Self-Assembling Fe@PANI Core-Shell Nanowires for Radar Absorption Application

The one-pot process, which combines the polymerization of polyaniline (i.e., PANI) with subsequent reduction of iron nanowire (i.e., Fe NW) under a magnetic field, was developed to produce Fe@PANI core-shell nanowires. The synthesized nanowires with various PANI additions (0-30 wt.%) were characterized and used as microwave absorbers. Epoxy composites with 10 wt.% absorbers were prepared and examined using the coaxial method to reveal their microwave absorbing performance. Experimental results showed that the Fe NWs with PANI additions (0-30 wt.%) had average diameters ranging from 124.72 to 309.73 nm. As PANI addition increases, the α-Fe phase content and the grain size decrease, while the specific surface area increases. The nanowire-added composites exhibited superior microwave absorption performance with wide effective absorption bandwidths. Among them, Fe@PANI-90/10 exhibits the best overall microwave absorption performance. With a thickness of 2.3 mm, effective absorption bandwidth was the widest and reached 3.73 GHz, ranging from 9.73 to 13.46 GHz. Whereas with a thickness of 5.4 mm, Fe@PANI-90/10 reached the best reflection loss of -31.87 dB at 4.53 GHz.

Curing, Properties and EMI Absorption Shielding of Rubber Composites Based on Ferrites and Carbon Fibres

In this work, magnetic soft ferrites, namely manganese-zinc ferrite, nickel-zinc ferrite and combinations of both fillers, were incorporated into acrylonitrile-butadiene rubber to fabricate composite materials. The total content of ferrites was kept constant-300 phr. The second series of composites was fabricated with a similar composition. Moreover, carbon fibres were incorporated into rubber compounds in constant amount-25 phr. The work was focused on investigation of the fillers on absorption shieling performance of the composites, which was investigated within the frequency range 1-6 GHz. Then, the physical-mechanical properties of the composites were evaluated. The achieved results demonstrated that the absorption shielding efficiency of both composite types increased with increasing proportion of nickel-zinc ferrite, which suggests that nickel-zinc ferrite demonstrated better absorption shielding potential. Higher electrical conductivity and higher permittivity of composites filled with carbon fibres and ferrites resulted in their lower absorption shielding performance. Simultaneously, they absorbed electromagnetic radiation at lower frequencies. On the other hand, carbon fibres reinforced the rubber matrix, and subsequent improvement in physical-mechanical properties was recorded.

Deposition of Thick SiO2 Coatings to Carbonyl Iron Microparticles for Thermal Stability and Microwave Performance

Thick dielectric SiO₂ shells on the surface of iron particles enhance the thermal and electrodynamic parameters of the iron. A technique to deposit thick, 500-nm, SiO₂ shell to the surface of carbonyl iron (CI) particles was developed. The method consists of repeated deposition of SiO₂ particles with air drying between iterations. This method allows to obtain thick dielectric shells up to 475 nm on individual CI particles. The paper shows that a thick SiO₂ protective layer reduces the permittivity of the 'Fe-SiO₂-paraffin' composite in accordance with the Maxwell Garnett medium theory. The protective shell increases the thermal stability of iron, when heated in air, by shifting the transition temperature to the higher oxide. The particle size, the thickness of the SiO₂ shells, and the elemental analysis of the samples were studied using a scanning electron microscope. A coaxial waveguide and the Nicholson-Ross technique were used to measure microwave permeability and permittivity of the samples. A vibrating-sample magnetometer (VSM) was used to measure the magnetostatic data. A synchronous thermal analysis was applied to measure the thermal stability of the coated iron particles. The developed samples can be applied for electromagnetic compatibility problems, as well as the active material for various types of sensors.

Electrical, Thermo-Electrical, and Electromagnetic Behaviour of Epoxy Composites Reinforced with Graphene Nanoplatelets with Different Average Surface Area

The influence of the average surface area of different graphene nanoplatelets (GNP) on the thermo-electrical behaviour, associated with Joule heating, and the attenuation of electromagnetic signals of epoxy composites has been studied, analysing the effect of the morphology obtained as a function of the dispersion time by ultrasonication and the GNP content added. Gravity moulding was used as the first stage in the scaling-up, oriented to the industrial manufacture of multilayer coatings, observing a preferential self-orientation of nanoparticles and, in several conditions, a self-stratification too. The increase of sonication time during the GNP dispersion provides a decrease in the electrical conductivity, due to the GNP fragmentation. Instead, the thermal conductivity is enhanced due to the higher homogeneous distribution of GNPs into the epoxy matrix. Finally, the lower surface area of GNPs reduces the thermal and electrical conductivity due to a greater separation between nanosheets. Regarding the study of the attenuation of electromagnetic waves, it has been discovered that in the frequency range from 100 Hz to 20 MHz, this attenuation is independent of the direction of analysis, the type of graphene, the sonication time, and the state of dispersion of the nano-reinforcement in the matrix. Furthermore, it has also been observed that the conservation of the constant shielding values for the three types of GNPs are in a range of average frequencies between 0.3 and 3 MHz.

Recent Advancement in Rational Design Modulation of MXene: A Voyage from Environmental Remediation to Energy Conversion and Storage

Use of MXenes (Ti₃ C₂ T_x ), which belongs to the family of two-dimensional transition metal nitrides and carbides by encompassing unique combination of metallic conductivity and hydrophilicity, is receiving tremendous attention, since its discovery as energy material in 2011. Owing to its precursor selective chemical etching, and unique intrinsic characteristics, the MXene surface properties are further classified into highly chemically active compound, which further produced different surface functional groups i. e., oxygen, fluorine or hydroxyl groups. However, the role of surface functional groups doesn't not only have a significant impact onto its electrochemical and hydrophilic characteristics (i. e., ion adsorption/diffusion), but also imparting a noteworthy effect onto its conductivity, work function, electronic structure and properties. Henceforth, such kind of inherent chemical nature, robust electrochemistry and high hydrophilicity ultimately increasing the MXene application as a most propitious material for overall environment-remediation, electrocatalytic sensors, energy conversion and storage application. Moreover, it is well documented that the role of MXenes in all kinds of research fields is still on a progress stage for their further improvement, which is not sufficiently summarized in literature till now. The present review article is intended to critically discuss the different chemical aptitudes and the diversity of MXenes and its derivates (i. e., hybrid composites) in all aforesaid application with special emphasis onto the improvement of its surface characteristics for the multidimensional application. However, this review article is anticipated to endorse MXenes and its derivates hybrid configuration, which is discussed in detail for emerging environmental decontamination, electrochemical use, and pollutant detection via electrocatalytic sensors, photocatalysis, along with membrane distillation and the adsorption application. Finally, it is expected, that this review article will open up new window for the effective use of MXene in a broad range of environmental remediation, energy conversion and storage application as a novel, robust, multidimensional and more proficient materials.

A Comprehensive Study on EMI Shielding Performance of Carbon Nanomaterials-Embedded CFRP or GFRP Composites

The rapid advancement of electrical and telecommunication facilities has resulted in increasing requirements for the development of electromagnetic interference (EMI) shielding composites. Accordingly, an experimental study was conducted to evaluate the EMI shielding performance of carbon nanomaterial (CNM)-embedded carbon-fiber-reinforced polymer (CFRP) or glass-fiber-reinforced polymer (GFRP) composites. Nine combinations of CNMs and carbon or glass fibers were used to fabricate the composites. The synergistic effects of CNMs on the EMI shielding performance were systematically investigated. The results indicated that plate-type CNMs (i.e., graphene and graphite nanoplatelets) have more prominent effects than fiber-type CNMs (carbon nanofibers). The composites fabricated with CFRP afforded higher EMI shielding than the GFRP-based composites. Among the eighteen samples, 3% CNT-GNP in CFRP composites, which included plate-typed CNM, exhibited the best EMI shielding performances, showing 38.6 dB at 0.7 GHz. This study helps understand the shielding performance of CNM-embedded CFRP and GFRP composites in electrical and telecommunication facilities.

Advanced MXene-Based Micro- and Nanosystems for Targeted Drug Delivery in Cancer Therapy

MXenes with unique mechanical, optical, electronic, and thermal properties along with a specific large surface area for surface functionalization/modification, high electrical conductivity, magnetic properties, biocompatibility, and low toxicity have been explored as attractive candidates for the targeted delivery of drugs in cancer therapy. These two-dimensional materials have garnered much attention in the field of cancer therapy since they have shown suitable photothermal effects, biocompatibility, and luminescence properties. However, outstanding challenging issues regarding their pharmacokinetics, biosafety, targeting properties, optimized functionalization, synthesis/reaction conditions, and clinical translational studies still need to be addressed. Herein, recent advances and upcoming challenges in the design of advanced targeted drug delivery micro- and nanosystems in cancer therapy using MXenes have been discussed to motivate researchers to further investigate this field of science.

Tailoring wood waste biochar as a reusable microwave absorbent for pollutant removal: Structure-property-performance relationship and iron-carbon interaction

This study innovated the concept in designing an efficient and reusable microwave (MW) absorbent through concurrent exploitation of carbon graphitization, oxygen functionalization, and carbothermal iron reduction underpinned by an endothermic co-pyrolysis of wood waste and low-dosage iron. A powerful MW assimilation was accomplished from nanoscale amorphous magnetic particles as well as graphitized microporous carbon-iron skeleton in the biochar composites. Relative to a weak magnetic loss derived from the iron phase, the graphitic carbon architecture with abundant surface functionalities (i.e., CO and CO) exhibited a strong dielectric loss, which was thus prioritized as major active sites during MW reuse. The MW-absorbing biochar demonstrated a fast, robust, and durable removal of a refractory herbicide (2,4-dichlorophenoxy acetic acid) under mild MW irradiation with zero chemical input, low electricity consumption, and negligible Fe dissolution. Overall, this study will foster carbon-neutral industrial wastewater treatment and wood waste valorization.

MXenes in Cancer Nanotheranostics

MXenes encompass attractive properties such as a large surface area, unique chemical structures, stability, elastic mechanical strength, excellent electrical conductivity, hydrophilicity, and ease of surface functionalization/modifications, which make them one of the broadly explored two-dimensional materials in the world. MXene-based micro- and nanocomposites/systems with special optical, mechanical, electronic, and excellent targeting/selectivity features have been explored for cancer nanotheranostics. These materials exhibit great diagnostic and therapeutic potential and offer opportunities for cancer photoacoustic imaging along with photodynamic and photothermal therapy. They can be applied to targeted anticancer drug delivery while being deployed for the imaging/diagnosis of tumors/cancers and malignancies. MXene-based systems functionalized with suitable biocompatible or bioactive agents have suitable cellular uptake features with transferring potential from vascular endothelial cells and specific localization, high stability, and auto-fluorescence benefits at different emission-excitation wavelengths, permitting post-transport examination and tracking. The surface engineering of MXenes can improve their biocompatibility, targeting, bioavailability, and biodegradability along with their optical, mechanical, and electrochemical features to develop multifunctional systems with cancer theranostic applications. However, challenges still persist in terms of their environmentally benign fabrication, up-scalability, functionality improvement, optimization conditions, surface functionalization, biocompatibility, biodegradability, clinical translational studies, and pharmacokinetics. This manuscript delineates the recent advancements, opportunities, and important challenges pertaining to the cancer nanotheranostic potential of MXenes and their derivatives.

Recent Progress in Iron-Based Microwave Absorbing Composites: A Review and Prospective

With the rapid development of communication technology in civil and military fields, the problem of electromagnetic radiation pollution caused by the electromagnetic wave becomes particularly prominent and brings great harm. It is urgent to explore efficient electromagnetic wave absorption materials to solve the problem of electromagnetic radiation pollution. Therefore, various absorbing materials have developed rapidly. Among them, iron (Fe) magnetic absorbent particle material with superior magnetic properties, high Snoek's cut-off frequency, saturation magnetization and Curie temperature, which shows excellent electromagnetic wave loss ability, are kinds of promising absorbing material. However, ferromagnetic particles have the disadvantages of poor impedance matching, easy oxidation, high density, and strong skin effect. In general, the two strategies of morphological structure design and multi-component material composite are utilized to improve the microwave absorption performance of Fe-based magnetic absorbent. Therefore, Fe-based microwave absorbing materials have been widely studied in microwave absorption. In this review, through the summary of the reports on Fe-based electromagnetic absorbing materials in recent years, the research progress of Fe-based absorbing materials is reviewed, and the preparation methods, absorbing properties and absorbing mechanisms of iron-based absorbing materials are discussed in detail from the aspects of different morphologies of Fe and Fe-based composite absorbers. Meanwhile, the future development direction of Fe-based absorbing materials is also prospected, providing a reference for the research and development of efficient electromagnetic wave absorbing materials with strong absorption performance, frequency bandwidth, light weight and thin thickness.

Recent Progress in Electromagnetic Interference Shielding Performance of Porous Polymer Nanocomposites—A Review

The urge to develop high-speed data transfer technologies for futuristic electronic and communication devices has led to more incidents of serious electromagnetic interference and pollution. Over the past decade, there has been burgeoning research interests to design and fabricate high-performance porous EM shields to tackle this undesired phenomenon. Polymer nanocomposite foams and aerogels offer robust, flexible and lightweight architectures with tunable microwave absorption properties and are foreseen as potential candidates to mitigate electromagnetic pollution. This review covers various strategies adopted to fabricate 3D porous nanocomposites using conductive nanoinclusions with suitable polymer matrices, such as elastomers, thermoplastics, bioplastics, conducting polymers, polyurethanes, polyimides and nanocellulose. Special emphasis has been placed on novel 2D materials such as MXenes, that are envisaged to be the future of microwave-absorbing materials for next-generation electronic devices. Strategies to achieve an ultra-low percolation threshold using environmentally benign and facile processing techniques have been discussed in detail.

Future advances and challenges of nanomaterial-based technologies for electromagnetic interference-based technologies: A review

The emerging growth of the electronic devices applications has arisen the serious problems of electromagnetic (EM) wave pollution which resulting in equipment malfunction. Therefore, polymer-based composites have been considered good candidates for better EMI shielding due to their significant characteristics including, higher flexibility, ultrathin, lightweight, superior conductivity, easy fabrication processing, environmentally friendly, corrosion resistive, better adhesion with physical, chemical and thermal stability. This review article focused on the concept of the EMI shielding mechanism and challenges with the fabrication of polymer-based composites. Subsequently, recent advancements in the polymer composites applications have been critically reviewed. In addition, the impact of polymers and polymer nanocomposites with different fillers such as organic, inorganic, 2D, 3D, mixture and hybrid nano-fillers on EMI shielding effectiveness has been explored. Lastly, future research directions have been proposed to overcome the limitations of current technologies for further advancement in EMI shielding materials for industrial applications. Based on reported literature, it has been found that the low thickness based lightweight polymer is considered as a best material for excellent material for next-generation electronic devices. Optimization of polymer composites during the fabrication is required for better EMI shielding. New nano-fillers such as functionalization and composite polymers are best to enhance the EMI shielding and conductive properties.

Dimensional Design and Core-Shell Engineering of Nanomaterials for Electromagnetic Wave Absorption

Electromagnetic (EM) wave absorption materials possess exceptionally high EM energy loss efficiency. With vigorous developments in nanotechnology, such materials have exhibited numerous advanced EM functions, including radiation prevention and antiradar stealth. To achieve improved EM performance and multifunctionality, the elaborate control of microstructures has become an attractive research direction. By designing them as core-shell structures with different dimensions, the combined effects, such as interfacial polarization, conduction networks, magnetic coupling, and magnetic-dielectric synergy, can significantly enhance the EM wave absorption performance. Herein, the advances in low-dimensional core-shell EM wave absorption materials are outlined and a selection of the most remarkable examples is discussed. The derived key information regarding dimensional design, structural engineering, performance, and structure-function relationship are comprehensively summarized. Moreover, the investigation of the cutting-edge mechanisms is given particular attention. Additional applications, such as oxidation resistance and self-cleaning functions, are also introduced. Finally, insight into what may be expected from this rapidly expanding field and future challenges are presented.