Biodegradable active packaging: Components, preparation, and applications in the preservation of postharvest perishable fruits and vegetables

Advanced Antibacterial Packaging for Food Preservation Through Multifunctional Metal-Organic Framework Nanocomposite

Pathogenic microorganisms pose significant challenges in food preservation, leading to postharvest losses, economic losses, and health risks. To meet these challenges, an effective strategy is developed for antibacterial food packaging using a multifunctional metal-organic framework nanocomposite (ZIF-67@TA/CNF) composed of zeolitic imidazolate framework-67 (ZIF-67), tannic acid (TA), and chitin nanofiber (CNF). The ZIF-67@TA/CNF composite is fabricated into a biodegradable film with enhanced physicochemical properties, including superior mechanical strength and thermal stability performance. The ZIF-67@TA/CNF film demonstrates extraordinary antibacterial activity, achieving inactivation rates of 99.63% for multidrug-resistant (MDR) Escherichia coli, 99.89% for Escherichia coli, 99.67% for Staphylococcus aureus, and 98.83% for MDR Staphylococcus aureus. For proof of application, the ZIF-67@TA/CNF film effectively inhibits microbial growth and maintains fruit integrity, extending the shelf life for strawberry preservation. This study highlights ZIF-67@TA/CNF as a promising nanocomposite material for sustainable and efficient food packaging applications.

Structure-property relationships in shellac-coated paper: impact of coating parameters on high-barrier bio-based packaging applications

Paper coated with bio-based materials has attracted significant interest as an alternative to plastic-based materials for food packaging, with poor moisture barrier of coated paper posing a challenge to broader applications. Shellac is a promising biopolymer because of its low cost, biodegradability, and wide approval as a food additive and food contact material. In this work, we have systematically studied the role of shellac concentration in butanol and the number of coatings on coated paper's moisture and oil barrier properties. We investigated surface, physicochemical, and thermal properties of coated paper to elucidate specific interactions between shellac and paper substrate and characterize coating morphology, and their effect on barrier properties of coated paper. We found that every layer of coating resulted in an improvement in surface properties, with porosity decreasing by 90 % and surface roughness decreasing by 80 % in a single coat of 15 % (w/w) shellac solution. A low concentration of shellac (7.5 % (w/w)) was found to be less effective in improving barrier properties compared to the highest shellac concentration of 15 % (w/w) used in our study, but still caused a significant increase in the GSM (change in coated weight (g.m-2)). Four coatings of the 15 % (w/w) shellac solution resulted in a water vapor transmittance rate (WVTR) of 56 g m-2 day-1, a water barrier (COBB 180) of 1 g m-2, and an oil barrier (KIT) of 12. These results meet the strictest requirements for very high-barrier packaging applications.

An intelligent thymol/alizarin-loaded polycaprolactone/gelatin/zein nanofibrous film with pH-responsive and antibacterial properties for shrimp freshness monitoring and preservation

Improper storage methods cause food resources to be wasted, and the development of multifunctional intelligent packaging can realize freshness monitoring and extend the shelf life. In this study, an intelligent alizarin/thymol-loaded polycaprolactone/gelatin/zein nanofibrous film was prepared and achieved the dual functions of pH-responsive and antibacterial properties. The film was fabricated using electrospun technology and characterized by SEM, FT-IR, WCA, TGA, DSC, and mechanical property tests, which had good antioxidant properties (81.40 ± 0.74 % free radical scavenging). The film could effectively inhibit the growth of Escherichia coli, Staphylococcus aureus, and Shewanella putrefaciens within 12 h and exhibited light yellow-light purple-dark purple color change at pH 2-12, with good color stability and color responsiveness to ammonia in the environment. In the shrimp application, shelf life was extended by 2 days and freshness could be monitored by the color change. This scientific research opens up new possibilities for realizing multifunctional food packaging alternatives.

Cellulose and lignin nanoparticles from an Ayurvedic waste stream for essential oil-based active packaging to extend shelf life of strawberries

Cellulose and lignin nanoparticles (NCP and LNP) were successfully extracted from Dashamoola spent material (DSM), a residue from an Ayurvedic decoction. NCP had a particle size of 493.6 nm and a zeta potential of -30.9 mV, indicating good colloidal stability. FTIR confirmed the removal of non-cellulosic components, while TGA demonstrated thermal stability, with major degradation between 260 °C and 350 °C. A semi-crystalline structure of nanocellulose was indicated via XRD analysis. Oil-in-water emulsions of tea tree oil (TTO) were prepared using NCP (C at 4 %), LNP (L at 4 %), and a combination blend (2 % each of C and L in CL_TTO), with 16 % TTO, all in w/v. Among these, CL_TTO emulsions had the smallest particle size and highest stability. PVOH-based films, prepared with a 4 % w/v mixture of CL_TTO emulsion, PVOH, and glycerol, demonstrated improved tensile strength, Young's modulus, water vapour barrier properties, and water repellence. These films blocked 95 % UV transmittance, providing appreciable protection to light-sensitive products. PVOH-CL_TTO films also exhibited strong antioxidant activity (85 % DPPH scavenging) and antimicrobial property against E. coli. These films extended the shelf life of strawberries by preserving lightness, firmness, and pH for 14 days under chilling (4 °C). These findings highlight the potential of NCP and LNP obtained from DSM for producing sustainable active packaging which would valorizing Ayurvedic waste stream.

Efficient production, computational screening, molecular docking, quantum chemical calculations, and application of novel antioxidant peptides from Tartary buckwheat in composite preservation films

Tartary buckwheat is a protein-rich pseudocereal. This research developed an efficient method for extracting antioxidant peptides from buckwheat. Alkaline hydrolysis of buckwheat albumin protein produced antioxidant peptides with higher extraction efficiency and antioxidant activity (p < 0.05). LC-MS/MS analysis identified 1284 novel antioxidant peptide sequences. Computational screening identified 16 peptides with high abundance and superior antioxidant capacity. Molecular docking and quantum chemical calculations determined WPWR, FLQL, and HGLFSPF as the peptides with the highest bioactivity. Among these, WPWR demonstrated excellent in vitro antioxidant activity and was successfully applied in peptide-polysaccharide composite preservation films, effectively extending the shelf life of strawberries, highlighting the potential of Tartary buckwheat-derived antioxidant peptides for advanced food preservation technology.

Biopolymers as Sustainable and Active Packaging Materials: Fundamentals and Mechanisms of Antifungal Activities

Developing bio-based and biodegradable materials has become important to meet current market demands, government regulations, and environmental concerns. The packaging industry, particularly for food and beverages, is known to be the world's largest consumer of plastics. Therefore, the demand for sustainable alternatives in this area is needed to meet the industry's requirements. This review presents the most commonly used bio-based and biodegradable packaging materials, bio-polyesters, and polysaccharide-based polymers. At the same time, a major problem in food packaging is presented: fungal growth and, consequently, food spoilage. Different types of antifungal compounds, both natural and synthetic, are explained in terms of structure and mechanism of action. The main uses of these antifungal compounds and their degree of effectiveness are detailed. State-of-the-art studies have shown a clear trend of increasing studies on incorporating antifungals in biodegradable materials since 2000. The bibliometric networks showed studies on active packaging, biodegradable polymers, films, antimicrobial and antifungal activities, essential oils, starch and polysaccharides, nanocomposites, and nanoparticles. The combination of the development of bio-based and biodegradable materials with the ability to control fungal growth promotes both sustainability and the innovative enhancement of the packaging sector.

The preparation, resources, applications, and future trends of nanofibers in active food packaging: a review

Active packaging is a novel strategy for maintaining the shelf life of products and ensuring their safety, freshness, and integrity that has emerged with the consumer demand for safer, healthier, and higher quality food. Nanofibers have received a lot of attention for the application in active food packaging due to their high specific surface area, high porosity, and high loading capacity of active substances. Three common methods (electrospinning, solution blow spinning, and centrifugal spinning) for the preparation of nanofibers in active food packaging and their influencing parameters are presented, and advantages and disadvantages between these methods are compared. The main natural and synthetic polymeric substrate materials for the nanofiber preparation are discussed; and the application of nanofibers in active packaging is elaborated. The current limitations and future trends are also discussed. There have been many studies on the preparation of nanofibers using substrate materials from different sources for active food packaging. However, most of these studies are still in the laboratory research stage. Solving the issues of preparation efficiency and cost of nanofibers is the key to their application in commercial food packaging.

The Potential Health Benefits of Gallic Acid: Therapeutic and Food Applications

Gallic acid (GA), a phenolic acid found in fruits and vegetables, has been consumed by humans for centuries. Its extensive health benefits, such as antimicrobial, antioxidant, anticancer, anti-inflammatory, and antiviral properties, have been well-documented. GA's potent antioxidant capabilities enable it to neutralize free radicals, reduce oxidative stress, and protect cells from damage. Additionally, GA exerts anti-inflammatory effects by inhibiting inflammatory cytokines and enzymes, making it a potential therapeutic agent for inflammatory diseases. It also demonstrates anticancer properties by inhibiting cancer cell growth and promoting apoptosis. Furthermore, GA offers cardiovascular benefits, such as lowering blood pressure, decreasing cholesterol, and enhancing endothelial function, which may aid in the prevention and management of cardiovascular diseases. This review covers the chemical structure, sources, identification and quantification methods, and biological and therapeutic properties of GA, along with its applications in food. As research progresses, the future for GA appears promising, with potential uses in functional foods, pharmaceuticals, and nutraceuticals aimed at improving overall health and preventing disease. However, ongoing research and innovation are necessary to fully understand its functional benefits, address current challenges, and establish GA as a mainstay in therapeutic and nutritional interventions.

Carboxymethyl cellulose/gelatin film incorporated with eggplant peel waste-derived carbon dots for active fruit packaging applications

Carbon dots (CDs) were derived using eggplant peel by a hydrothermal approach and incorporated into the carboxymethyl cellulose (CMC) and gelatin (Gel) blend to develop sustainable and functional packaging films for fruit preservation. The CD was uniformly dispersed within the CMC/Gel blend to form a dense and continuous film and fashioned a strong interaction with the polymer chain, increasing the tensile strength of the film by 5.0-16.0 %. Also, with the impregnation of CDs, the UV-blocking potential of the CMC/Gel film was greatly improved to the extent of blocking 94.3 % of UV-B and 72.5 % of UV-A, while the water vapor permeability slightly decreased (by 2.7-5.4 %), and the water contact angle of the film marginally expand (by 6.2-19.1 %). The CMC/Gel film with 3 wt% of CD added depicted strong antioxidant efficacy of 100 % against ABTS and 59.1 % against DPPH and displayed strong antibacterial action that inhibited the progress of Listeria monocytogenes and Escherichia coli by 99.8 %. In addition, when table grapes were packaged using a CMC/Gel composite film containing CD and stored at 4 °C for 24 days, the fruits packed with the composite film maintained excellent external quality and extended the shelf life.

Developing active and intelligent biodegradable packaging from food waste and byproducts: A review of sources, properties, film production methods, and their application in food preservation

Food waste and byproducts (FWBP) are a global issue impacting economies, resources, and health. Recycling and utilizing these wastes, due to processing and economic constraints, face various challenges. However, valuable components in food waste inspire efficient solutions like active intelligent packaging. Though research on this is booming, its material selectivity, effectiveness, and commercial viability require further analysis. This paper categorizes FWBP and explores their potential for producing packaging from both animal and plant perspectives. In addition, the preparation/fabrication methods of these films/coatings have also been summarized comprehensively, focusing on the advantages and disadvantages of these methods and their commercial adaptability. Finally, the functions of these films/coatings and their ultimate performance in protecting food (meat, dairy products, fruits, and vegetables) are also reviewed systematically. FWBP provide a variety of methods for the application of edible films, including being made into coatings, films, and fibers for food preservation, or extracting active substances directly or indirectly from them (in the form of encapsulation) and adding them to packaging to endow them with functions such as barrier, antibacterial, antioxidant, and pH response. In addition, the casting method is the most commonly used method for producing edible films, but more film production methods (extrusion, electrospinning, 3D printing) need to be tried to make up for the shortcomings of the current methods. Finally, researchers need to conduct more in-depth research on various active compounds from FWBP to achieve better application effects and commercial adaptability.

High transparency, water vapor barrier and antibacterial properties of chitosan/carboxymethyl glucan/poly(vinyl alcohol)/nanoparticles encapsulating citral composite film for fruit packaging

Utilizing antibacterial packaging material is an effective approach to delay fruit rotting and spoilage thereby minimizing financial losses and reducing health harm. However, the barrier and mechanical properties of biodegradable antibacterial packaging materials are barely compatible with transparency. Herein, antimicrobial nanoparticles encapsulating citral (ANPs) were first prepared by emulsification under the stabilization of oxidized dextran (ODE) and ethylene diamine. Then, composite films with high transparency, good water vapor barrier, and mechanical and antibacterial properties for fruits packaging were prepared from chitosan (CS), carboxymethyl-glucan (CMG), poly(vinyl alcohol) (PVA), and ANPs by solvent casting strategy. The synergistic effects of electrostatic interaction and hydrogen bonding could regulate crystalline architecture, generating high transparency of the composite films (90 %). The mechanical properties of the composite film are improved with elongation at break up to 167 % and stress up to 32 MPa. The water vapor barrier property of the film is appropriate to the packed fruit for less weight loss and firmness remaining. Simultaneously, the addition of ANPs endowed the film with excellent antimicrobial and UV-barrier capabilities to reduce fruit mildew, thereby extending the shelf life of fruits. More importantly, the composite polymer solution could be sprayed or dipped directly on fruits as a coating for food storage to improve food shelf life, substantially expanding its ease of use and scope of use.

Encapsulation of carvone in chitosan nanoemulsion as edible film for preservation of slice breads against Aspergillus flavus contamination and aflatoxin B1 production

Aspergillus flavus is a common fungus causing bread spoilage by aflatoxin B1 (AFB1) production. Essential oil components are considered as effective antifungal agent; however, volatility and oxidative-instability limited their practical applications. The aim of this study was to fabricate novel chitosan nanoemulsion film incorporating carvone (carvone-Ne) for protection of bread slices against A. flavus and AFB1 contamination in storage conditions. The nanoemulsion was characterized by SEM, DLS, XRD, and FTIR analyses accompanying with sustained delivery of carvone. The carvone-Ne displayed better inhibition of A. flavus (0.5 µL/mL) and AFB1 production (0.4 µL/mL) over unencapsulated carvone along with promising antioxidant activity (p < 0.05). Destruction of ergosterol, mitochondrial-membrane-potential, ions leakage, deformities in methylglyoxal biosynthesis, and in-silico interaction of carvone with Afl-R protein emphasized the antifungal and antiaflatoxigenic mechanisms of action. Further, in-situ preservation potentiality of Carvone-Ne in bread slices with improved gas compositions, and acceptable sensory qualities strengthen its application as innovative packaging material for food preservation.

Vanillin Cross-Linked Chitosan Film with Controlled Release of Green Tea Polyphenols for Active Food Packaging

We report a novel cross-linked chitosan composite film containing vanillin, glycerol, and green tea extract. The effects of vanillin-mediated cross-linking and the incorporation of antimicrobial green tea polyphenols were investigated. The cross-linking effect, confirmed by Fourier transform infrared (FTIR) analysis, increased the tensile strength of the biopolymer film to 20.9 ± 3 MPa. The release kinetics of polyphenols from the chitosan-vanillin matrix was studied, and we reported an initial burst release (8 h) followed by controlled release (8 to 400 h). It was found that both vanillin and green tea polyphenols were successful inhibitors of foodborne bacteria, with a minimum inhibitory concentration of the tea polyphenols determined as 0.15 mg/mL (Staphylococcus aureus). These active components also displayed strong antioxidant capacities, with polyphenols quenching >80% of 2,2-diphenyl-1-picrylhydrazyl (DPPH) radicals at all concentrations tested. Degradation results revealed that there was a significant (>85%) mass loss of all samples after being buried in compost for 12 weeks. The biopolymeric films, prepared by solvent casting methods, adhere to green chemistry and waste valorization principles. The one-pot recipe reported may also be applied to other cross-linkers and active compounds with similar chemical functionalities. Based on the obtained results, the presented material provides a promising starting point for the development of a degradable active packaging material.

Strategies for Exploiting Milk Protein Properties in Making Films and Coatings for Food Packaging: A Review

Biopolymers of different natures (carbohydrates, proteins, etc.) recovered from by-products of industrial processes are increasingly being studied to obtain biomaterials as alternatives to conventional plastics, thus contributing to the implementation of a circular economy. The food industry generates huge amounts of by-products and waste, including unsold food products that reach the end of their shelf life and are no longer usable in the food chain. Milk proteins can be easily separated from dairy waste and adapted into effective bio-based polymeric materials. Firstly, this review describes the relevant properties of milk proteins and the approaches to modifying them for subsequent use. Then, we provide an overview of recent studies on the development of films and coatings based on milk proteins and, where available, their applications in food packaging. Comparisons among published studies were made based on the formulation as well as production conditions and technologies. The role of different additives and modifiers tested for the performances of films and coatings, such as water vapor permeability, tensile strength, and elongation at break, were reviewed. This review also outlines the limitations of milk-protein-based materials, such as moisture sensitivity and brittleness. Overall, milk proteins hold great potential as a sustainable alternative to petroleum-based polymers. However, their use in food packaging materials at an industrial level remains problematic.