Design of surfaces for controlling hard and soft fouling

Bioinspired Zwitterionic Nanowires with Simultaneous Biofouling Reduction and Release

Marine biofouling is a complex and dynamic process that significantly increases the carbon emissions from the maritime industry by increasing drag losses. However, there are no existing non-toxic marine paints that can achieve both effective fouling reduction and efficient fouling release. Inspired by antifouling strategies in nature, herein, a superoleophobic zwitterionic nanowire coating with a nanostructured hydration layer is introduced, which exhibits simultaneous fouling reduction and release performance. The zwitterionic nanowires demonstrate >25% improvement in fouling reduction compared to state-of-the-art antifouling nanostructures, and four times higher fouling-release compared to conventional zwitterionic coatings. Fouling release is successfully achieved under a wall shear force that is four orders of magnitude lower than regular water jet cleaning. The mechanism of this simultaneous fouling reduction and release behavior is explored, and it is found that a combination of 1) a mechanical biocidal effect from the nanowire geometry, and 2) low interfacial adhesion resulting from the nanostructured hydration layer, are the major contributing factors. These findings provide insights into the design of nanostructured coatings with simultaneous fouling reduction and release. The newly established synthesis procedure for the zwitterionic nanowires opens new pathways for implementation as antifouling coatings in the maritime industry and biomedical devices.

Inorganic-Organic Silica/PDMS Nanocomposite Antiadhesive Coating with Ultrahigh Hardness and Thermal Stability

Antiadhesive surfaces have been gaining continuous attention, because of the scientific and industrial significance. Slippery surfaces and antismudge coatings with antiadhesive behavior have been readily designed and prepared. However, improving robustness of the surfaces, especially the simultaneous demonstration of features of high hardness, excellent adhesion to different substrates, and high thermal stability, is constantly challenging. Herein, we present a silica/polydimethylsiloxane (PDMS) nanocomposite coating (SPNC), wherein silica acts as a consecutive phase and nanophased PDMS is covalently embedded. The nanoconfined PDMS phase exhibits enhanced thermal stability and endows SPNC with slippery behavior; meanwhile, enrichment of PDMS on the surface renders a gradient composition of the coating. Accordingly, the inorganic-organic SPNC simultaneously displays a high nanoindentation hardness of 3.07 GPa and a pencil hardness over 9H, outstanding thermal stability of the slippery performance up to 400 °C, and excellent adhesion strength to different substrates. Additionally, SPNC exhibits high optical transparency, flexibility, resistance to bacterial clone, and chemical corrosion. With the scalable fabrication process, it can be envisioned that the antiadhesive coating with unprecedented comprehensive merits in this work has significant potentials for large-area applications, especially under severe service environments.

Bio-Inspired Active Self-Cleaning Surfaces via Filament-Like Sweepers Array

Hydrodynamic forces from moving fluids can be utilized to remove contaminants which is an ideal fouling-release strategy for underwater surfaces. However, the hydrodynamic forces in the viscous sublayer are greatly reduced owing to the no-slip condition, which restricts their practical applications. Here, inspired by sweeper tentacles of corals, an active self-cleaning surface with flexible filament-like sweepers are reported. The sweepers can penetrate the viscous sublayer by utilizing energy from outer turbulent flows and remove contaminants with adhesion strength of >30 kPa. Under an oscillating flow, the removal rate of the single sweeper can reach up to 99.5% due to dynamic buckling movements. In addition, the sweepers array can completely clean its coverage area within 10 s through coordinated movements as symplectic waves. The active self-cleaning surface depends on the fluid-structure coupling between sweepers and flows, which breaks the concept of conventional self-cleaning.

Polysiloxane-Based Liquid-like Layers for Reducing Polymer and Wax Fouling

Surface fouling occurs when undesired matter adheres and accumulates on a surface, resulting in a decrease or loss of functionality. Polymer and wax fouling can cause costly blockages to crude oil pipelines, clog jet fuel injectors, foul chemical reaction vessels, and significantly decrease the efficiency of heat exchangers. Fouling occurs in many forms but can be segmented based on adherent size, modulus, and chemical functionality. Depending on the foulant, surface design strategies can vary greatly. Few strategies exist to prevent the buildup of wax and polymers on surfaces. In this report, we investigate the potential of highly disordered, siloxane liquid-like layers as a strategy for reducing wax and polymer deposition. In our tests, it was found that the liquid-like layers developed here were able to reduce postadsorption roughness for polymer and wax by as much as 35- and 47-fold, respectively, when compared to the control. SFG was utilized to investigate the molecular-level interfacial properties for each of the modified surfaces to help understand the antifouling mechanism. The data showed that the likely higher grafting density and a large degree of random conformational freedom at the liquid-surface interface make the developed siloxane-covered surfaces energetically unfavorable for polymer and wax accretion.

Durable Liquid- and Solid-Repellent Elastomeric Coatings Infused with Partially Crosslinked Lubricants

Surfaces that are resistant to both liquid fouling and solid fouling are critical for many industrial and biomedical applications. However, surfaces developed to address these challenges thus far have been generally susceptible to mechanical damage. Herein, we report the design and fabrication of robust solid- and liquid-repellent elastomeric coatings that incorporate partially crosslinked lubricating chains within a durable polymer matrix. In particular, we fabricated partially crosslinked omniphobic polyurethane (omni-PU) coatings that can repel a broad range of liquid and solid foulants. The fabricated coatings are an order of magnitude more resistant to cyclic abrasion than current state-of-the-art slippery surfaces. Further through the integration of classic wetting and tribology models, we introduce a new material design parameter (K_AR) for abrasion-resistant polymeric coatings. This combination of mechanical durability and broad antifouling properties enables the implication of such coatings to a wide variety of industrial and medical settings, including biocompatible implants, underwater vehicles, and antifouling robotics.

Tuning Contact Angles of Aqueous Droplets on Hydrophilic and Hydrophobic Surfaces by Surfactants

Adsorption of small amphiphilic molecules occurs in various biological and technological processes, sometimes desired while other times unwanted (e.g., contamination). Surface-active molecules preferentially bind to interfaces and affect their wetting properties. We use molecular dynamics simulations to study the adsorption of short-chained alcohols (simple surfactants) to the water–vapor interface and solid surfaces of various polarities. With a theoretical analysis, we derive an equation for the adsorption coefficient, which scales exponentially with the molecular surface area and the surface wetting coefficient and is in good agreement with the simulation results. We apply the outcomes to aqueous sessile droplets containing surfactants, where the competition of surfactant adsorptions to both interfaces alters the contact angle in a nontrivial way. The influence of surfactants is the strongest on very hydrophilic and hydrophobic surfaces, whereas droplets on moderately hydrophilic surfaces are less affected.

Suspended Kirigami Surfaces for Multifoulant Adhesion Reduction

High foulant adhesion remains a critical issue in a wide range of industries, such as ice accretion on aircraft, biofoulants on ships, wax build-up within pipelines, and scale formation in water remediation. Previous anti-fouling surfaces have only shown promise for reducing the adhesion of a single foulant system; a multi-foulant anti-fouling technology remains elusive. Here, we introduce a mechanical metamaterial-based approach to develop anti-fouling surfaces applicable to a wide range of fouling substances. The suspended kirigami inverted nil-adhesion surfaces, or SKINS, show significantly reduced adhesion of ice, different waxes, dried mud, pressure-sensitive adhesive tape, and a marine hard foulant simulant. SKINS mimic the wrinkling of hard films adhered to soft substrates. Foulant adhesion can be minimized by this wrinkling, which may be controlled by tuning the kirigami motif, sheet material, and foulant dimensions. SKINS reduce adhesion mechanically and were found to be independent of surface energy, enabling their fabrication from commonplace hydrophilic polymers like cellulose acetate. Optimized SKINS exhibited extremely low foulant adhesion, for example, ice adhesion strengths less than 5 kPa (a >250-fold reduction from aluminum substates), and were found to maintain their performance on curved surfaces like transmission cables. The low foulant adhesion persisted over 30 repeated foulant deposition and removal cycles, demonstrating the anti-fouling durability of SKINS. Overall, SKINS offers a previously unexplored route to achieving low foulant adhesion that is highly tunable in both geometry and material selection, is applicable to many different fouling substances, and maintains extremely low foulant adhesion even on complex substrates over large fouled interfaces.

Functional nanomaterials, synergisms, and biomimicry for environmentally benign marine antifouling technology

Marine biofouling remains one of the key challenges for maritime industries, both for seafaring and stationary structures. Currently used biocide-based approaches suffer from significant drawbacks, coming at a significant cost to the environment into which the biocides are released, whereas novel environmentally friendly approaches are often difficult to translate from lab bench to commercial scale. In this article, current biocide-based strategies and their adverse environmental effects are briefly outlined, showing significant gaps that could be addressed through advanced materials engineering. Current research towards the use of natural antifouling products and strategies based on physio-chemical properties is then reviewed, focusing on the recent progress and promising novel developments in the field of environmentally benign marine antifouling technologies based on advanced nanocomposites, synergistic effects and biomimetic approaches are discussed and their benefits and potential drawbacks are compared to existing techniques.

Selective Fluorination of the Surface of Polymeric Materials after Stereolithography 3D Printing

With the microfluidics community embracing 3D resin printing as a rapid fabrication method, controlling surface chemistry has emerged as a new challenge. Fluorination of 3D-printed surfaces is highly desirable in many applications due to chemical inertness, low friction coefficients, antifouling properties, and the potential for selective hydrophobic patterning. Despite sporadic reports, silanization methods have not been optimized for covalent bonding with polymeric resins. As a case study, we tested the silanization of a commercially available (meth)acrylate-based resin (BV-007A) with a fluoroalkyl trichlorosilane. Interestingly, plasma oxidation was unnecessary for silanization of this resin and indeed was ineffective. Solvent-based deposition in a fluorinated oil (FC-40) generated significantly higher contact angles than deposition in ethanol or gas-phase deposition, yielding hydrophobic surfaces with contact angle >110° under optimized conditions. Attenuated total reflectance-Fourier transform infrared spectroscopy indicated that the increase in the contact angle correlated with consumption of a carbonyl moiety, suggesting covalent bonding of silane without plasma oxidation. Consistent with a covalent bond, silanization was resistant to mechanical damage and hydrolysis in methanol and was stable over long-term storage. When tested on a suite of photocrosslinkable resins, this silanization protocol generated highly hydrophobic surfaces (contact angle > 110°) on three resins and moderate hydrophobicity (90-100°) on the remainder. Selective patterning of hydrophobic regions in an open 3D-printed microchannel was possible in combination with simple masking techniques. Thus, this facile fluorination strategy is expected to be applicable for resin-printed materials in a variety of contexts including micropatterning and multiphase microfluidics.

A review of the properties and applications of bioadhesive hydrogels

Due to their outstanding properties, bioadhesive hydrogels have been extensively studied by researchers in recent years.

Recent Developments in Biomimetic Antifouling Materials: A Review

The term 'biomimetic' might be applied to any material or process that in some way reproduces, mimics, or is otherwise inspired by nature. Also variously termed bionic, bioinspired, biological design, or even green design, the idea of adapting or taking inspiration from a natural solution to solve a modern engineering problem has been of scientific interest since it was first proposed in the 1960s. Since then, the concept that natural materials and nature can provide inspiration for incredible breakthroughs and developments in terms of new technologies and entirely new approaches to solving technological problems has become widely accepted. This is very much evident in the fields of materials science, surface science, and coatings. In this review, we survey recent developments (primarily those within the last decade) in biomimetic approaches to antifouling, self-cleaning, or anti-biofilm technologies. We find that this field continues to mature, and emerging novel, biomimetic technologies are present at multiple stages in the development pipeline, with some becoming commercially available. However, we also note that the rate of commercialization of these technologies appears slow compared to the significant research output within the field.

Scale Deposition Inhibiting Composites by HDPE/Silicified Acrylate Polymer/Nano-Silica for Landfill Leachate Piping

Scaling commonly occurs at pipe wall during landfill leachate collection and transportation, which may give rise to pipe rupture, thus posing harm to public health and environment. To prevent scaling, this study prepared a low surface energy nanocomposite by incorporating silicone-acrylate polymer and hydrophobically modified nano-SiO₂ into the high-density polyethylene (HDPE) substrate. Through the characterization of contact angle, scanning electron microscopy and thermogravimetry, the results showed that the prepared composite has low wettability and surface free energy, excellent thermal stability and acid-base resistance. In addition, the prepared composite was compared with the commercial HDPE pipe material regarding their performance on anti-scaling by using an immersion test that places their samples into a simulated landfill leachate. It was apparent that the prepared composite shows better scaling resistance. The study further expects to provide insight into pipe materials design and manufacture, thus to improve landfill leachate collection and transportation.

Translational bioadhesion research: embracing biology without tokenism

Bioadhesion has attracted a sizable research community of scientists and engineers that is striving increasingly for translational outcomes in anti-fouling and bioinspired adhesion initiatives. As bioadhesion is highly context-dependent, attempts to trivialize or gloss over the fundamental physical, chemical and biological sciences involved will compromise the relevance and durability of translation. This article is part of the theme issue 'Transdisciplinary approaches to the study of adhesion and adhesives in biological systems'.