Step-edge-induced oxide growth during the oxidation of Cu surfaces

Effects of Temperature Fluctuations on Surface Mobility of Atomic Steps and Oxidation Dynamics in High-Temperature Alloys

In contrast to the traditional perspective that thermal fluctuations are insignificant in surface dynamics, here we report their influence on surface reaction dynamics. Using real-time low-energy electron microscopy imaging of NiAl(100) under both vacuum and O2 atmospheres, we demonstrate that transient temperature variations substantially alter the direction of atom diffusion between the surface and bulk, leading to markedly different oxidation outcomes. During heating, substantial outward diffusion of atoms from the bulk to the surface results in step growth. Conversely, cooling induces considerable inward diffusion of adatoms, producing a distinct oxide morphology. In both scenarios, initially formed oxide islands impede local atomic step mobility, thereby increasing step length due to mass transfer between the surface and bulk, with atomic steps acting as adatom sinks during heating and sources during cooling. Furthermore, we show that this pinning effect on atomic step mobility can be mitigated by applying persistent temperature fluctuations. Understanding these nuances is vital for accurately predicting and dynamically manipulating the performance of active materials in various chemical processes under transient thermal conditions.

Adsorption Structures, Vibrational Raman Spectra and Chemical Binding Properties of Thioglycolic Acid on Cu(111) Surfaces: A DFT Study

Copper is widely used in everyday life and industrial production because of its good electrical and thermal conductivity. To overcome copper oxidation and maintain its good physical properties, small organic molecules adsorbed on the surface of copper make a passivated layer to further avoid copper corrosion. In this work, we have investigated thioglycolic acid (TGA, another name is mercaptoacetic acid) adsorbed on copper surfaces by using density functional theory (DFT) calculations and a periodical slab model. We first get five stable adsorption structures, and the binding interaction between TGA and Cu(111) surfaces by using density of states (DOS), indicating that the most stable configuration adopts a triple-end binding model. Then, we analyze the vibrational Raman spectra of TGA adsorbed on the Cu(111) surface and make vibrational assignments according to the vibrational vectors. Finally, we explore the temperature effect of the thermodynamically Gibbs free energy of TGA on the Cu(111) surface and the antioxidant ability of the small organic molecular layer of copper oxidation on the copper surface. Our calculated results further provide evidences to interpret the stability of adsorption structures and antioxidant properties of copper.

Selective atomic sieving across metal/oxide interface for super-oxidation resistance

Surface passivation, a desirable natural consequence during initial oxidation of alloys, is the foundation for functioning of corrosion and oxidation resistant alloys ranging from industrial stainless steel to kitchen utensils. This initial oxidation has been long perceived to vary with crystal facet, however, the underlying mechanism remains elusive. Here, using in situ environmental transmission electron microscopy, we gain atomic details on crystal facet dependent initial oxidation behavior in a model Ni-5Cr alloy. We find the (001) surface shows higher initial oxidation resistance as compared to the (111) surface. We reveal the crystal facet dependent oxidation is related to an interfacial atomic sieving effect, wherein the oxide/metal interface selectively promotes diffusion of certain atomic species. Density functional theory calculations rationalize the oxygen diffusion across Ni(111)/NiO(111) interface, as contrasted with Ni(001)/NiO(111), is enhanced. We unveil that crystal facet with initial fast oxidation rate could conversely switch to a slow steady state oxidation.

The curvature effect on the distribution behavior of nonpolar atoms in nano-confined space

The chemical and physical properties of nonpolar atoms are obviously affected by confinement. A curvature-based theoretical model for helium particles distributed in carbon nanotubes is proposed by considering the L-J pair potential and the Boltzmann distribution. The potential gap formed by the non-bonded interaction between a helium atom and a carbon nanotube surface leads to a layered structure distribution with high density near the surface. By assuming adsorption as a competition between the potential gap and the thermal energy, the desorption critical temperature is discussed for helium adsorbed on the layer, which is confirmed to be a monotonic decreasing function of nanotube diameter. The helium atom distribution relations between the nanotube diameter, temperature and the potential gap obtained from molecular dynamics simulations are consistent with the curvature-based model predictions. The adsorption ratio is defined by the numbers of particles adsorbed on the near surface layered structure over total particle numbers, which decreases with the increase of temperature and carbon nanotube diameter. The curvature-based model is further confirmed by studying krypton and argon atoms in the appendix. This work provides a simple model to predict the distribution behavior and reveals the curvature effect on the distribution and adsorption of non-polar atoms confined in nano-space, which could be important for a better understanding of the chemical and physical properties of gas storage in the nano-confined space.

Enhanced copper anticorrosion from Janus-doped bilayer graphene

The atomic-thick anticorrosion coating for copper (Cu) electrodes is essential for the miniaturisation in the semiconductor industry. Graphene has long been expected to be the ultimate anticorrosion material, however, its real anticorrosion performance is still under great controversy. Specifically, strong electronic couplings can limit the interfacial diffusion of corrosive molecules, whereas they can also promote the surficial galvanic corrosion. Here, we report the enhanced anticorrosion for Cu simply via a bilayer graphene coating, which provides protection for more than 5 years at room temperature and 1000 h at 200 °C. Such excellent anticorrosion is attributed to a nontrivial Janus-doping effect in bilayer graphene, where the heavily doped bottom layer forms a strong interaction with Cu to limit the interfacial diffusion, while the nearly charge neutral top layer behaves inertly to alleviate the galvanic corrosion. Our study will likely expand the application scenarios of Cu under various extreme operating conditions.

Revealing Temperature-Dependent Oxidation Dynamics of Ni Nanoparticles via Ambient Pressure Transmission Electron Microscopy

Understanding the oxidation mechanism of metal nanoparticles under ambient pressure is extremely important to make the best use of them in a variety of applications. Through ambient pressure transmission electron microscopy, we in situ investigated the dynamic oxidation processes of Ni nanoparticles at different temperatures under atmospheric pressure, and a temperature-dependent oxidation behavior was revealed. At a relatively low temperature (e.g., 600 °C), the oxidation of Ni nanoparticles underwent a classic Kirkendall process, accompanied by the formation of oxide shells. In contrast, at a higher temperature (e.g., 800 °C), the oxidation began with a single crystal nucleus at the metal surface and then proceeded along the metal/oxide interface without voids formed during the whole process. Through our experiments and density functional theory calculations, a temperature-dependent oxidation mechanism based on Ni nanoparticles was proposed, which was derived from the discrepancy of gas adsorption and diffusion rates under different temperatures.

Oxygen-Loss-Induced Structural Degradation in ε-LiVOPO4

The ε-LiVOPO₄ cathode for Li-ion batteries has attracted wide attention with its multivalent electronic states and improved discharge capacity of over 300 mAh/g. Oxygen loss stands as a potential cause for structural degradations of the ε-LiVOPO₄ cathode and its derivatives but has been barely studied. Through in situ environmental transmission electron microscopy, we probe lattice oxygen loss and the associated structural degradations by spatially and temporally resolving the atomic-scale structural dynamics and phase transformation pathways in ε-LiVOPO₄. We demonstrate that the mild oxygen loss at 400 °C induces a topotactic phase transformation of ε-LiVOPO₄ → α-Li₃V₂(PO₄)₃ in the particle surface via a nucleation and growth mechanism, leading to the formation of a core-shell configuration. The phase transformation can be reversed by switching to an oxidizing environment, in which the α-Li₃V₂(PO₄)₃ is reoxidized to ε-LiVOPO₄. By contrast, oxygen loss at higher temperatures of 500 and 600 °C results in a high concentration of oxygen vacancies that subsequently induces irreversible structural damages including lattice amorphization and formation of nanocavities. This work illustrates the fundamental mechanisms governing the structural failure of oxide cathodes and underlines possible strategies to overcome such issues by exploiting environmental constraints.

Plasma Oxidation of Copper: Molecular Dynamics Study with Neural Network Potentials

The formation of thin oxide films is of significant scientific and practical interest. In particular, the semiconductor industry is interested in developing a plasma atomic layer etching process to pattern copper, replacing the dual Damascene process. Using a nonthermal oxygen plasma to convert the metallic copper into copper oxide, followed by a formic acid organometallic reaction to etch the copper oxide, this process has shown great promise. However, the current process is not optimal because the plasma oxidation step is not self-limiting, hampering the degree of thickness control. In the present study, a neural network potential for the binary interaction between copper and oxygen is developed and validated against first-principles calculations. This potential covers the entire range of potential energy surfaces of metallic copper, copper oxides, atomic oxygen, and molecular oxygen. The usable kinetic energy ranges from 0 to 20 eV. Using this potential, the plasma oxidation of copper surfaces was studied with large-scale molecular dynamics at atomic resolution, with an accuracy approaching that of the first principle calculations. An amorphous layer of CuO is formed on Cu, with thicknesses reaching 2.5 nm. Plasma is found to create an intense local heating effect that rapidly dissipates across the thickness of the film. The range of this heating effect depends on the kinetic energy of the ions. A higher ion energy leads to a longer range, which sustains faster-than-thermal rates for longer periods of time for the oxide growth. Beyond the range of this agitation, the growth is expected to be limited to the thermally activated rate. High-frequency, repeated ion impacts result in a microannealing effect that leads to a quasicrystalline oxide beneath the amorphized layer. The crystalline layer slows down oxide growth. Growth rate is fitted to the temperature gradient due to ion-induced thermal agitations, to obtain an apparent activation energy of 1.0 eV. A strategy of lowering the substrate temperature and increasing plasma power is proposed as being favorable for more self-limited oxidation.

In Situ Kinetic Observations on Crystal Nucleation and Growth

Nucleation and growth are critical steps in crystallization, which plays an important role in determining crystal structure, size, morphology, and purity. Therefore, understanding the mechanisms of nucleation and growth is crucial to realize the controllable fabrication of crystalline products with desired and reproducible properties. Based on classical models, the initial crystal nucleus is formed by the spontaneous aggregation of ions, atoms, or molecules, and crystal growth is dependent on the monomer's diffusion and the surface reaction. Recently, numerous in situ investigations on crystallization dynamics have uncovered the existence of nonclassical mechanisms. This review provides a summary and highlights the in situ studies of crystal nucleation and growth, with a particular emphasis on the state-of-the-art research progress since the year 2016, and includes technological advances, atomic-scale observations, substrate- and temperature-dependent nucleation and growth, and the progress achieved in the various materials: metals, alloys, metallic compounds, colloids, and proteins. Finally, the forthcoming opportunities and challenges in this fascinating field are discussed.

Time- and Depth-Resolved Chemical State Analysis of the Surface-to-Subsurface Oxidation of Cu by X-ray Absorption Spectroscopy at Near Ambient Pressure

Metal surface oxidation is a well-known phenomenon, but the oxidation states of metal surfaces have not been observed in situ and in real time because most techniques obtaining surface chemical states require high-vacuum conditions. Here, we achieved the real-time, in situ observation of the initial stages of surface Cu oxidation using fluorescence-yield wavelength-dispersive X-ray absorption spectroscopy (XAS) in the soft X-ray region at sub-nanometer depth resolution. Further, the XAS data suggest a unique oxidation mechanism: CuO forms on the top surface, and subsequently, Cu₂O forms in the subsurface layers (>1 nm from the surface), accompanied by the interdiffusion of Cu from the inner layer and that of Cu₂O to the inner layer. The reported technique has applications for the analysis of surface phenomena at ambient pressure, especially oxidation processes, whose understanding is crucial in many fields, from chemistry to structural engineering.

Non-Oxidized Bare Metal Nanoparticles in Air: A Rational Approach for Large-Scale Synthesis via Wet Chemical Process

Metal nanoparticles (MeNPs) have been used in various industrial applications, owing to their unique physical and chemical properties different from the bulk counterparts. However, the natural oxidation of MeNPs is an imminent hindrance to their widespread applications despite much research efforts to prevent it. Here, a rational approach for non-oxidized bare MeNPs in air, which requires no additional surface passivation treatment is reported. The direct synthetic route uses the [Gd₂ C]²⁺  · 2e^- electride as an exceptional electron-donating agent to reduce diverse metal precursors in alcoholic solvents. All synthesized bare Cu, Ag, and Sn nanoparticles are ultra-stable in ambient air, exhibiting no trace of metal oxides even on their outermost atomic layer. This unique resistance to oxidation is ascribed to the accumulation of excess electrons on the surface of bare MeNPs, which originates from the spontaneous transfer of anionic electrons from the electride during the nanoparticle growth process. This approach provides not only a revolutionary scheme to obtain MeNPs with non-passivated and non-oxidized surfaces, but also fundamental knowledge about metal oxidation.

In Situ Structural Dynamics of Atomic Defects in Tungsten Oxide

Atomic defects are critical to tuning the physical and chemical properties of functional materials such as catalysts, semiconductors, and 2D materials. However, direct structural characterization of atomic defects, especially their formation and annihilation under practical conditions, is challenging yet crucial to understanding the underlying mechanisms driving defect dynamics, which remain mostly elusive. Here, through in situ atomic imaging by an aberration-corrected environmental transmission electron microscope (AC-ETEM), we directly visualize the formation and annihilation mechanism of planar defects in monoclinic WO₃ on the atomic scale in real time. We captured the atomistic process of the nucleation dynamics of the dislocation core in the [010] direction, followed by its propagation to form a planar defect. Corroborated by density functional theory-based calculations, we rationalize the formation of dislocation through O extraction from bridge sites followed by an atomic channeling process. These in situ observations shed light on the defect dynamics in oxides and provide atomic insights into forming and manipulating defects in functional materials.

Reaction processes at step edges on S-decorated Cu(111) and Ag(111) surfaces: MD analysis utilizing machine learning derived potentials

A variety of complexation, reconstruction, and sulfide formation processes can occur at step edges on the {111} surfaces of coinage metals (M) in the presence of adsorbed S under ultra-high vacuum conditions. Given the cooperative many-atom nature of these reaction processes, Molecular Dynamics (MD) simulation of the associated dynamics is instructive. However, only quite restricted Density Functional Theory (DFT)-level ab initio MD is viable. Thus, for M = Ag and Cu, we instead utilize the DeePMD framework to develop machine-learning derived potentials, retaining near-DFT accuracy for the M–S systems, which should have broad applicability. These potentials are validated by comparison with DFT predictions for various key quantities related to the energetics of S on M(111) surfaces. The potentials are then utilized to perform extensive MD simulations elucidating the above diverse restructuring and reaction processes at step edges. Key observations from MD simulations include the formation of small metal–sulfur complexes, especially MS2; development of a local reconstruction at A-steps featuring an S-decorated {100} motif; and 3D sulfide formation. Additional analysis yields further information on the kinetics for metal–sulfur complex formation, where these complexes can strongly enhance surface mass transport, and on the propensity for sulfide formation.

Selective reduction of nitrate to nitrogen by Fe0-Cu0-CuFe2O4 composite coupled with carbon dioxide anion radical under UV irradiation

Zero-valent iron (Fe⁰) has been widely used for the reduction of nitrate, but the end reduction product is mainly ammonium. Here, a novel strategy for selective reduction of nitrate (NO₃^-) to nitrogen gas (N₂) with high efficiency and N₂ selectivity was investigated using Fe-based material (Fe⁰-Cu⁰-CuFe₂O₄) combined with citric acid (CA) and ultraviolet (UV) irradiation. In this strategy, the nitrate was firstly reduced to nitrite (NO₂^-) by Fe⁰-Cu⁰-CuFe₂O₄/UV process, and then the produced NO₂^- could be further reduced to N₂ by carbon dioxide anion radicals (CO₂^•-) which was generated from CA that was added later. In this process, the selective reduction of NO₃^- to NO₂^- was a key step. For this purpose, we synthesized Fe⁰-Cu⁰-CuFe₂O₄ composite by simple chemical replacement and in-situ growth process, which made it have a delicate structure with good contact between Cu and Fe and CuFe₂O₄. The selective reduction of NO₃^- to NO₂^- in Fe⁰-Cu⁰-CuFe₂O₄/UV process was due to that the Cu⁰ was the electron enrichment center and the photo-generated hole could suppress the NO₃^- reduction to NH₄⁺ by Fe²⁺. In this proposed strategy, 100% NO₃^- removal efficiency and 96.3% N₂ selectivity were achieved when the initial NO₃^- concentration was 30 mg N/L and the reduction time was 60 min. The denitrification mechanism of the Fe⁰-Cu⁰-CuFe₂O₄/UV/CA system was proposed.

Heterointerface Effect on Two-Step Nucleation Mechanism of Bi Particles

The nucleation and crystallization of Bi particles on two matrices, crystalline bismuth sulfide (c-Bi₂S₃) and amorphized bismuth titanium oxide (a-Bi₁₂TiO₂₀), were studied by using in situ transmission electron microscopy (TEM) analysis. The atomic structures of the Bi particles were monitored by acquiring high-resolution TEM images in real time. The Bi particles were grown on c-Bi₂S₃ and a-Bi₁₂TiO₂₀ via a two-step nucleation mechanism; dense liquid clusters were clearly observed at the initial stage of nucleation, and the coalescence of clusters was frequently observed during the growth. However, the nucleation and crystallization behaviors of Bi particles were governed by the matrix; in particular, the evolution of their morphology and atomic structure was confined on c-Bi₂S₃ but free from matrix effects on a-Bi₁₂TiO₂₀. The matrix effect on the two-step nucleation mechanism was demonstrated from a thermodynamic point of view.

Non-oxidized bare copper nanoparticles with surface excess electrons in air

Copper (Cu) nanoparticles (NPs) have received extensive interest owing to their advantageous properties compared with their bulk counterparts. Although the natural oxidation of Cu NPs can be alleviated by passivating the surfaces with additional moieties, obtaining non-oxidized bare Cu NPs in air remains challenging. Here we report that bare Cu NPs with surface excess electrons retain their non-oxidized state over several months in ambient air. Cu NPs grown on an electride support with excellent electron transfer ability are encapsulated by the surface-accumulated excess electrons, exhibiting an ultralow work function of ~3.2 eV. Atomic-scale structural and chemical analyses confirm the absence of Cu oxide moiety at the outermost surface of air-exposed bare Cu NPs. Theoretical energetics clarify that the surface-accumulated excess electrons suppress the oxygen adsorption and consequently prohibit the infiltration of oxygen into the Cu lattice, provoking the endothermic reaction for oxidation process. Our results will further stimulate the practical use of metal NPs in versatile applications.

Flat-surface-assisted and self-regulated oxidation resistance of Cu(111)

Oxidation can deteriorate the properties of copper that are critical for its use, particularly in the semiconductor industry and electro-optics applications1-7. This has prompted numerous studies exploring copper oxidation and possible passivation strategies8. In situ observations have, for example, shown that oxidation involves stepped surfaces: Cu2O growth occurs on flat surfaces as a result of Cu adatoms detaching from steps and diffusing across terraces9-11. But even though this mechanism explains why single-crystalline copper is more resistant to oxidation than polycrystalline copper, the fact that flat copper surfaces can be free of oxidation has not been explored further. Here we report the fabrication of copper thin films that are semi-permanently oxidation resistant because they consist of flat surfaces with only occasional mono-atomic steps. First-principles calculations confirm that mono-atomic step edges are as impervious to oxygen as flat surfaces and that surface adsorption of O atoms is suppressed once an oxygen face-centred cubic (fcc) surface site coverage of 50% has been reached. These combined effects explain the exceptional oxidation resistance of ultraflat Cu surfaces.

Uneven Oxidation and Surface Reconstructions on Stepped Cu(100) and Cu(110)

How defects such as surface steps affect oxidation, especially initial oxide formation, is critical for nano-oxide applications in catalysis, electronics, and corrosion. We posit that surface reconstruction, a crucial intermediate oxidation step, can highlight initial oxide formation preferences and thus enable bridging the temporal and spatial scale gaps between atomistic simulations and experiments. We investigate the surface-step-induced uneven surface oxidation on Cu(100) and Cu(110), using atomic-scale in situ environmental transmission electron microscopy experiments with dynamical gas control and advanced data processing. We show that the Cu(100)-O (2√2 × √2)R45° missing row reconstruction strongly favors upper terraces over lower terraces, while Cu(110)-O (2 × 1) "added row" reconstructions indicate slight preferences for upper or lower terraces, depending on oxygen concentration. The observed formation site preference and its variation with surface orientation and oxygen concentration are mechanistically explained by Ehrlich-Schwöbel barrier differences for oxygen diffusion on stepped surfaces.

Phase Coexistence and Structural Dynamics of Redox Metal Catalysts Revealed by Operando TEM

Metal catalysts play an important role in industrial redox reactions. Although extensively studied, the state of these catalysts under operating conditions is largely unknown, and assignments of active sites remain speculative. Herein, an operando transmission electron microscopy study is presented, which interrelates the structural dynamics of redox metal catalysts to their activity. Using hydrogen oxidation on copper as an elementary redox reaction, it is revealed how the interaction between metal and the surrounding gas phase induces complex structural transformations and drives the system from a thermodynamic equilibrium toward a state controlled by the chemical dynamics. Direct imaging combined with the simultaneous detection of catalytic activity provides unparalleled structure-activity insights that identify distinct mechanisms for water formation and reveal the means by which the system self-adjusts to changes of the gas-phase chemical potential. Density functional theory calculations show that surface phase transitions are driven by chemical dynamics even when the system is far from a thermodynamic phase boundary. In a bottom-up approach, the dynamic behavior observed here for an elementary reaction is finally extended to more relevant redox reactions and other metal catalysts, which underlines the importance of chemical dynamics for the formation and constant re-generation of transient active sites during catalysis.

Quantifying Real-Time Sample Temperature Under the Gas Environment in the Transmission Electron Microscope Using a Novel MEMS Heater

Accurate control and measurement of real-time sample temperature are critical for the understanding and interpretation of the experimental results from in situ heating experiments inside environmental transmission electron microscope (ETEM). However, quantifying the real-time sample temperature remains a challenging task for commercial in situ TEM heating devices, especially under gas conditions. In this work, we developed a home-made micro-electrical-mechanical-system (MEMS) heater with unprecedented small temperature gradient and thermal drift, which not only enables the temperature evolution caused by gas injection to be measured in real-time but also makes the key heat dissipation path easier to model to theoretically understand and predict the temperature decrease. A new parameter termed as “gas cooling ability (H)”, determined purely by the physical properties of the gas, can be used to compare and predict the gas-induced temperature decrease by different gases. Our findings can act as a reference for predicting the real temperature for in situ heating experiments without closed-loop temperature sensing capabilities in the gas environment, as well as all gas-related heating systems.

Unusual layer-by-layer growth of epitaxial oxide islands during Cu oxidation

Elucidating metal oxide growth mechanisms is essential for precisely designing and fabricating nanostructured oxides with broad applications in energy and electronics. However, current epitaxial oxide growth methods are based on macroscopic empirical knowledge, lacking fundamental guidance at the nanoscale. Using correlated in situ environmental transmission electron microscopy, statistically-validated quantitative analysis, and density functional theory calculations, we show epitaxial Cu₂O nano-island growth on Cu is layer-by-layer along Cu₂O(110) planes, regardless of substrate orientation, contradicting classical models that predict multi-layer growth parallel to substrate surfaces. Growth kinetics show cubic relationships with time, indicating individual oxide monolayers follow Frank-van der Merwe growth whereas oxide islands follow Stranski-Krastanov growth. Cu sources for island growth transition from step edges to bulk substrates during oxidation, contrasting with classical corrosion theories which assume subsurface sources predominate. Our results resolve alternative epitaxial island growth mechanisms, improving the understanding of oxidation dynamics critical for advanced manufacturing at the nanoscale.

Defect-driven selective metal oxidation at atomic scale

Nanoscale materials modified by crystal defects exhibit significantly different behaviours upon chemical reactions such as oxidation, catalysis, lithiation and epitaxial growth. However, unveiling the exact defect-controlled reaction dynamics (e.g. oxidation) at atomic scale remains a challenge for applications. Here, using in situ high-resolution transmission electron microscopy and first-principles calculations, we reveal the dynamics of a general site-selective oxidation behaviour in nanotwinned silver and palladium driven by individual stacking-faults and twin boundaries. The coherent planar defects crossing the surface exhibit the highest oxygen binding energies, leading to preferential nucleation of oxides at these intersections. Planar-fault mediated diffusion of oxygen atoms is shown to catalyse subsequent layer-by-layer inward oxide growth via atomic steps migrating on the oxide-metal interface. These findings provide an atomistic visualization of the complex reaction dynamics controlled by planar defects in metallic nanostructures, which could enable the modification of physiochemical performances in nanomaterials through defect engineering.

Crystal defects critically influence surface chemical reactions in nanomaterials, yet the basic mechanisms at play are still elusive. Here, the authors show the atomic-scale dynamics of surface oxidation at coherent planar defects in Ag and Pd, revealing how twins and stacking-faults selectively oxidize metallic nanocrystals.

Atomic Scale Mechanisms of Multimode Oxide Growth on Nickel-Chromium Alloy: Direct In Situ Observation of the Initial Oxide Nucleation and Growth

The initial growth mode of oxide on alloy plays a decisive role in the development of protective oxide scales on metals and alloys, which is critical for their functionality for high temperature applications. However, the atomistic mechanisms dictating that the oxide growth remain elusive due to the lack of direct in situ observation of the initial oxide nucleation and growth at atomic-scale. Herein, we employed environmental transmission electron microscopy and the first-principles calculations to elucidate the initial atomic process of nickel-chromium (Ni-Cr) alloy oxidation. We directly revealed three different oxide growth modes of initial NiO islands on Ni-Cr alloy upon oxidation by O₂, which result in distinct crystallography and morphology. The multimode oxide growth leads to irregular-shaped oxides, which is shown to be sensitive to the local mass transport. This localization of oxide growth mode is also demonstrated by the identified vigorous competence in oxide growth and thus shown to be kinetically controlled. The concept exemplified here provides insights into the oxide formation and has significant implications in other material and chemical processes involving oxygen gas, such as corrosion, heterogeneous catalysis, and ionic conduction.

Deciphering atomistic mechanisms of the gas-solid interfacial reaction during alloy oxidation

Gas-solid interfacial reaction is critical to many technological applications from heterogeneous catalysis to stress corrosion cracking. A prominent question that remains unclear is how gas and solid interact beyond chemisorption to form a stable interphase for bridging subsequent gas-solid reactions. Here, we report real-time atomic-scale observations of Ni-Al alloy oxidation reaction from initial surface adsorption to interfacial reaction into the bulk. We found distinct atomistic mechanisms for oxide growth in O₂ and H₂O vapor, featuring a "step-edge" mechanism with severe interfacial strain in O₂, and a "subsurface" one in H₂O. Ab initio density functional theory simulations rationalize the H₂O dissociation to favor the formation of a disordered oxide, which promotes ion diffusion to the oxide-metal interface and leads to an eased interfacial strain, therefore enhancing inward oxidation. Our findings depict a complete pathway for the Ni-Al surface oxidation reaction and delineate the delicate coupling of chemomechanical effect on gas-solid interactions.

Surface-reaction induced structural oscillations in the subsurface

Surface and subsurface are commonly considered as separate entities because of the difference in the bonding environment and are often investigated separately due to the experimental challenges in differentiating the surface and subsurface effects. Using in-situ atomic-scale transmission electron microscopy to resolve the surface and subsurface at the same time, we show that the hydrogen-CuO surface reaction results in structural oscillations in deeper atomic layers via the cycles of ordering and disordering of oxygen vacancies in the subsurface. Together with atomistic calculations, we show that the structural oscillations in the subsurface are induced by the hydrogen oxidation-induced cyclic loss of oxygen from the oxide surface. These results demonstrate the propagation of the surface reaction dynamics into the deeper layers in inducing nonstoichiometry in the subsurface and have significant implications in modulating various chemical processes involving surface-subsurface mass transport such as heterogeneous catalysis, oxidation, corrosion and carburization.

Atomistic manipulation of reversible oxidation and reduction in Ag with an electron beam

Employing electrons for direct control of a nanoscale reaction is highly desirable since it enables fabrication of nanostructures with different properties at atomic resolution and with flexibility of dimensions and location. Here, applying in situ transmission electron microscopy, we show the reversible oxidation and reduction kinetics in Ag, well controlled by changing the dose rate of the electron beam. Aberration-corrected high-resolution transmission electron microscopy observation reveals that O atoms are preferably inserted and extracted along the {111} close-packed planes of Ag, leading to the nucleation and decomposition of nanoscale Ag2O islands on the Ag substrate. By controlling the electron beam size and dose rate, we demonstrated the fabrication of an array of 3 nm Ag2O nanodots in an Ag matrix. Our results open a new pathway to manipulate an atomistic reaction with an electron beam towards the precise fabrication of nanostructures for device applications.

Oxidation and hydrogenation of Pd: suppression of oxidation by prolonged H2 exposure

We investigate the phase transition of a Pd surface in both oxidizing and reducing environments by environmental transmission electron microscopy (ETEM). ETEM allows us to study sequential exposure of Pd to O2 and H2 in the same TEM conditions. First, under ETEM observation, oxidation occurs at step edges but it can also occur at terraces. Second, as the most important result, we observed a novel process where previous exposure to H2 suppresses new oxidation of the Pd surface. Third, we show by electron energy loss spectroscopy (EELS) that this process, suppression of oxidation by previous exposure to H2, is not due to the formation of bulk β-phase Pd hydride. We also demonstrate that this process is not present in Pt. Finally, we discuss the hypothesis to explain this phenomenon: formation of surface-Pd-hydride suppresses the new oxidation. This observation, suppression of oxidation by H2 exposure, may eventually lead to new breakthroughs.

A literature review of in situ transmission electron microscopy technique in corrosion studies

One of the biggest challenges in corrosion investigation is foreseeing precisely how and where materials will degenerate in a designated condition owing to scarceness of accurate corrosion mechanisms. Recent fast development of in situ transmission electron microscopy (TEM) technique makes it achievable to better understand the corrosion mechanism and physicochemical processes at the interfaces between samples and gases or electrolytes by dynamical capture the microstructural and chemical changes with high resolution within a realistic or near-realistic environment. However, a detailed and in-depth account summing up the development and latest achievements of in situ TEM techniques, especially the application of emerging liquid and electrochemical cells in the community of corrosion study in the last several years is lacking and is urgently needed for its heathy development. To fill this gap, this critical review summarizes firstly the key scientific issues in corrosion research, followed by introducing the configurations of several typical closed-type cells. Then, the achievements of in situ TEM using open-type or closed-type cells in corrosion study are presented in detail. The study directions in the future are commented finally in terms of spatial and temporal resolution, electron radiation, and linkage between microstructure and electrochemical performance in corrosion community.

Atomic origins of water-vapour-promoted alloy oxidation

The presence of water vapour, intentional or unavoidable, is crucial to many materials applications, such as in steam generators, turbine engines, fuel cells, catalysts and corrosion^1-4. Phenomenologically, water vapour has been noted to accelerate oxidation of metals and alloys^5,6. However, the atomistic mechanisms behind such oxidation remain elusive. Through direct in situ atomic-scale transmission electron microscopy observations and density functional theory calculations, we reveal that water-vapour-enhanced oxidation of a nickel-chromium alloy is associated with proton-dissolution-promoted formation, migration, and clustering of both cation and anion vacancies. Protons derived from water dissociation can occupy interstitial positions in the oxide lattice, consequently lowering vacancy formation energy and decreasing the diffusion barrier of both cations and anions, which leads to enhanced oxidation in moist environments at elevated temperatures. This work provides insights into water-vapour-enhanced alloy oxidation and has significant implications in other material and chemical processes involving water vapour, such as corrosion, heterogeneous catalysis and ionic conduction.

Liquid-Like, Self-Healing Aluminum Oxide during Deformation at Room Temperature

Effective protection from environmental degradation relies on the integrity of oxide as diffusion barriers. Ideally, the passivation layer can repair its own breaches quickly under deformation. While studies suggest that the native aluminum oxide may manifest such properties, it has yet to be experimentally proven because direct observations of the air-environmental deformation of aluminum oxide and its initial formation at room temperature are challenging. Here, we report in situ experiments to stretch pure aluminum nanotips under O₂ gas environments in a transmission electron microscope (TEM). We discovered that aluminum oxide indeed deforms like liquid and can match the deformation of Al without any cracks/spallation at moderate strain rate. At higher strain rate, we exposed fresh metal surface, and visualized the self-healing process of aluminum oxide at atomic resolution. Unlike traditional thin-film growth or nanoglass consolidation processes, we observe seamless coalescence of new oxide islands without forming any glass-glass interface or surface grooves, indicating greatly accelerated glass kinetics at the surface compared to the bulk.

Atomic-Scale Insights into the Oxidation of Aluminum

The surface oxidation of aluminum is still poorly understood despite its vital role as an insulator in electronics, in aluminum-air batteries, and in protecting the metal against corrosion. Here we use atomic resolution imaging in an environmental transmission electron microscope (TEM) to investigate the mechanism of aluminum oxide formation. Harnessing electron beam sputtering we prepare a pristine, oxide-free metal surface in the TEM. This allows us to study, as a function of crystallographic orientation and oxygen gas pressure, the full oxide growth regime from the first oxide nucleation to a complete saturated, few-nanometers-thick surface film.

Calculations of oxide formation on low-index Cu surfaces

Density-functional theory is used to evaluate the mechanism of copper surface oxidation. Reaction pathways of O2 dissociation on the surface and oxidation of the sub-surface are found on the Cu(100), Cu(110), and Cu(111) facets. At low oxygen coverage, all three surfaces dissociate O2 spontaneously. As oxygen accumulates on the surfaces, O2 dissociation becomes more difficult. A bottleneck to further oxidation occurs when the surfaces are saturated with oxygen. The barriers for O2 dissociation on the O-saturated Cu(100)-c(2×2)-0.5 monolayer (ML) and Cu(100) missing-row structures are 0.97 eV and 0.75 eV, respectively; significantly lower than those have been reported previously. Oxidation of Cu(110)-c(6×2), the most stable (110) surface oxide, has a barrier of 0.72 eV. As the reconstructions grow from step edges, clean Cu(110) surfaces can dissociatively adsorb oxygen until the surface Cu atoms are saturated. After slight rearrangements, these surface areas form a "1 ML" oxide structure which has not been reported in the literature. The barrier for further oxidation of this "1 ML" phase is only 0.31 eV. Finally the oxidized Cu(111) surface has a relatively low reaction energy barrier for O2 dissociation, even at high oxygen coverage, and allows for facile oxidation of the subsurface by fast O diffusion through the surface oxide. The kinetic mechanisms found provide a qualitative explanation of the observed oxidation of the low-index Cu surfaces.

In situ atomic scale visualization of surface kinetics driven dynamics of oxide growth on a Ni-Cr surface

We report the in situ atomic-scale visualization of the dynamic three-dimensional growth of NiO during the initial oxidation of Ni-10at%Cr using environmental transmission electron microscopy. A step-by-step adatom growth mechanism in 3D is observed and a change in the surface planes of growing oxide islands can be induced by local surface kinetic variations.

Oxygen adsorption and diffusion on an Al(111) surface and subsurface: a theoretical study

The generalized gradient approximation of the density functional theory was used to investigate the adsorption and dissociation of the O2molecule on an Al(111) surface and the subsequent diffusion of an oxygen atom into the subsurface with different oxygen coverages. The total adsorption energies of oxygen atoms on the Al(111) surface increase as the number of adsorbed oxygen atoms increases, while the adsorption heats per oxygen atom decrease firstly and then increase. The adsorption heats for O2physisorption on the Al(111) surface would increase as the oxidization degree of Al(111) surface increased. As the oxidization degree of Al(111) surface increases, the adsorption heats for O2chemisorption decrease firstly and then increase, and the O2molecule would not dissociate when the oxidization degree was up to 1.0 monolayer. In general, the energy barriers for both the interlayer and intralayer diffusions of the oxygen atom on the Al(111) surface would become larger as the number of initial adsorbed oxygen atoms on the Al(111) surface increased due to an increasing repulsion force.

Dynamic In-Situ Experimentation on Nanomaterials at the Atomic Scale

With the development of in situ techniques inside transmission electron microscopes (TEMs), external fields and probes can be applied to the specimen. This development transforms the TEM specimen chamber into a nanolab, in which reactions, structures, and properties can be activated or altered at the nanoscale, and all processes can be simultaneously recorded in real time with atomic resolution. Consequently, the capabilities of TEM are extended beyond static structural characterization to the dynamic observation of the changes in specimen structures or properties in response to environmental stimuli. This extension introduces new possibilities for understanding the relationships between structures, unique properties, and functions of nanomaterials at the atomic scale. Based on the idea of setting up a nanolab inside a TEM, tactics for design of in situ experiments inside the machine, as well as corresponding examples in nanomaterial research, including in situ growth, nanofabrication with atomic precision, in situ property characterization, and nanodevice construction are presented.

Oxidation and reduction processes of platinum nanoparticles observed at the atomic scale by environmental transmission electron microscopy

Oxidation and reduction of the surfaces of Pt nanoparticles were in situ examined in reactive gases (O2, CO and H2O vapor) by aberration-corrected environmental transmission electron microscopy. Atomic layers of Pt oxides were gradually formed on the surface of Pt nanoparticles at room temperature in O2. The surface Pt oxides were reduced to Pt promptly in both vacuum and gas including CO. We showed that H2O vapor suppressed the surface oxidation. The processes found in this study were induced by gases that were most likely activated by electron irradiation. The observation results provide atomistic insight into the oxidation and reduction process of the surface of Pt nanoparticles that is exposed to activated gases.

Surface-step-induced oscillatory oxide growth

We report in situ atomic-resolution transmission electron microscopy observations of the oxidation of stepped Cu surfaces. We find that the presence of surface steps both inhibits oxide film growth and leads to the oxide decomposition, thereby resulting in oscillatory oxide film growth. Using atomistic simulations, we show that the oscillatory oxide film growth is induced by oxygen adsorption on the lower terrace along the step edge, which destabilizes the oxide film formed on the upper terrace.

In-situ TEM visualization of vacancy injection and chemical partition during oxidation of Ni-Cr nanoparticles

Oxidation of alloy often involves chemical partition and injection of vacancies. Chemical partition is the consequence of selective oxidation, while injection of vacancies is associated with the differences of diffusivity of cations and anions. It is far from clear as how the injected vacancies behave during oxidation of metal. Using in-situ transmission electron microscopy, we captured unprecedented details on the collective behavior of injected vacancies during oxidation of metal, featuring an initial multi-site oxide nucleation, vacancy supersaturation, nucleation of a single cavity, sinking of vacancies into the cavity and accelerated oxidation of the particle. High sensitive energy dispersive x-ray spectroscopy mapping reveals that Cr is preferentially oxidized even at the initial oxidation, leading to a structure that Cr oxide is sandwiched near the inner wall of the hollow particle. The work provides a general guidance on tailoring of nanostructured materials involving multi-ion exchange such as core-shell structured composite nanoparticles.

Advances in the environmental transmission electron microscope (ETEM) for nanoscale in situ studies of gas–solid interactions

This review highlights how ETEM technology advances have enabled new essential (structural) information that improve our understanding of nanomaterials' structure–property–function relationships.