Mitigating cavitation erosion using biomimetic gas-entrapping microtextured surfaces (GEMS)

Fluid Control on Bionics-Energized Surfaces

Engineered surfaces play a vital role in various fluid applications, serving specific functions such as self-cleaning, anti-icing, thermal management, and water energy harvesting. In nature, biological surfaces, particularly those displaying physiochemical heterogeneity, showcase remarkable fluid behaviors and functionalities, offering valuable insights for artificial designs. In this Review, we focus on exploring the fascinating fluid phenomena observed on natural biological surfaces and the manipulation of fluids on bioengineered surfaces, with a particular emphasis on droplets, liquid flows, and vapor flows. We delve into the fundamental principles governing symmetric fluid motion on homogeneous surfaces and directed fluid motion on heterogeneous surfaces. We discuss surface design strategies tailored to different fluid scenarios, outlining the strengths and limitations of engineered surfaces for specific applications. Additionally, the challenges faced by engineered surfaces in real-world fluid applications are put forward. By highlighting promising research directions, we hope to stimulate advancements in bioinspired engineering and fluid science, paving the way for future developments.

Interaction between cavitation bubbles and plastrons on superhydrophobic surfaces

The interaction between cavitation bubbles and plastrons on superhydrophobic surfaces was investigated using a low-voltage discharge device and high-speed photography techniques. The plastron adhered to the superhydrophobic surface acts as a liquid-gas interface, giving the boundary the ability to repel cavitation bubbles. The direction of bubble collapse is determined by the vector synthesis of the Bjerknes repulsive force from the plastron and the Bjerknes attractive force from the rigid wall when the bubble collapses for the first time. Various collapse behaviors were observed, including bubbles moving away from the plastron, bubbles orienting towards the plastron, and bubbles splitting into sub-bubbles in opposite directions. During the subsequent evolution of the bubbles, the expansion of the plastron led to the reversal of the downward jet or reduced the impact velocity of the jet. Seven jet patterns were identified based on the evolution of the cavitation bubble. Starting from the impact velocity of the jet, three jet patterns, namely, the jet away from the plastron (JA), the funnel-shaped jet away from the plastron (JAF), and the funnel-shaped jet away from the plastron with vortex shedding (JAFV), were found to have a weaker effect on the boundary. Three criteria for the design of plastrons on superhydrophobic surfaces were established: VP>0.25Vmax, HP>0.55Rmax, DP>1.2Rmax. Passive pulsation of the plastron in response to the cavitation bubble exhibited similar behaviors across seven jet patterns except for the JAF pattern: torus-shaped, dish-shaped, and skirt-shaped. The dimensionless wall distance, volume ratio, and plastron morphology parameters were identified as significant factors influencing the interaction between cavitation bubbles and the plastron.

Cavitation pit evolution process of epoxy and polyurea coatings on mortar substrates

This study focuses on unraveling the failure mechanisms of three distinct polymer-coating structures applied to mortar substrates: an epoxy coating (MEP1), an epoxy coating with an intermediate epoxy mortar layer (MEP2), and a polyurea coating with an intermediate epoxy mortar layer (MPU). Ultrasonic cavitation experiments are conducted to investigate the initial stages of cavitation erosion. The damaged surfaces of these three coating structures are meticulously investigated and characterized. An in-depth analysis is performed on the distribution characteristics of cavitation pits and the evolutionary patterns of these pits. The results indicate that the introduction of epoxy mortar as an intermediate layer significantly enhances the material's cavitation resistance by improving its energy absorption capacity. This enhancement delays the formation of cavitation pits on the coating surface. Additionally, the superior adhesive properties of the intermediate epoxy mortar with the mortar substrate prevent direct cavitation erosion from forming on the substrate, even when brittleness failure occurs and coating erosion is observed on the surface epoxy polymer. The polyurea coatings demonstrate exceptional elastic-plastic deformation capabilities. When combined with the intermediate epoxy mortar layer, MPU can withstand prolonged and repetitive cavitation impacts, resulting in minimal coating erosion.

Manipulation of bubble collapse patterns near the wall of an adherent gas layer

This paper aims to apply experimental methods to investigate the effect of the thickness of gas layers on the wall on the collapse direction of spark-induced bubbles. In the experiment, two high-speed cameras synchronously record the time evolution of the bubbles and the corresponding parameters such as the normalized collapse position and bubble collapse time. Experiments yielded results for individual bubbles over a range of normalized distances from 0 to 4.0 for different air layer thicknesses. Based on the morphology of the bubbles, the experimental jets were visualized into six different modes, namely, forward jet (FJ), merging jet (MJ), bidirectional jet (BJ), reversing jet (RJ), forward followed by reversing jet (FRJ), and non-directional jet (NDJ). The height of the air layer on the wall is affected by the fluctuation of the bubble volume and shows the opposite trend to the change of the bubble volume. The air film reaches its maximum height when the bubble collapses, which affects the final jet pattern. In addition, as the thickness of the air layer increases, the center of the bubble gradually migrates away from the wall. The different collapse modes and the migration of the bubble centers have positive significance for reducing cavitation erosion in engineering.

Shock waves generated by toroidal bubble collapse are imperative for kidney stone dusting during Holmium:YAG laser lithotripsy

Holmium:yttrium-aluminum-garnet (Ho:YAG) laser lithotripsy (LL) has been the treatment of choice for kidney stone disease for more than two decades, yet the mechanisms of action are not completely clear. Besides photothermal ablation, recent evidence suggests that cavitation bubble collapse is pivotal in kidney stone dusting when the Ho:YAG laser operates at low pulse energy (Ep) and high frequency (F). In this work, we perform a comprehensive series of experiments and model-based simulations to dissect the complex physical processes in LL. Under clinically relevant dusting settings (Ep = 0.2 J, F = 20 Hz), our results suggest that majority of the irradiated laser energy (>90 %) is dissipated by heat generation in the fluid surrounding the fiber tip and the irradiated stone surface, while only about 1 % may be consumed for photothermal ablation, and less than 0.7 % is converted into the potential energy at the maximum bubble expansion. We reveal that photothermal ablation is confined locally to the laser irradiation spot, whereas cavitation erosion is most pronounced at a fiber tip-stone surface distance about 0.5 mm where multi foci ring-like damage outside the thermal ablation zone is observed. The cavitation erosion is caused by the progressively intensified collapse of jet-induced toroidal bubble near the stone surface (<100 μm), as a result of Raleigh-Taylor and Richtmyer-Meshkov instabilities. The ensuing shock wave-stone interaction and resultant leaky Rayleigh waves on the stone surface may lead to dynamic fatigue and superficial material removal under repeated bombardments of toroidal bubble collapses during dusting procedures in LL.

Numerical investigation of the cavitation bubble near the solid wall with a gas-entrapping hole based on a fully compressible three-phase model

The solid surface with several cavities containing gas strongly influences the bubble's dynamical behaviors. To reveal the underlying physical mechanism of the cavitation bubble near a rigid boundary with a gas-entrapping hole, a fully compressible three-phase model, accounting for the three-phase volume transport equation, was implemented in OpenFOAM. The predicted bubble shape was validated with the corresponding experimental photos, and good agreement was achieved. The bubble's primary physical features (e.g., the expanding shock wave, upward and downward liquid jet, and high-pressure region) are well reproduced, which helps understand the underlying mechanisms. The numerical results show that the solid wall with a gas-entrapping hole could affect the morphology of both the bubble and liquid jet, as well as shortens the bubble's first oscillation period in comparison to an intact rigid wall. The relationship among the prolongation factor, the standoff distance, and the relative size ratio is analyzed. It is found the prolongation factor increases as the relative size ratio decrease. As the standoff distance decreases, the gas entrapping hole plays a significant role in the oscillation period of the bubble. The current model can be further extended to reveal the microscopic mechanism of aeration avoiding cavitation damage and investigate the interaction between air bubbles and cavitation bubbles, which is of great interest to practical applications.

All-perfluoropolymer, nonlinear stability-assisted monolithic surface combines topology-specific superwettability with ultradurability

Developing versatile and robust surfaces that mimic the skins of living beings to regulate air/liquid/solid matter is critical for many bioinspired applications. Despite notable achievements, such as in the case of developing robust superhydrophobic surfaces, it remains elusive to realize simultaneously topology-specific superwettability and multipronged durability owing to their inherent tradeoff and the lack of a scalable fabrication method. Here, we present a largely unexplored strategy of preparing an all-perfluoropolymer (Teflon), nonlinear stability-assisted monolithic surface for efficient regulating matters. The key to achieving topology-specific superwettability and multilevel durability is the geometric-material mechanics design coupling superwettability stability and mechanical strength. The versatility of the surface is evidenced by its manufacturing feasibility, multiple-use modes (coating, membrane, and adhesive tape), long-term air trapping in 9-m-deep water, low-fouling droplet transportation, and self-cleaning of nanodirt. We also demonstrate its multilevel durability, including strong substrate adhesion, mechanical robustness, and chemical stability, all of which are needed for real-world applications.

Dissimilar cavitation dynamics and damage patterns produced by parallel fiber alignment to the stone surface in holmium:yttrium aluminum garnet laser lithotripsy

Recent studies indicate that cavitation may play a vital role in laser lithotripsy. However, the underlying bubble dynamics and associated damage mechanisms are largely unknown. In this study, we use ultra-high-speed shadowgraph imaging, hydrophone measurements, three-dimensional passive cavitation mapping (3D-PCM), and phantom test to investigate the transient dynamics of vapor bubbles induced by a holmium:yttrium aluminum garnet laser and their correlation with solid damage. We vary the standoff distance (SD) between the fiber tip and solid boundary under parallel fiber alignment and observe several distinctive features in bubble dynamics. First, long pulsed laser irradiation and solid boundary interaction create an elongated "pear-shaped" bubble that collapses asymmetrically and forms multiple jets in sequence. Second, unlike nanosecond laser-induced cavitation bubbles, jet impact on solid boundary generates negligible pressure transients and causes no direct damage. A non-circular toroidal bubble forms, particularly following the primary and secondary bubble collapses at SD = 1.0 and 3.0 mm, respectively. We observe three intensified bubble collapses with strong shock wave emissions: the intensified bubble collapse by shock wave, the ensuing reflected shock wave from the solid boundary, and self-intensified collapse of an inverted "triangle-shaped" or "horseshoe-shaped" bubble. Third, high-speed shadowgraph imaging and 3D-PCM confirm that the shock origins from the distinctive bubble collapse form either two discrete spots or a "smiling-face" shape. The spatial collapse pattern is consistent with the similar BegoStone surface damage, suggesting that the shockwave emissions during the intensified asymmetric collapse of the pear-shaped bubble are decisive for the solid damage.

The effect of scalable PDMS gas-entrapping microstructures on the dynamics of a single cavitation bubble

The effect of gas-entrapping polydimethylsiloxane (PDMS) microstructures on the dynamics of cavitation bubbles laser-induced next to the PDMS surface is investigated and compared against the cavitation dynamics next to a flat smooth boundary. Local pressure gradients produced by a cavitation bubble cause the air pockets entrapped in the PDMS microstructures to expand and oscillate, leading to a repulsion of the cavitation bubble. The microstructures were fabricated as boxed crevices via a simple and scalable laser ablation technique on cast acrylic, allowing for testing of variable structure sizes and reusable molds. The bubble dynamics were observed using high speed photography and the surrounding flows were visualized and quantified using particle tracking velocimetry. Smaller entrapped air pockets showed an enhanced ability to withstand deactivation at three stand-off distances and over 50 subsequent cavitation events. This investigation provides insight into the potential to direct the collapse of a cavitation bubble away from a surface to mitigate erosion or to enhance microfluidic mixing in low Reynolds number flows.

One-Step Fabrication of Flexible Bioinspired Superomniphobic Surfaces

Flexible superomniphobic doubly re-entrant (Dual-T) microstructures inspired by springtails have attracted growing attention due to their excellent liquid-repellent properties. However, the simple and practical manufacturing processes of the flexible Dual-T microstructures are urgently needed. Here, we proposed a one-step molding process coupled with the lithography technique to fabricate the elastomeric polydimethylsiloxane (PDMS) Dual-T microstructure surfaces with high uniformity. The angle between the downward overhang and the horizontal direction could reach 90° (vertical overhang). The flexible superomniphobic Dual-T microstructure surfaces, without fluorination treatment and physical treatments, could repel liquids with a surface tension lower than 20 mN m^-1 in the Cassie-Baxter state. Owing to the excellent robustness of the one-step molding downward overhanging, the max breakthrough pressure of this surface could reach up to 164.3 Pa for ethanol droplets. Furthermore, the flexible superomniphobic Dual-T surface allowed impinging ethanol droplets to completely rebound at the Weber number up to 7.1 with an impact velocity of ∼0.32 m s^-1. The Dual-T microstructure surface maintained excellent superomniphobicity even after surface oxygen plasma treatment and exhibited excellent structural robustness and recoverability to various large mechanical deformations.

Bubble energy generator

Bubbles have been extensively explored as energy carriers ranging from boiling heat transfer and targeted cancer diagnosis. Yet, despite notable progress, the kinetic energy inherent in small bubbles remains difficult to harvest. Here, we develop a transistor-inspired bubble energy generator for directly and efficiently harvesting energy from small bubbles. The key points lie in designing dielectric surface with high-density electric charges and tailored surface wettability as well as transistor-inspired electrode configuration. The synergy between these features facilitates fast bubble spreading and subsequent departure, transforms the initial liquid/solid interface into gas/solid interface under the gating of bubble, and yields an output at least one order of magnitude higher than existing studies. We also show that the output can be further enhanced through rapid bubble collapse at the air/liquid interface and multiple bubbles synchronization. We envision that our design will pave the way for small bubble-based energy harvesting in liquid media.

Why did only one genus of insects, Halobates, take to the high seas?

Oceans cover more than 70% of the Earth’s surface and house a dizzying array of organisms. Mammals, birds, and all manner of fish can be commonly sighted at sea, but insects, the world’s most common animals, seem to be completely absent. Appearances can deceive, however, as 5 species of the ocean skater Halobates live exclusively at the ocean surface. Discovered 200 years ago, these peppercorn-sized insects remain rather mysterious. How do they cope with life at the ocean surface, and why are they the only genus of insects to have taken to the high seas?

Oceans cover over 70% of the earth’s surface and house a dizzying array of organisms, including five species of the peppercorn-sized ocean-skater Halobates, which live exclusively at the ocean surface. How do they cope with life at the ocean surface and why are they the only genus of insects able to conquer the high seas?

Recent advances in hydrodynamic cavitation-based pretreatments of lignocellulosic biomass for valorization

Recently, the hydrodynamic cavitation (HC)-based pretreatment has shown high effectiveness in laboratories and even in industrial productions for conversion of lignocellulosic biomass (LCB) into value-added products. The pretreatment capability derives from the extraordinary conditions of pressures at ∼500 bar, local hotspots with ∼5000 K, and oxidation (hydroxyl radicals) created by HC at room conditions. To promote this emerging technology, the present review summarizes the recent advances in the HC-based pretreatment of LCB. The principle of HC including the sonochemical effect and hydrodynamic cavitation reactor is introduced. The effectiveness of HC on the delignification of LCB as well as subsequent fermentation, paper production, and other applications is evaluated. Several key operational factors (i.e., reaction environment, duration, and feedstock characteristics) in HC pretreatments are discussed. The enhancement mechanism of HC including physical and chemical effects is analyzed. Finally, the perspectives on future research on the HC-based pretreatment technology are highlighted.

Microfluidics-Enabled Soft Manufacture of Materials with Tailorable Wettability

Microfluidics and wettability are interrelated and mutually reinforcing fields, experiencing synergistic growth. Surface wettability is paramount in regulating microfluidic flows for processing and manipulating fluids at the microscale. Microfluidics, in turn, has emerged as a versatile platform for tailoring the wettability of materials. We present a critical review on the microfluidics-enabled soft manufacture (MESM) of materials with well-controlled wettability and their multidisciplinary applications. Microfluidics provides a variety of liquid templates for engineering materials with exquisite composition and morphology, laying the foundation for precisely controlling the wettability. Depending on the degree of ordering, liquid templates are divided into individual droplets, one-dimensional (1D) arrays, and two-dimensional (2D) or three-dimensional (3D) assemblies for the modular fabrication of microparticles, microfibers, and monolithic porous materials, respectively. Future exploration of MESM will enrich the diversity of chemical composition and physical structure for wettability control and thus markedly broaden the application horizons across engineering, physics, chemistry, biology, and medicine. This review aims to systematize this emerging yet robust technology, with the hope of aiding the realization of its full potential.

Numerical Simulation of Random Cavitation Suppression Based on Variable NACA Airfoils

In order to suppress the cavitation of an airfoil under random operating conditions, a deformable covering was constructed in the cavitation prone area of the NACA0012 airfoil. By sensing the pressure difference between the inner and outer sides of the airfoil, the covering of the airfoil can be changed adaptively to meet the requirement of suppressing random cavitation of the airfoil. The simulation results show that the cavitation influence range of the airfoil with a shape memory alloy covering can be reduced by more than 70%, and the cavitation is well reduced and suppressed. Moreover, the backflow near the wall of the airfoil was reduced under random working conditions. When the maximum bulge deformation of the covering was between 3–6 mm, the airfoil produced a cavitation range only on the covering surface of the airfoil, and there was no cavitation erosion on other parts. This method with locally variable airfoil to suppress cavitation provides a good reference value for other hydraulic machinery to suppress cavitation.

The Air-Water Interface of Water Microdroplets Formed by Ultrasonication or Condensation Does Not Produce H2O2

Recent reports on the production of hydrogen peroxide (H₂O₂) on the surface of condensed water microdroplets without the addition of catalysts or additives have sparked significant interest. The underlying mechanism is thought to be ultrahigh electric fields at the air-water interface; smaller droplets present larger interfacial areas and produce higher (detectable) H₂O₂ yields. To gain insights into this phenomenon, we performed condensation experiments and quantified H₂O₂ formation as a function of the vapor source. Specifically, we compared the H₂O₂ concentration in water microdroplets condensed from the vapor realized via (i) heating water in the range of 50-70 °C and (ii) ultrasonic humidification (as exploited in the original report). Experimental results revealed that the H₂O₂ level inside water microdroplets condensed via heating water was below our detection limit (≥0.25 μM), regardless of the droplet size or the substrate wettability. In contrast, water droplets condensed via ultrasonic humidification contained significantly higher (∼1 μM) H₂O₂ concentrations. We conclude that the ultrasonic humidifiers contribute to H₂O₂ production, not droplet interfacial effects.

Bioinspired Universal Approaches for Cavity Regulation during Cylinder Impact Processes for Drag Reduction in Aqueous Media: Macrogeometry Vanquishing Wettability

Stabilizing lubricating gas films at the solid-liquid interface is a promising strategy for underwater drag reduction. It has been restricted by the enormous extra energy input and the poor stability of superhydrophobic coatings. Cavity encapsulation is a valid method to improve and maintain the formation of the air layer on the solid surface, which is created by the rapidly impacting process on a water surface. The wettability of solid objects (the combination of the surface roughness and chemical component) and liquid properties played a key factor in determining the water impact process for cavity entrainment. However, inspired by the striking behavior of basilisk lizards and their toe's shape, we found that the geometric shape of solid objects plays an equally important role in cavity entrainment and stabilization, which is often ignored. Herein, we present a universal strategy to retain the air cavity on the cylinder surfaces. The cavity can be retained not only on the surface of superhydrophobic cylinders but also on the surface of hydrophobic, hydrophilic, and even superhydrophilic cylinders, without bursting at a depth of 70.0-90.0 cm underwater. The retaining cavity enfolds the profile and upper sides of the cylinder and changes its shape to a streamlined body to achieve underwater drag reduction. In addition, optimizing the cylinders' shapes by increasing the fillet radii significantly improved the drag reduction efficiency from 64.2 to 70.5%.

Nature-inspired wax-coated jute bags for reducing post-harvest storage losses

Post-harvest storage of grains is crucial for food and feed reserves and facilitating seeds for planting. Ironically, post-harvest losses continue to be a major food security threat in the developing world, especially where jute bags are utilized. While jute fabrics flaunt mechanical strength and eco-friendliness, their water-loving nature has proven to be their Achilles heel. Increased relative humidity and/or precipitation wets jute, thereby elevating the moisture content of stored seeds and causing fungal growth. This reduces seed longevity, viability, and nutritional value. To address this crucial weakness of jute bags, we followed a nature-inspired approach to modify their surface microtexture and chemical make-up via alkali and wax treatments, respectively. The resulting wax-coated jute bags (WCJBs) exhibited significant water-repellency to simulated rainfall and airborne moisture compared to control jute bags (CJBs). A 2 months-long seed storage experiment with wheat (Triticum aestivum) grains exposed to 55%, 75%, and 98% relative humidity environments revealed that the grains stored in the WCJBs exhibited 7.5-4% lesser (absolute) moisture content than those in the CJBs. Furthermore, WCJBs-stored grains exhibited a 35-12% enhancement in their germination efficacy over the controls. This nature-inspired engineering solution could contribute towards reducing post-harvest losses in the developing world, where jute bags are extensively utilized for grain storage.

The challenges, achievements and applications of submersible superhydrophobic materials

Superhydrophobic materials have been widely reported throughout the scientific literature. Their properties originate from a highly rough morphology and inherently water repellent surface chemistry. Despite promising an array of functionalities, these materials have seen limited commercial development. This could be attributed to many factors, like material compatibility, low physical resilience, scaling-up complications, etc. In applications where persistent water contact is required, another limitation arises as a major concern, which is the stability of the air layer trapped at the surface when submerged or impacted by water. This review is aimed at examining the diverse array of research focused on monitoring/improving air layer stability, and highlighting the most successful approaches. The reported complexity of monitoring and enhancing air layer stability, in conjunction with the variety of approaches adopted, results in an assortment of suggested routes to achieving success. The review is addressing the challenge of finding a balance between maximising water repulsion and incorporating structures that protect air pockets from removal, along with challenges related to the variant approaches to testing air-layer stability across the research field, and the gap between the achieved progress and the required performance in real-life applications.

Preparation of a Flexible Superhydrophobic Surface and Its Wetting Mechanism Based on Fractal Theory

Substrates of the superhydrophobic surface are important for their application. Preparation of a flexible superhydrophobic surface has drawn more and more attention. In this work, a flexible substrate was made using a semicuring spray method to obtain a flexible superhydrophobic surface with excellent abrasion resistance on the surface of a room temperature vulcanized silicone rubber. Results show that under a bending condition, excellent superhydrophobic properties are still maintained. The Cassie-Baxter model and Wenzel model can be used to estimate the static water contact angle for regular roughness surfaces. There are few numerical theoretical models to predict contact angle or wetting mode for irregular micronanostructures superhydrophobic surfaces. The fractal theory can be used to transform the equation of the Wenzel model and obtain the fractal wetting theory suitable for fractal structures on irregular rough surfaces. However, this fractal-wetting model cannot be applied to the Cassie-Baxter state, which is always suitable for superhydrophobic surfaces. A new method was developed to calculate the static water contact angle of water droplets in the Cassie-Baxter model state. Using image identification and the splitting surface method, a new model is constructed based on the fractal theory. Experimental data for water contact angles on the flexible superhydrophobic surface with SiC/CNTs micronanostructures is in agreement with the simulated values.

Biomimetic Coating-free Superomniphobicity

Superomniphobic surfaces, which repel droplets of  polar and apolar liquids, are used for reducing frictional drag, packaging electronics and foods, and separation processes, among other applications. These surfaces exploit perfluorocarbons that are expensive, vulnurable to physical damage, and have a long persistence in the environment. Thus, new approaches for achieving superomniphobicity from common materials are desirable. In this context, microtextures comprising “mushroom-shaped” doubly reentrant pillars (DRPs) have been shown to repel drops of polar and apolar liquids in air irrespective of the surface make-up. However, it was recently demonstrated that DRPs get instantaneously infiltrated by the same liquids on submersion because while they can robustly prevent liquid imbibition from the top, they are vulnerable to lateral imbibition. Here, we remedy this weakness through bio-inspiration derived from cuticles of Dicyrtomina ornata, soil-dwelling bugs, that contain cuboidal secondary granules with mushroom-shaped caps on each face. Towards a proof-of-concept demonstration, we created a perimeter of biomimicking pillars around arrays of DRPs using a two-photon polymerization technique; another variation of this design with a short wall passing below the side caps was investigated. The resulting gas-entrapping microtextured surfaces (GEMS) robustly entrap air on submersion in wetting liquids, while also exhibiting superomniphobicity in air. To our knowledge, this is the first-ever microtexture that confers upon intrinsically wetting materials the ability to simultaneously exhibit superomniphobicity in air and robust entrapment of air on submersion. These findings should advance the rational design of coating-free surfaces that exhibit ultra-repellence (or superomniphobicity) towards liquids.

Superhydrophobicity and size reduction enabled Halobates (Insecta: Heteroptera, Gerridae) to colonize the open ocean

Despite the remarkable evolutionary success of insects at colonizing every conceivable terrestrial and aquatic habitat, only five Halobates (Heteroptera: Gerridae) species (~0.0001% of all known insect species) have succeeded at colonizing the open ocean - the largest biome on Earth. This remarkable evolutionary achievement likely required unique adaptations for them to survive and thrive in the challenging oceanic environment. For the first time, we explore the morphology and behavior of an open-ocean Halobates germanus and a related coastal species H. hayanus to understand mechanisms of these adaptations. We provide direct experimental evidence based on high-speed videos which reveal that Halobates exploit their specialized and self-groomed body hair to achieve extreme water repellence, which facilitates rapid skating and plastron respiration under water. Moreover, the grooming behavior and presence of cuticular wax aids in the maintenance of superhydrophobicity. Further, reductions of their body mass and size enable them to achieve impressive accelerations (~400 ms-2) and reaction times (~12 ms) to escape approaching predators or environmental threats and are crucial to their survival under harsh marine conditions. These findings might also inspire rational strategies for developing liquid-repellent surfaces for drag reduction, water desalination, and preventing bio-fouling.