Development of Filter Media by Electrospinning for Air Filtration of Nanoparticles from PET Bottles

Multifactorial evaluation of an ultra-fast process for electrospinning of recycled expanded polystyrene to manufacture high-efficiency membranes for nanoparticle air filtration

The increased production of polystyrene waste has led to the need to find efficient ways to dispose of it. One possibility is the use of solid waste to produce filter media by the electrospinning technique. The aim of this work was to develop an ultra-fast electrospinning process applied to recycled polystyrene, with statistical evaluation of the influence of polymeric solution parameters (polymer concentration and percentage of DL-limonene) and process variables (flow rate, voltage, and type of support) on nanoparticle collection efficiency, air permeability, and fiber diameter. An extensive characterization of the materials and evaluation of the morphology of the fibers was also carried out. It was found that recycled expanded polystyrene could be used in electrospinning to produce polymeric membranes. The optimized condition that resulted in the highest nanoparticle collection efficiency was a polymer concentration of 13.5%, percentage of DL-limonene of 50%, voltage of 25 kV, and flow rate of 1.2 mL/h, resulting in values of 99.97 ± 0.01%, 2.6 ± 0.5 × 10-13 m2, 0.19 Pa-1, and 708 ± 176 nm for the collection efficiency of nanoparticles in the range from 6.38 to 232.9 nm, permeability, quality factor, and mean fiber diameter, respectively. All the parameters were found to influence collection efficiency and fiber diameter. The use of DL-limonene, a natural solvent, provided benefits including increased collection efficiency and decreased fiber size. In addition, the electrostatic filtration mechanism was evaluated using the presence of a copper grid as a support for the nanofibers. The findings demonstrated that an electrospinning time of only 5 min was sufficient to obtain filters with high collection efficiencies and low pressure drops, opening perspectives for the application of polystyrene waste in the development of materials with excellent characteristics for application in the area of atmospheric pollution mitigation.

Applications of waste polyethylene terephthalate (PET) based nanostructured materials: A review

While polyethylene terephthalate (PET) has enjoyed widespread use, a large volume of plastic waste has also been produced as a result, which is detrimental to the environment. Traditional treatment of plastic waste, such as landfilling and incinerating waste, causes environmental pollution and poses risks to public health. Recycling PET waste into useful chemicals or upcycling the waste into high value-added materials can be remedies. This review first provides a brief introduction of the synthesis, structure, properties, and applications of virgin PET. Then the conversion process of waste PET into high value-added materials for different applications are introduced. The conversion mechanisms (including degradation, recycling and upcycling) are detailed. The advanced applications of these upgraded materials in energy storage devices (supercapacitors, lithium-ion batteries, and microbial fuel cells), and for water treatment (to remove dyes, heavy metals, and antibiotics), environmental remediation (for air filtration, CO2 adsorption, and oil removal) and catalysis (to produce H2, photoreduce CO2, and remove toxic chemicals) are discussed at length. In general, this review details the exploration of advanced technologies for the transformation of waste PET into nanostructured materials for various applications, and provides insights into the role of high value-added waste products in sustainability and economic development.

Biocompatibility and Antimicrobial Profile of Acid Usnic-Loaded Electrospun Recycled Polyethylene Terephthalate (PET)-Magnetite Nanofibers

The highest amount of the world's polyethylene terephthalate (PET) is designated for fiber production (more than 60%) and food packaging (30%) and it is one of the major polluting polymers. Although there is a great interest in recycling PET-based materials, a large amount of unrecycled material is derived mostly from the food and textile industries. The aim of this study was to obtain and characterize nanostructured membranes with fibrillar consistency based on recycled PET and nanoparticles (Fe3O4@UA) using the electrospinning technique. The obtained fibers limit microbial colonization and the development of biofilms. Such fibers could significantly impact modern food packaging and the design of improved textile fibers with antimicrobial effects and good biocompatibility. In conclusion, this study suggests an alternative for PET recycling and further applies it in the development of antimicrobial biomaterials.

Adsorbents obtained from recycled polymeric materials for retention of different pollutants: A review

Polymeric waste is an environmental problem, with an annual world production of approximately 368 million metric tons, and increasing every year. Therefore, different strategies for polymer waste treatment have been developed, and the most common are (1) redesign, (2) reusing and (3) recycling. The latter strategy represents a useful option to generate new materials. This work reviews the emerging trends in the development of adsorbent materials obtained from polymer wastes. Adsorbents are used in filtration systems or in extraction techniques for the removal of contaminants such as heavy metals, dyes, polycyclic aromatic hydrocarbons and other organic compounds from air, biological and water samples. The methods used to obtain different adsorbents are detailed, as well as the interaction mechanisms with the compounds of interest (contaminants). The adsorbents obtained are an alternative to recycle polymeric and they are competitive with other materials applied in the removal and extraction of contaminants.

Physico-Chemical, Mechanical, and Biological Properties of Polylactide/Portulaca oleracea Extract Electrospun Fibers

Electrospinning was used to create fibrous polylactide (PLA) materials loaded with Portulaca oleracea (P. oleracea) plant extract obtained by supercritical carbon dioxide. Morphological, physico-chemical, mechanical, and biological characteristics of the fibers were studied. According to the SEM results, the diameters of smooth and defect-free fibers fabricated by a one-pot electrospinning method were at micron scale. All the obtained materials possess good mechanical properties. Additionally, it was found that the composite fibers exhibited considerable antioxidant activity. The antimicrobial activity of the fibrous materials against Gram-positive and Gram-negative bacteria was determined as well. In vitro studies showed that the electrospun biomaterials had no cytotoxic effects and that the combination of PLA and the P. oleracea extract in the fiber structure promoted cell survival and proliferation of normal mouse fibroblasts. The obtained results reveal that microfibrous mats containing the polyester-PLA and the plant extract-P. oleracea can be suitable for applications in wound healing.

Alternative High-Performance Fibers for Nonwoven HEPA Filter Media

Continual research, development, and advancement in air filtration technology is important to abate the ever increasing health hazards of air pollution and global pandemics. The purpose of this review is to survey, categorize, and compare mechanical and thermal characteristics of fibers to assess their potential applicability in air filter media. The history of high-efficiency particulate air (HEPA) filter development explains how we arrived at the current state of the art nonwoven fibrous borosilicate glass filter paper. This review explores the history and practical uses of particular fiber types and explains fiber production methods in general terms. The thermal and mechanical properties of particular fibers are examined using the codes and standards produced by the American Society of Mechanical Engineers (ASME) to generalize the applicability of fiber categories for HEPA filter units within the nuclear air cleaning industry. This review discusses common measurements for specific strength and tenacity used by the textile and construction industries. Particular fibers are selectively compared for density, tensile strength, tensile stiffness, flexural rigidity, moisture regain, decomposition temperature, and thermal expansion. This review concludes with a subjective assessment of which types of fibers may be appropriate to study for HEPA filtration.

Smoke filtration performances of membranes produced from commercial PVA and recycled PET by electrospinning method and ANN modeling

Plastic waste and air pollution are becoming a great concern due to their adverse effect on human health and the environment. There is increasing number of evidence showing that recycling plastic and filtering harmful air pollutants are one of the most effective and promising way to eliminate their hazard on the environment. In this purpose, we developed eco-friendly filtration materials from recycled PET by electrospinning method to be used in air filtration and compared them with conventional PVA membranes. Filtration efficiency of prepared membranes were tested homemade membrane system using cigarette smoke source. Characterization results and smoke filtration performance of recycled PET and PVA membranes before and after smoke filtration were examined. The results demonstrated that the removal efficiencies of PVA-5 wt.%, PVA-10 wt.%, and PVA-15 wt.% were 4.11%, 11.32%, and 12.14%, respectively. A similar trend was also observed in recycled PET-5 wt.%, PET-10 wt.%, and PET-15 wt.% membranes with 4.32%, 10.79%, and 11.68% of filtration efficiency, respectively. Based on this result, using recycled PET can be an alternative way to produce a higher value product compared to traditional polymer membranes used commercially. This result is also supported by the neural network model of this study.

Composition Effects on the Morphology of PVA/Chitosan Electrospun Nanofibers

Since the SARS-CoV-2 pandemic, the interest in applying nanofibers t air filtration and personal protective equipment has grown significantly. Due to their morphological and structural properties, nanofibers have potential applications for air filtration in masks and air filters. However, most nanofiber membrane materials used for these purposes are generally non-degradable materials, which can contribute to the disposal of plastic waste into the environment. Hence, this work aims to produce polyvinyl alcohol (PVA) and chitosan (CS) biodegradable nanofibers with controlled morphology and structure via electrospinning. An experimental design was used to investigate the effects of the PVA|CS ratio and concentration on the properties of the electrospinning compositions and electrospun nanofiber mat. The electrospinning parameters were constant for all experiments: Voltage of 20 kV, a feed rate of 0.5 mL·h−1, and a distance of 10 cm between the needle and a drum collector. CS proved to be an efficient adjuvant to the PVA’s electrospinning, obtaining a wide range of nanofiber diameters. Furthermore, 6.0% PVA and 1% CS were the best compositions after optimization with the response surface methodology, with a mean fiber diameter of 204 nm. The addition of biocide agents using the optimized condition was also investigated, using surfactants, citric acid, and pure and encapsulated essential oils of Lippia sidoides. Pure oil improved the material without enlarging the nanofiber sizes compared to the other additives. The nanofiber membranes produced have the potential to be used in air filtration or wound-dressing applications where biocidal activity is needed.

Recycling and Reutilizing Polymer Waste via Electrospun Micro/Nanofibers: A Review

The accumulation of plastic waste resulting from the increasing demand for non-degradable plastics has led to a global environmental crisis. The severe environmental and economic drawbacks of inefficient, expensive, and impractical traditional waste disposal methods, such as landfills, incineration, plastic recycling, and energy production, limit the expansion of their applications to solving the plastic waste problem. Finding novel ways to manage the large amount of disposed plastic waste is urgent. Until now, one of the most valuable strategies for the handling of plastic waste has been to reutilize the waste as raw material for the preparation of functional and high-value products. Electrospun micro/nanofibers have drawn much attention in recent years due to their advantages of small diameter, large specific area, and excellent physicochemical features. Thus, electrospinning recycled plastic waste into micro/nanofibers creates diverse opportunities to deal with the environmental issue caused by the growing accumulation of plastic waste. This paper presents a review of recycling and reutilizing polymer waste via electrospinning. Firstly, the advantages of the electrospinning approach to recycling plastic waste are summarized. Then, the studies of electrospun recycled plastic waste are concluded. Finally, the challenges and future perspectives of electrospun recycled plastic waste are provided. In conclusion, this paper aims to provide a comprehensive overview of electrospun recycled plastic waste for researchers to develop further studies.

Electrospinning nanofiber technology: a multifaceted paradigm in biomedical applications

This review focuses on the process of preparation of nanofibers via Es, the design and setup of the instrument, critical parameter optimization, preferable polymers, solvents, characterization techniques, and recent development and biomedical applications of nanofibers.