Thin Film Composite Polyamide Reverse Osmosis Membrane Technology towards a Circular Economy

Effect of time delay after alkaline cleaning treatment on the properties of polyelectrolyte-coated end-of-life polyamide membranes

End-of-life (EoL) reverse osmosis (RO) membranes were regenerated by an extended alkaline cleaning treatment (ACT) followed by polyelectrolyte (PE) deposition (coating). The effect of time delay between the ACT and PE coating on the membranes' stability and filtration properties was investigated. The permeance of the membranes increased more than twofold compared to the value exhibited by the EoL membrane before the ACT. Additionally, the surface charge decreased from -45 mV to -99 mV at pH 7.7, due to the ACT. However, the ACT-induced effects were predominantly time-dependent and were partially reversed over time. When the membrane was coated with one layer of polydiallyldimethylammonium chloride (PDADMAC) immediately after the ACT, the resulting membrane had approximately 800 g/mol molecular weight cut-off (MWCO) value and 30 L/(m2 h bar) pressure-corrected flux (PCF). In comparison, if the membrane was stored in deionized (DI) water for five hours between the ACT and coating, the resulting membrane had again approximately 30 L/(m2 h bar) PCF but a much higher 2,900 g/mol MWCO. Furthermore, the promptly coated membranes showcased better replicability and stability during storage, in comparison to the samples that were kept in water prior to coating.

Dual Repurposing of End-of-Life BWRO Membranes: Ultrafiltration Membranes for Advanced Wastewater Treatment and Cation Exchange Membranes for Fungal Microbial Fuel Cells

The objective of this study is to evaluate the degradation of end-of-life BWRO membranes sourced from a factory in France by analyzing their water permeability, roughness, and chemical composition in order to diagnose the level of degradation incurred during their first life cycle in water softening. Following this, two new applications for the end-of-life BWRO membranes were investigated: (i) as ultrafiltration membranes (UF) for domestic effluent treatment and (ii) as cation exchange membranes (CEM) for use in fungal microbial fuel cells (FMFC). The UF membrane was renovated with an acetic acid treatment and, subsequently, used for domestic effluent filtration. The cation exchange membrane was developed in two steps: (i) chlorine treatment and (ii) the deposition of an Amer Sil layer, a functional coating formed by an interpenetrating polymer network (IPN) made of sulfonated polyether sulfone (S-PES) in a cross-linked matrix of acrylic acid and divinylbenzene.

Application of Recycled Ultrafiltration Membranes in an Aerobic Membrane Bioreactor (aMBR): A Validation Study

A validation study using recycled ultrafiltration membranes (r-UF) on an aerobic membrane bioreactor (aMBR) was conducted for the first time. Four different polyethersulfone (PES) membranes were tested using synthetic urban wastewater (COD 0.4-0.5 g/L) during two experimental periods: (i) recycled ultrafiltration membrane (r-UF) and commercial UF membrane (molecular weight cut-off (MWCO) 150 kDa) (c-150 kDa); (ii) r-UF membrane modified by dip-coating using catechol (CA) and polyethyleneimine (PEI) (mr-UF) and c-20 kDa membrane. Permeability, fouling behavior, and permeate quality were evaluated. Extensive membrane characterization was conducted using scanning electron microscopy (SEM), atomic force microscopy (AFM), energy-dispersive X-ray (EDX), and confocal laser scanning microscopy (CLSM). Permeate quality for r-UF and mr-UF membranes was excellent and comparable to that obtained using commercial membranes under similar conditions. Additionally, r-UF and mr-UF membranes presented a steadier performance time. Additionally, r-UF membrane demonstrated less tendency to be fouled (Rf, m-1) r-UF 7.92 ± 0.57 × 1012; mr-UF 9.90 ± 0.14 × 1012, c-150 kDa 1.56 ± 0.07 × 1013 and c-20 kDa 1.25 ± 0.50 × 1013. The r-UF membrane showed an excellent antibiofouling character. Therefore, r-UF membranes can be successfully implemented for wastewater treatment in aMBR, being a sustainable and cost-effective alternative to commercial membranes that can contribute to overcome membrane fouling and membrane replacement issues.

Circular Economy in Membrane Technology

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Reuse of end-of-life membranes through accelerated polyamide degradation

End-of-life (EoL) thin-film composite (TFC) reverse osmosis membranes were converted into ultrafiltration-like (UF) membranes in an accelerated degradation process of the polyamide (PA) using an oxidant (NaOCl) in the presence of either MgCl2 or CaCl2. The PA degradation was evaluated by measuring pure water permeability (PWP), MgSO4 passage and molecular weight cut-off; the more PWP increased, and the less MgSO4 was retained after treatment, the more the PA was degraded. By adding 10 mM of metal ions, PWP increased 2.1 (MgCl2) and 3.1 (CaCl2) times compared to the increase achieved with hypochlorite alone (2560 ppm∙h of free chlorine). Changes in the membranes after treatment were analyzed by Fourier transform infrared spectroscopy (FTIR), field emission scanning electron microscopy (FE-SEM), and by measuring their surface charge and contact angle. FTIR and FE-SEM confirmed the PA layer degradation. FE-SEM micrographs showed that full removal of the PA layer can be achieved by using an oxidation dose of 12,700 ppm∙h when Ca2+ is used but doses as high as 300,000 ppm*h are needed without catalyst. The results proved that by controlling the oxidation process it was possible to control the cut-off (MWCO) value of the membrane from 16,100 g∙mol-1 to 27,100 g∙mol-1. Before treatment, EoL membranes showed a MWCO of approximately 1200 g∙mol-1, meaning that molecules with that size could be retained in a 90%. In summary, the presented method enables reducing waste by the conversion EoL membranes into tailored UF-like membranes and by decreasing the amount of oxidant used in the conversion process.

A Competitive Study Using Electrospinning and Phase Inversion to Prepare Polymeric Membranes for Oil Removal

Polyacrylonitrile (PAN) is a popular polymer that can be made into membranes using various techniques, such as electrospinning and phase inversion. Electrospinning is a novel technique that produces nonwoven nanofiber-based membranes with highly tunable properties. In this research, electrospun PAN nanofiber membranes with various concentrations (10, 12, and 14% PAN/dimethylformamide (DMF)) were prepared and compared to PAN cast membranes prepared by the phase inversion technique. All of the prepared membranes were tested for oil removal in a cross-flow filtration system. A comparison between these membranes' surface morphology, topography, wettability, and porosity was presented and analyzed. The results showed that increasing the concentration of the PAN precursor solution increases surface roughness, hydrophilicity, and porosity and, consequently, enhances the membrane performance. However, the PAN cast membranes showed a lower water flux when the precursor solution concentration increased. In general, the electrospun PAN membranes performed better in terms of water flux and oil rejection than the cast PAN membranes. The electrospun 14% PAN/DMF membrane gave a water flux of 250 LMH and a rejection of 97% compared to the cast 14% PAN/DMF membrane, which showed a water flux of 117 LMH and 94% oil rejection. This is mainly because the nanofibrous membrane showed higher porosity, higher hydrophilicity, and higher surface roughness compared to the cast PAN membranes at the same polymer concentration. The porosity of the electrospun PAN membrane was 96%, while it was 58% for the cast 14% PAN/DMF membrane.

Advanced Polymeric Nanocomposite Membranes for Water and Wastewater Treatment: A Comprehensive Review

Nanomaterials have been extensively used in polymer nanocomposite membranes due to the inclusion of unique features that enhance water and wastewater treatment performance. Compared to the pristine membranes, the incorporation of nanomodifiers not only improves membrane performance (water permeability, salt rejection, contaminant removal, selectivity), but also the intrinsic properties (hydrophilicity, porosity, antifouling properties, antimicrobial properties, mechanical, thermal, and chemical stability) of these membranes. This review focuses on applications of different types of nanomaterials: zero-dimensional (metal/metal oxide nanoparticles), one-dimensional (carbon nanotubes), two-dimensional (graphene and associated structures), and three-dimensional (zeolites and associated frameworks) nanomaterials combined with polymers towards novel polymeric nanocomposites for water and wastewater treatment applications. This review will show that combinations of nanomaterials and polymers impart enhanced features into the pristine membrane; however, the underlying issues associated with the modification processes and environmental impact of these membranes are less obvious. This review also highlights the utility of computational methods toward understanding the structural and functional properties of the membranes. Here, we highlight the fabrication methods, advantages, challenges, environmental impact, and future scope of these advanced polymeric nanocomposite membrane based systems for water and wastewater treatment applications.

Study of Membranes with Nanotubes to Enhance Osmosis Desalination Efficiency by Using Machine Learning towards Sustainable Water Management

Water resources management is one of the most important issues nowadays. The necessity of sustainable management of water resources, as well as finding a solution to the water shortage crisis, is a question of our survival on our planet. One of the most important ways to solve this problem is to use water purification systems for wastewater resources, and one of the most necessary reasons for the research of water desalination systems and their development is the problem related to water scarcity and the crisis in the world that has arisen because of it. The present study employs a carbon nanotube-containing nanocomposite to enhance membrane performance. Additionally, the rise in flow brought on by a reduction in the membrane's clogging surface was investigated. The filtration of brackish water using synthetic polyamide reverse osmosis nanocomposite membrane, which has an electroconductivity of 4000 Ds/cm, helped the study achieve its goal. In order to improve porosity and hydrophilicity, the modified raw, multi-walled carbon nanotube membrane was implanted using the polymerization process. Every 30 min, the rates of water flow and rejection were evaluated. The study's findings demonstrated that the membranes have soft hydrophilic surfaces, and by varying concentrations of nanocomposite materials in a prescribed way, the water flux increased up to 30.8 L/m²h, which was notable when compared to the water flux of the straightforward polyamide membranes. Our findings revealed that nanocomposite membranes significantly decreased fouling and clogging, and that the rejection rate was greater than 97 percent for all pyrrole-based membranes. Finally, an artificial neural network is utilized to propose a predictive model for predicting flux through membranes. The model benefits hyperparameter tuning, so it has the best performance among all the studied models. The model has a mean absolute error of 1.36% and an R² of 0.98.