Polypropylene/Polyvinyl Alcohol/Metal-Organic Framework-Based Melt-Blown Electrospun Composite Membranes for Highly Efficient Filtration of PM2.5

Bicomponent core/sheath melt-blown fibers for air filtration with ultra-low resistance

With the escalating air pollution and frequent outbreaks of airborne diseases, there is a growing demand for personal protective filtration media. Melt-blown nonwovens have proven to be highly effective in capturing tiny particles, but their tightly packed fiber assemblages are more resistant to airflow and less comfortable to breathe. Here, we present a one-step melt-blown spinning process for the production of bicomponent core/sheath (BCS) crimped fibers and their application in high-efficiency, low-resistance air filtration. Fiber curl is caused by unbalanced internal stresses resulting from differences in the structure components, resulting in uneven shrinkage inside and outside the fibers. The resulting CM@S-2 filtration media features a uniform fiber curl and a porous fiber mesh structure, which reduces air filtration resistance. Under the same filtration conditions, the filtration efficiency of CM@S-2 (96.58% vs. 95.58%), filtration resistance (56.1 Pa vs. 108.0 Pa), quality factor (0.061 Pa-1vs. 0.029 Pa-1), and dust holding capacity (10.60 g m-2vs. 9.10 g m-2) were comparable to those of the single-component polypropylene filters. The filtration efficiency of the CM@S-2 remained above 94.0% after 30 days of indoor storage. Computational Fluid Dynamics (CFD) simulation demonstrated that crimped fibers effectively reduce pressure surges on the filter media caused by fiber accumulation. In comparative tests with commercial masks, the CM@S-2 cartridge masks demonstrated superior air permeability compared to commercial masks under similar filtration conditions. In conclusion, the bicomponent core/sheath melt-blown fibers significantly reduce air resistance and show excellent potential for application in protective masks.

PVA-Based Electrospun Materials-A Promising Route to Designing Nanofiber Mats with Desired Morphological Shape-A Review

Poly(vinyl alcohol) is one of the most attractive polymers with a wide range of uses because of its water solubility, biocompatibility, low toxicity, good mechanical properties, and relatively low cost. This review article focuses on recent advances in poly(vinyl alcohol) electrospinning and summarizes parameters of the process (voltage, distance, flow rate, and collector), solution (molecular weight and concentration), and ambient (humidity and temperature) in order to comprehend the influence on the structural, mechanical, and chemical properties of poly(vinyl alcohol)-based electrospun matrices. The importance of poly(vinyl alcohol) electrospinning in biomedical applications is emphasized by exploring a literature review on biomedical applications including wound dressings, drug delivery, tissue engineering, and biosensors. The study also highlights a new promising area of particles formation through the electrospraying of poly(vinyl alcohol). The limitations and advantages of working with different poly(vinyl alcohol) matrices are reviewed, and some recommendations for the future are made to advance this field of study.

Research and application of polypropylene: a review

Polypropylene (PP) is a versatile polymer with numerous applications that has undergone substantial changes in recent years, focusing on the demand for next-generation polymers. This article provides a comprehensive review of recent research in PP and its advanced functional applications. The chronological development and fundamentals of PP are mentioned. Notably, the incorporation of nanomaterial like graphene, MXene, nano-clay, borophane, silver nanoparticles, etc., with PP for advanced applications has been tabulated with their key features and challenges. The article also conducts a detailed analysis of advancements and research gaps within three key forms of PP: fiber, membrane, and matrix. The versatile applications of PP across sectors like biomedical, automotive, aerospace, and air/water filtration are highlighted. However, challenges such as limited UV resistance, bonding issues, and flammability are noted. The study emphasizes the promising potential of PP while addressing unresolved concerns, with the goal of guiding future research and promoting innovation in polymer applications.

Incorporating charged Ag@MOFs to boost the antibacterial and filtration properties of porous electrospinning polylactide films

Faced with the pollution caused by particulate matter (PM) in the air, the prevalence of infectious diseases, and the environmental burden by use of nondegradable polymers, the existing filter materials such as meltblown cloth of polypropylene cannot satisfactorily meet people's requirements. In this study, Ag nanoparticles were loaded onto ZIF-8 particles by impregnation reduction to prepare the positively charged Ag@ZIF-8. The porous fibrous membranes of Ag@ZIF-8 with polylactide (PLA) were manufactured by electrostatic spinning technology. Due to the inherently charged feature of Ag@ZIF-8 particles and the presence of pores on fibers, the prepared membranes showed a stable good filtration efficiency of over 97 % at different humidity (30-90%RH, relative humidity). Meanwhile, the presence of charge on Ag@ZIF-8 and the synergistic effects of Ag and ZIF-8 particles made the membranes exhibit good antibacterial effects. The width of the inhibition zone of 3 wt%Ag@ZIF-8/PLA membrane reached 1.33 mm for E. coli and 1.35 mm for S. aureus, respectively.

Metal-Organic Framework/Polyvinyl Alcohol Composite Films for Multiple Applications Prepared by Different Methods

The incorporation of different functional fillers has been widely used to improve the properties of polymeric materials. The polyhydroxy structure of PVA with excellent film-forming ability can be easily combined with organic/inorganic multifunctional compounds, and such an interesting combining phenomenon can create a variety of functional materials in the field of materials science. The composite membrane material obtained by combining MOF material with high porosity, specific surface area, and adjustable structure with PVA, a non-toxic and low-cost polymer material with good solubility and biodegradability, can combine the processability of PVA with the excellent performance of porous filler MOFs, solving the problem that the poor machinability of MOFs and the difficulty of recycling limit the practical application of powdered MOFs and improving the physicochemical properties of PVA, maximizing the advantages of the material to develop a wider range of applications. Firstly, we systematically summarize the preparation of MOF/PVA composite membrane materials using solution casting, electrostatic spinning, and other different methods for such excellent properties, in addition to discussing in detail the various applications of MOF/PVA composite membranes in water treatment, sensing, air purification, separation, antibacterials, and so on. Finally, we conclude with a discussion of the difficulties that need to be overcome during the film formation process to affect the performance of the composite film and offer encouraging solutions.

Preparation of Self-Curling Melt-Blown Fibers with Crimped Masterbatch (CM) and Its Application for Low-Pressure Air Filtration

Particulate matter (PM) and airborne viruses pose significant threats to both the environment and public health. As the most viable solution to prevent the inhalation of these pollutants, there is an urgent demand for face masks with excellent filtration efficiency and low-pressure drop. In this study, a crimped masterbatch (CM) is added to polypropylene feedstocks to produce curling fibers through melt-blown spinning. These curled fibers exhibit low filtration resistance and effective dust-holding performances when used for air filtration. The effect of adding CM on fiber diameter, pore size, crimp, porosity, roughness, and surface potential was studied. The filtration performance of the materials, including the PM filtration capabilities, recirculation filtration, and loading test performance, were also investigated. The results demonstrate that the degree of fiber crimp can be adjusted by incorporating varying amounts of CM. This curling was caused by the uneven shrinkage that occurred due to variations in thermal contraction between these polymers. The curled fibers created a fluffy structure in the fiber network and modified the distribution of pore sizes within it. Under the same filtration conditions as sodium chloride aerogel, CM-2 (PP:CM 8:2) exhibited similar filtration efficiency (95.54% vs. 94.74%), lower filtration resistance (88.68 Pa vs. 108.88 Pa), higher quality factor (0.035 Pa-1 vs. 0.028 Pa-1) and better dust holding capacity (10.39 g/m2 vs. 9.20 g/m2) compared to CM-0 (PP:CM 10:0). After 30 days of indoor storage, the filtration efficiency of CM-2 remained above 94%. The self-curling melt-blown filtration material developed here could potentially be applied in the field of protective masks.

Covalent Bonding Enhanced Polypropylene Based T-ZIF-8 Masterbatch with Superior Photocatalytic and Antibacterial Performances

In order to solve the problem of poor compatibility between modified-ZIF-8 nanoparticles and mask matrix polypropylene (PP) and melt-blown materials, in this work, PP based modified-ZIF-8 antibacterial masterbatch was prepared employing surface modification and torque blending method. IR, SEM, XRD, XPS, DSC results confirm that the antibacterial masterbatch maintains the chemical and crystal structure of modified-ZIF-8 and the thermal stability of PP. Photocatalytic performance indicates that the antibacterial masterbatch basically maintains the photoresponse range of modified-ZIF-8, has narrower band gap and the superior photocatalytic performance than that of modified-ZIF-8. The photocatalytic antibacterial mechanism of ·O2- and h+ as antibacterial active species is revealed according to the energy band structure and free radical capture experiment. The photocatalytic antibacterial activity of the antibacterial masterbatch against Staphylococcus aureus and Escherichia coli under different dosage holds that the relationship between antibacterial rate and antibacterial agent concentration conforms to Beta distribution, demonstrating second-order kinetic behavior. The antibacterial properties reach the maximum when the loading of modified-ZIF-8 is 2% of the total weight of PP and melt-blown materials. S. aureus and E. coli could be completely killed when the simulated sunlight is irradiated for 30 min. These results indicate that PP based modified-ZIF-8 antibacterial masterbatch has potential application in photocatalytic antibacterial masks.

Nude and Modified Electrospun Nanofibers, Application to Air Purification

Air transports several pollutants, including particulate matter (PM), which can produce cardiovascular and respiratory diseases. Thus, it is a challenge to control pollutant emissions before releasing them to the environment. Until now, filtration has been the most efficient processes for removing PM. Therefore, the electrospinning procedure has been applied to obtain membranes with a high filtration efficiency and low pressure drop. This review addressed the synthesis of polymers that are used for fabricating high-performance membranes by electrospinning to remove air pollutants. Then, the most influential parameters to produce electrospun membranes are indicated. The main results show that electrospun membranes are an excellent alternative to having air filters due to the versatility of the process, the capacity for controlling the fiber diameter, porosity, high filtration efficiency and low-pressure drop.

The preparation of ultrathin and porous electrospinning membranes of HKUST-1/PLA with good antibacterial and filtration performances

Developing degradable filter membranes that inhibit bacterial infection for preventing particle matter and infectious disease has been a research hotspot. Here, the fiber membranes of polylactic acid (PLA)/HKUST-1 with porous structure through the entire fiber matrix were prepared by electrospinning method. Due to the HKUST-1 incorporation and the presence of pore through fiber, the hydrophobicity of prepared membranes had been improved. The PLA/HKUST-1 membranes exhibited the good antibacterial activity against Escherichia coli and Staphylococcus aureus , and the antibacterial rate for S. aureus reached 99.99%. The filtration performance of PLA/HKUST-1 membranes was better than that of the melt-blown fabric although their thickness was only about one-third of the thickness of the currently commercial polypropylene melt-blown fabric.

Single-Side Superhydrophobicity in Si3N4-Doped and SiO2-Treated Polypropylene Nonwoven Webs with Antibacterial Activity

Meltblown (MB) nonwovens as air filter materials have played an important role in protecting people from microbe infection in the COVID-19 pandemic. As the pandemic enters the third year in this current global event, it becomes more and more beneficial to develop more functional MB nonwovens with special surface selectivity as well as antibacterial activities. In this article, an antibacterial polypropylene MB nonwoven doped with nano silicon nitride (Si₃N₄), one of ceramic materials, was developed. With the introduction of Si₃N₄, both the average diameter of the fibers and the pore diameter and porosity of the nonwovens can be tailored. Moreover, the nonwovens having a single-side moisture transportation, which would be more comfortable in use for respirators or masks, was designed by imparting a hydrophobicity gradient through the single-side superhydrophobic finishing of reactive organic/inorganic silicon coprecipitation in situ. After a nano/micro structural SiO₂ precipitation on one side of the fabric surfaces, the contact angles were up to 161.7° from 141.0° originally. The nonwovens were evaluated on antibacterial activity, the result of which indicated that they had a high antibacterial activity when the dosage of Si₃N₄ was 0.6 wt%. The bacteriostatic rate against E. coli and S. aureus was up to over 96%. Due to the nontoxicity and excellent antibacterial activity of Si₃N₄, this MB nonwovens are promising as a high-efficiency air filter material, particularly during the pandemic.

Tailoring moisture electroactive Ag/Zn@cotton coupled with electrospun PVDF/PS nanofibers for antimicrobial face masks

Face mask has become an essential and effective apparatus to protect human beings from air pollution, especially the air-borne pathogens. However, most commercial face masks can hardly achieve good particulate matters (PMs) and high bactericidal efficacy concurrently. Herein, a bilayer structured composite filter medium with built-in antimicrobial activities was constructed by combining cotton woven modified by magnetron sputtered Ag/Zn coatings and electrospun poly(vinylidene fluoride)/polystyrene (PVDF/PS) nanofibers. With the benefit of external moisture, an electrical stimulation was generated inside the composite fabric and thus endowed the fabric antimicrobial function. The resultant composite fabric presented conspicuous performance for integrated air pollution control, high filtration performance towards PM_0.3 (99.1%, 79.2 Pa) and exceptional interception ratio against Escherichia coli (99.64%) and Staphylococcus aureus (98.75%) within 20 min contact. The high efficiency contact sterilization function of the bilayer fabric could further potentially promote disinfection and reuse of the filter media. This work may provide a new perspective on designing high-performance face mask media for public health protection.

Rational Process Design for Facile Fabrication of Dual Functional Hybrid Membrane of MOF and Electrospun Nanofiber towards High Removal Efficiency of PM2.5 and Toxic Gases

The application of nanofiber (NF) and porous metal-organic framework (MOF) has increasingly attracted attention for the proptection of public health. This composite platform provides the physical sieving of particulate matter (PMs) and capturing gases, serving as an outstanding filtering medium with lightweight and multifunctionality. Herein, process design and optimization were performed to produce a multifunctional membrane comprised NFs and MOF particles. Electrospinning/electrospray techniques were used to fabricate a hybrid membrane of poly(vinyl alcohol) NF and Fe-BTC as an adsorptive MOF on a macroporous nonwoven (NW). Three types of filters were prepared by varying the order of processing steps, i.e., MOF/NF/NW, MOF+NF/NW, and NF/MOF/NW, to elucidate the effect of the fabrication process in the filtration of air pollutant. The optimal filtration performance was achieved in MOF+NF/NW system: the highest filtration efficiency (97%) and outstanding gas capturing efficiencies (≈60% and ≈35% decreases from initial NH₃ and H₂ S concentrations, respectively). However, when air permeability and filtration efficiency are considered, the most desirable configuration for personal protection equipment (PPE) was NF/MOF/NW system, which effectively enabled comfortable breathing without compromising the lightweight and multifunctional performance. This article is protected by copyright. All rights reserved.

Superwetting Electrospun PDMS/PMMA Membrane for PM2.5 Capture and Microdroplet Transfer

Efficient acquiring and removal of a hazardous particulate matter (PM) have significant effects on human health. Here, we illustrate the fabrication of a superwetting electrospun polydimethylsiloxane/polymethyl methacrylate (PDMS/PMMA) membrane (EPPM) with multifunctional performance for PM_2.5 capture and microdroplet transfer, where PMMA was added as a carrier polymer to the superhydrophobic PDMS, which has very low cohesive energy density. The obtained EPPM, which is composed of special bead-on-string fibers with a mean fiber diameter of 350 nm, shows a porous structure with an aperture of 7.87 μm (calculated by the bubble pressure method) and superb thermostability (up to 325 °C). The EPPM possesses an excellent PM_2.5 purification efficiency of nearly up to 100% at a very low pressure drop (70 Pa, <0.07% of the atmospheric pressure) under the condition of high humidity (96 ± 3%), which is greatly advantageous over those hydrophilic filters frequently suffering the drawbacks of low efficiency or total invalidation in humid environments. In addition, benefitting from the superhydrophobic and strong adhesive properties of the membrane surface, the EPPM could complete the trace aqueous sample analysis such as "robotic hand" from superhydrophobic to hydrophilic surfaces without any contamination or loss and hold a high contact angle of 161.6° for water. Altogether, the EPPM may have technological advantages as a kind of novel fibrous filter in diverse environmental applications, including PM_2.5 capture, separation, microdroplet transfer, and so on.

Preparation of Ag@ZIF-8@PP Melt-Blown Nonwoven Fabrics: Air Filter Efficacy and Antibacterial Effect

Serving as matrices, polypropylene (PP) melt-blown nonwoven fabrics with 4% electrostatic electret masterbatch were incorporated with a 6%, 10%, 14%, or 18% phosphorus-nitrogen flame retardant. The test results indicate that the incorporation of the 6% flame retardant prevented PP melt-blown nonwoven fabrics from generating a molten drop, which, in turn, hampers the secondary flame source while increasing the fiber diameter ratio. With a combination of 4% electrostatic electret masterbatch and the 6% flame retardant, PP melt-blown nonwoven fabrics were grafted with ZIF-8 and Ag@ZIF-8. The antibacterial effect of ZIF-8 and Ag@ZIF-8 was 40% and 85%, respectively. Moreover, four reinforcing measures were used to provide Ag@ZIF-8 PP melt-blown nonwoven fabrics with synergistic effects, involving lamination, electrostatic electret, and Ag@ZIF-8 grafting, as well as a larger diameter because of the addition of phosphorus-nitrogen flame retardants. As specified in the GB2626-2019 and JIS T8151-2018 respiratory resistance test standards, with a constant 60 Pa, Ag@ZIF-8 PP melt-blown nonwoven membranes were tested for a filter effect against PM 0.3. When the number of lamination layers was five, the filter effect was 88 ± 2.2%, and the respiratory resistance was 51 ± 3.6 Pa.

Bifunctional ZIF-8 Grown Webs for Advanced Filtration of Particulate and Gaseous Matters: Effect of Charging Process on the Electrostatic Capture of Nanoparticles and Sulfur Dioxide

Metal-organic framework (MOF), an emerging class of porous hybrid inorganic-organic crystals, has been applied for various environmental remediation strategies including liquid and air filtration. In this study, the role of the zeolite imidazole framework-8 (ZIF-8) was explored on the charge trapping ability and its contribution to capturing the targeted pollutants of NaCl nanoparticles and SO₂ gas. Poly(lactic acid) fibers with controlled surface pores were electrospun using water vapor-induced phase separation, and the fiber surface was uniformly coated with ZIF-8 crystals via an in situ growth method. As a novel process approach, the corona charging process was applied to the ZIF-8 grown webs. The ZIF-8 promoted the charge trapping in the corona process, and the charged ZIF-8 web showed a significantly improved electrostatic filtration efficiency. Also, the charged ZIF-8 web showed an enhanced SO₂ capture ability, both in the static and dynamic air flow states, demonstrating the applicability as a bifunctional filter for both particulate and gaseous matters. The approach of this study is novel in that both particulate and gas capture capabilities were associated with the charge trapping ability of ZIF-8, implementing the corona charging process to the ZIF-8 webs.

Two methods for constructing ZIF-8 nanomaterials with good bio compatibility and robust antibacterial applied to biomedical

Metal-organic framework materials not only possess porous structures, but also have excellent antibacterial properties. It is of great practical significance to prepare new antibacterial materials with excellent antibacterial effect by metal-organic framework materials. In our study, Zeolitic Imidazolate Framework-8 (ZIF-8) nanomaterials with antibacterial properties were prepared via the solvent method and diethanolamine template method. The materials were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), cold field-emission scanning electron microscope (SEM), transmission electron microscopy (TEM), N₂ adsorption-desorption experiment, antibacterial experiment, and biocompatibility experiment. Results showed that ZIF-8 prepared by solvent method has a more typical hexagonal structure, larger specific surface area, and smaller pore size, and the values are 1812.07 m²g^-1 and 2.2412 nm, respectively. At the same time, the materials prepared by the two methods have excellent antibacterial properties, and exhibit good biocompatibility at low concentrations, the antibacterial activity against Escherichia coli and Staphylococcus aureus are higher than 95%, and the cell viabilities of the selected five material concentrations of 12.5 µg mL^-1, 25 µg mL^-1, 50 µg mL^-1, 100 µg mL^-1 and 200 µg mL^-1 are more than 70%. Therefore, this study provides a feasible method for preparing Nano-scale antibacterial functional particles, and it is of great significance to broaden the application field of ZIF-8 materials and prepare ZIF-8 drug-delivery functional materials.

Removal of Particulate Matters by Using Zeolitic Imidazolate Framework-8s (ZIF-8s) Coated onto Cotton: Effect of the Pore Size of ZIF-8s on Removal

Removal of particulate matter (PM) like PM2.5 and PM10 from air was carried out with cotton coated with metal-organic frameworks (MOFs) having various pore sizes to understand the effect of the pore size of MOFs (here, ZIF-8s) on the performances in PM elimination. Both removal efficiency and quality factor, based on the unit surface area of ZIF-8s, in the filtration of PMs with ZIF-8/cotton did not rely considerably on the pore size of ZIF-8s. More importantly, small pores (even less than 0.5 nm) of conventional MOFs like ZIF-8 are more than enough in the elimination of large PMs like PM10 with a size of microns probably because small active sites (such as polar functional groups) on PMs can interact with porous materials having polarity. Additionally, electrostatic interactions between PMs and porous materials could be confirmed as a plausible mechanism for PM removal with ZIF-8/cotton.

Electrospinning of Nanofibrous Membrane and Its Applications in Air Filtration: A Review

Air pollution caused by particulate matter and toxic gases is violating individual’s health and safety. Nanofibrous membrane, being a reliable filter medium for particulate matter, has been extensively studied and applied in the field of air purification. Among the different fabrication approaches of nanofibrous membrane, electrospinning is considered as the most favorable and effective due to its advantages of controllable process, high production efficiency, and low cost. The electrospun membranes, made of different materials and unique structures, exhibit good PM2.5 filtration performance and multi-functions, and are used as masks and filters against PM2.5. This review presents a brief overview of electrospinning techniques, different structures of electrospun nanofibrous membranes, unique characteristics and functions of the fabricated membranes, and summarization of the outdoor and indoor applications in PM filtration.

Ionic Salts@Metal-Organic Frameworks: Remarkable Component to Improve Performance of Fabric Filters to Remove Particulate Matters from Air

The elimination of particulate matters (PMs) from the air is very important for our sustainability. In this study, highly porous metal-organic frameworks (MOFs) like MIL-101 and UiO-67 were first modified, coated onto cotton, and applied in PM removal via filtration. Ionic salts (ISs) like CaCl₂ and LiCl, after loading onto the MOFs, remarkably increased the PM removal efficiency. For example, CaCl₂(20)@MIL-101/cotton shows 5.7 times the quality factor (QF, which is the most important parameter in filtration) of that of bare cotton and has the most competitive performances in PM removal (with the highest QF of 0.085 Pa^-1) compared to any filter modified with porous materials or commercial filters. The noticeable performances of ISs@MOFs can be explained by the contribution of charge separation (that is effective for electrostatic interactions with PMs) of ISs and the high porosity of MOFs. Moreover, how MOFs with small pores of a few nanometers or less can remove large PMs with sizes in the micron range could be explained. Finally, loading ISs onto highly porous materials can be a promising strategy to improve the performances of filters to remove PMs from the air.

High performance, environmentally friendly and sustainable nanofiber membrane filter for removal of particulate matter 1.0

Particulate matter (PM) air pollution is becoming more and more serious and dangerous to public health, especially in developing countries where industrialization is accelerating. The use of electrospun membrane-based materials for air filtration is a widespread and effective way to help individuals avoid air pollution. However, most electrospun membrane preparation processes require the use of organic solvents, resulting in secondary environmental pollution. In this study, an environmentally friendly polyvinyl alcohol (PVA) - tannic acid (TA) composite nanofiber membrane filter was prepared by the green electrospinning and the physical cross-linking method. The filtration efficiency of the membrane filter for PM_1.0 reached 99.5%, and the pressure drop was only 35 Pa. In addition, due to the existence of intermolecular hydrogen bond between PVA and TA, the mechanical properties of the nanofiber membrane were improved to meet the requirements of practical application of the filter. Therefore, the PVA-TA composite nanofiber membrane is expected to provide a solution for the development of efficient and environmentally friendly air filter.