Green Polyurethanes from Renewable Isocyanates and Biobased White Dextrins

Biogenic polymer nanoparticles to remove hydrophobic organic contaminants from water

Soil and water pollution is of significant concern worldwide because of the consequences of environmental degradation and harmful effects on human health. Water bodies are very much polluted by various organic and inorganic pollutants by different human activities, including industrial wastes. Environmental pollution remains high because of urbanization-induced industrial developments and human lifestyle. It accumulates pollutants in the environment including plants and living organisms. Even mothers' milk is poisoned because of the uncontrolled, widespread increase in pollution. The discharge levels of organic hydrophobic contaminants in the water and soil are increasing rapidly. This severe pollution must be remediated to upgrade the environment and ensure the safety of human beings. It is vital to eradicate soil and water pollution to guarantee sufficient food and water. Different techniques available to remove the pollutants vary according to the type of pollutants. Hydrophobic contaminants are more dangerous than heavy metals and other pollutants; they cannot be easily removed, requiring special care. Hydrophobic organoxenobiotics released in the environment pose severe contamination in soil and water. Therefore, developing efficient and cost-effective processes is necessary to remove hydrophobic contaminants from soil and water. With nanoparticle-mediated remediation techniques, the green-synthesized nanoparticles exhibit improved performance. This review consolidates reports on the remediation techniques of hydrophobic contaminants, focusing on green-synthesized remediation agents. The very limited works on green synthesis of polymeric nanoparticles, particularly polyurethane-based materials for organic contaminants removal demand more attention in this area. PRACTITIONER POINTS: Consolidated the effects of hydrophobic organic and plastic contaminants on environment degradation. Summarized the advantages of green synthesized polymer nanoparticles for efficient removal of hydrophobic contaminants. Discussed the different sources of pollution and remediation techniques referring 112 research works.

Recent advances in synthesis of polymers based on palm oil and its fatty acids

Palm oil is a versatile bio-renewable resource for consumer products, oleochemicals, and biofuels. The utilization of palm oil in polymer production as a bio-based polymer is considered a promising alternative to conventional petrochemical-based polymers due to its non-toxicity, biodegradability, and vast obtainability. Triglycerides and fatty acids in palm oil and their derivatives can be utilized as bio-based monomers for synthesizing polymers. This review summarizes the recent advancement in using palm oil and its fatty acids for polymer synthesis and their applications. Moreover, this review will overview the most commonly used synthesis pathways for producing palm oil-based polymers. Therefore, this review can be used as a reference for designing a new approach to synthesizing palm oil-based polymers with desired properties.

Sustainable Design of Structural and Functional Polymers for a Circular Economy

To achieve a sustainable circular economy, polymer production must start transitioning to recycled and biobased feedstock and accomplish CO₂ emission neutrality. This is not only true for structural polymers, such as in packaging or engineering applications, but also for functional polymers in liquid formulations, such as adhesives, lubricants, thickeners or dispersants. At their end of life, polymers must be either collected and recycled via a technical pathway, or be biodegradable if they are not collectable. Advances in polymer chemistry and applications, aided by computational material science, open the way to addressing these issues comprehensively by designing for recyclability and biodegradability. This Review explores how scientific progress, together with emerging regulatory frameworks, societal expectations and economic boundary conditions, paint pathways for the transformation towards a circular economy of polymers.

Morphological Features of PUR-Wood Particle Composite Foams

The aim of this study was to apply waste wood particles (WP) with different sizes from primary wood processing as a filler for open-cell PUR foams. For this purpose, various wood particle sizes were added as a filler for polyurethane foams (PUR). The effects of the addition of of 0.05−<0.125 mm, 0.125−<0.315 mm, 0.315−1.25 mm, and >1.25−2.0 of WP to the polyurethane matrix on the density, the kinetics of PUR foaming, the cell structure, and the morphology were investigated. Scanning electron microscope (SEM) and X-ray computer tomography were used. Based on the results, it was found that the addition of WP in the amount of 10% leads to an increase in density with an increase in particle size. The research shows that the morphology of the PUR-WP foam is influenced by its particle size. The difference in the number and size of cells in PUR-WP composites depends on the wood particle size. The addition of dust causes the formation of cells of much smaller sizes; confirmed by SEM images. Moreover, computer tomography clearly demonstrates that the WP are well-dispersed within the foams’ structures.

Insights into the Design of Polyurethane Dressings Suitable for the Stages of Skin Wound-Healing: A Systematic Review

Dressings made with polyurethanes have been found to exhibit good and varied biological properties that make them good candidates for this application. However, as has been seen, the wound-healing process is complex, which includes four different stages. So far, the design and evaluation of polyurethane for wound dressing has focused on achieving good properties (mechanical, physicochemical, and biological), but each of them separates from the others or even directed at only one of the stages of skin wound-healing. Therefore, the aim of this systematic review is to explore the applications of polyurethanes in wound dressings and to determine whether could be designed to cover more than one stage of skin wound-healing. The PRISMA guidelines were followed. The current research in this field does not consider each stage separately, and the design of polyurethane dressings is focused on covering all the stages of wound healing with a single material but is necessary to replace polyurethanes in short periods of time. Additionally, little emphasis is placed on the hemostasis stage and further characterization of polyurethanes is still needed to correlate mechanical and physicochemical properties with biological properties at each stage of the wound-healing. Current research demonstrates an effort to characterize the materials physiochemically and mechanically, but in terms of their biological properties, most of the literature is based on the performance of histological tests of explants morphologically probing the compromised tissues, which give an indication of the potential use of polyurethanes in the generation of wound-healing dressings.

It Takes Two to Tango: Synergistic Expandable Graphite–Phosphorus Flame Retardant Combinations in Polyurethane Foams

Due to the high flammability and smoke toxicity of polyurethane foams (PUFs) during burning, distinct efficient combinations of flame retardants are demanded to improve the fire safety of PUFs in practical applications. This feature article focuses on one of the most impressive halogen-free combinations in PUFs: expandable graphite (EG) and phosphorus-based flame retardants (P-FRs). The synergistic effect of EG and P-FRs mainly superimposes the two modes of action, charring and maintaining a thermally insulating residue morphology, to bring effective flame retardancy to PUFs. Specific interactions between EG and P-FRs, including the agglutination of the fire residue consisting of expanded-graphite worms, yields an outstanding synergistic effect, making this approach the latest champion to fulfill the demanding requirements for flame-retarded PUFs. Current and future topics such as the increasing use of renewable feedstock are also discussed in this article.

Hydroxypropyl-β-cyclodextrin-incorporated Pebax composite membrane for improved permselectivity in organic solvent nanofiltration

Thanks to the characteristic hollow cavity structure and sustainable and nontoxic macrocycle molecule feature, cyclodextrins have been used as building block to fabricate organic solvent nanofiltration (OSN) membranes with enhanced permeability and selectivity. Herein, hydroxypropyl-β-cyclodextrin (HP-β-CD) was incorporated into a poly(ether-block-amide) (Pebax) layer on a polysulfone support, followed by crosslinking with toluene 2,4-diisocyanate to prepare a crosslinked HP-β-CD/Pebax (CHP) membrane. By adjusting the initial HP-β-CD concentration (x) and crosslinking reaction time (y), the microporous structure and surface morphology of CHP x-y (x = 0, 0.25, 0.5, 0.75; y = 5, 10, 15) membranes could be manipulated. The OSN performances of the CHP x-y membranes were evaluated by the removal of dyes in methanol solution. The results revealed that the optimal CHP0.5-10 membrane exhibited a high methanol permeance of 8.7 L m-2 h-1 bar-1, high dye rejection (>96%), and high running stability (at least 336 h), due to the intrinsically microporous structure and surface morphology. This work would inspire the further development of cyclodextrins and other macrocyclic molecules in the preparation of OSN membranes and provide a promising strategy to fabricate state-of-the-art membranes for the efficient separation of organic solvent reclamation and removal of organic pollutants.

Bio-Based 2K PU Coating for Durable Textile Applications

Polyurethane (PU) coatings are often applied on high added value technical textiles. To date, most PU textile coatings are solvent based or water based. Recent advances are made in applying high solid and two-component (2K) PU on textiles. Currently, polymers made from renewable raw materials are experiencing a renaissance, owing to the trend to reduce CO2 emissions and switch to CO2-neutral renewable products. There is also the tendency towards the “bio, eco, natural” consciousness-awakening of the end consumer and the market-driven question to implement renewable materials. However, the application of bio-based coatings on textiles is limited. In this regard, the present study is conducted to develop bio-based 2K PU coating specifically designed for waterproof textiles. A 2K PU coating formulation, composed of bio-based polyol and bio-based isocyanate Desmodur Eco N7300, was made and directly applied on a polyester fabric prior to thermal curing in an oven. The coating was characterized via Fourier-transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The coatings were not thermoplastic and had a glass transition temperature of approximately 50 °C. Since a bio-based pentamethylene diisocyanate trimer (PDI-trimer), Desmodur Eco N7300 was used as an isocyanate source and not a diisocyanate derivative, and the resulting bio-based 2K coating was a thermoset instead of a thermoplastic. The effect of the additives and content of isocyanate on the elongation and stress at break was studied by performing tensile tests (ISO 13934-1) on 50 µm 2K PU films and comparing the obtained values. The performance of the coating was studied by evaluating the resistance to hydrostatic pressure initially and after washing, the Q-panel Laboratory UltraViolet (QUV) aging and the hydrolysis test. The developed bio-based 2K PU coating had excellent hydrostatic pressure, QUV aging resistance, hydrolysis resistance and wash fastness at 60 °C.

Bio-Based Waterborne PU for Durable Textile Coatings

Polyurethane (PU) coatings are often applied on high added value technical textiles. Key factor to success of PU coatings is its versatility and durability. Up to today most PU textile coatings are solvent-based or water-based. Recent advances are made in applying bio-based PU on textiles. Currently, polymers made from renewable raw materials are experiencing a renaissance, owing to the trend to reduce CO₂ emissions, the switch to CO₂-neutral renewable products and the depletion of fossil resources. However, the application of bio-based coatings on textiles is limited. The present paper discusses the potential of a bio-based anionic PU dispersion as an environment friendly alternative for petroleum-based PU in textile coating. Coatings were applied on textile via knife over roll. The chemical, thermal and mechanical properties of the bio-based PU coating were characterised via FT-IR, thermogravimetric analysis, differential scanning calorimetry and tensile test. The performance of the coating was studied by evaluating antimicrobial properties, fire retardancy, the resistance to hydrostatic pressure initially and after washing, QUV ageing and hydrolysis test. The developed bio-based PUD coating complied to the fire retardancy test ISO 15025 and exhibited excellent hydrostatic pressure, QUV ageing resistance, hydrolysis resistance, wash fastness at 40 °C.

Evaluation of the Performance of Bio-Based Rigid Polyurethane Foam with High Amounts of Sunflower Press Cake Particles

In the current study, rigid polyurethane foam (PUR) was modified with 10-30 wt.% sunflower press cake (SFP) filler, and its effect on performance characteristics-i.e., rheology, characteristic foaming times, apparent density, thermal conductivity, compressive strength parallel and perpendicular to the foaming directions, tensile strength, and short-term water absorption by partial immersion-was evaluated. Microstructural and statistical analyses were implemented as well. During the study, it was determined that 10-20 wt.% SFP filler showed the greatest positive impact. For instance, the thermal conductivity value improved by 9% and 17%, respectively, while mechanical performance, i.e., compressive strength, increased by 11% and 28% in the perpendicular direction and by 43% and 67% in the parallel direction. Moreover, tensile strength showed 49% and 61% increments, respectively, at 10 wt.% and 20 wt.% SFP filler. Most importantly, SFP filler-modified PUR foams were characterised by two times lower water absorption values and improved microstructures with a reduced average cell size and increased content in closed cells.

The Green Approach to the Synthesis of Bio-Based Thermoplastic Polyurethane Elastomers with Partially Bio-Based Hard Blocks

Bio-based polymeric materials and green routes for their preparation are current issues of many research works. In this work, we used the diisocyanate mixture based on partially bio-based diisocyanate origin and typical petrochemical diisocyanate for the preparation of novel bio-based thermoplastic polyurethane elastomers (bio-TPUs). We studied the influence of the diisocyanate mixture composition on the chemical structure, thermal, thermomechanical, and mechanical properties of obtained bio-TPUs. Diisocyanate mixture and bio-based 1,4-butanediol (as a low molecular chain extender) created bio-based hard blocks (HS). The diisocyanate mixture contained up to 75 wt % of partially bio-based diisocyanate. It is worth mentioning that the structure and amount of HS impact the phase separation, processing, thermal or mechanical properties of polyurethanes. The soft blocks (SS) in the bio-TPU’s materials were built from α,ω-oligo(ethylene-butylene adipate) diol. Hereby, bio-TPUs differed in hard segments content (c.a. 30; 34; 40, and 53%). We found that already increase of bio-based diisocyanate content of the bio-TPU impact the changes in their thermal stability which was measured by TGA. Based on DMTA results we observed changes in the viscoelastic behavior of bio-TPUs. The DSC analysis revealed decreasing in glass transition temperature and melting temperature of hard segments. In general, obtained materials were characterized by good mechanical properties. The results confirmed the validity of undertaken research problem related to obtaining bio-TPUs consist of bio-based hard building blocks. The application of partially bio-based diisocyanate mixtures and bio-based chain extender for bio-TPU synthesis leads to sustainable chemistry. Therefore the total level of “green carbons” increases with the increase of bio-based diisocyanate content in the bio-TPU structure. Obtained results constitute promising data for further works related to the preparation of fully bio-based thermoplastic polyurethane elastomers and development in the field of bio-based polymeric materials.

Renewable Polyurethanes from Sustainable Biological Precursors

Due to the depletion of fossil fuels, higher oil prices, and greenhouse gas emissions, the scientific community has been conducting an ongoing search for viable renewable alternatives to petroleum-based products, with the anticipation of increased adaptation in the coming years. New academic and industrial developments have encouraged the utilization of renewable resources for the development of ecofriendly and sustainable materials, and here, we focus on those advances that impact polyurethane (PU) materials. Vegetable oils, algae oils, and polysaccharides are included among the major renewable resources that have supported the development of sustainable PU precursors to date. Renewable feedstocks such as algae have the benefit of requiring only sunshine, carbon dioxide, and trace minerals to generate a sustainable biomass source, offering an improved carbon footprint to lessen environmental impacts. Incorporation of renewable content into commercially viable polymer materials, particularly PUs, has increasing and realistic potential. Biobased polyols can currently be purchased, and the potential to expand into new monomers offers exciting possibilities for new product development. This Review highlights the latest developments in PU chemistry from renewable raw materials, as well as the various biological precursors being employed in the synthesis of thermoset and thermoplastic PUs. We also provide an overview of literature reports that focus on biobased polyols and isocyanates, the two major precursors to PUs.

Enzymatic transesterification of urethane-bond containing ester

Here we demonstrate the feasibility and successful application of enzymes in polyurethane network synthesis as well as occurring hurdles that have to be addressed when using urethanes synthesis substrates. The enzymatic transesterification of an urethane-bond containing monofunctional ester and a model alcohol carbitol using lipases is discussed. The reaction is optimized in terms of transesterification time and temperature, the reaction solvent, the possibility of a cosolvent and the alcohol amount, the used transesterification environment, and the biocatalyst. Enzymatic cross-linking of polyurethanes can open up a pool of new possibilities for cross-linking and related polyurethane network properties due to the enzymes high enantio-, stereo-, and regioselectivity and broad substrate spectrum.

Advances in Waterborne Polyurethane and Polyurethane-Urea Dispersions and Their Eco-friendly Derivatives: A Review

Polyurethanes and polyurethane-ureas, particularly their water-based dispersions, have gained relevance as an extremely versatile area based on environmentally friendly approaches. The evolution of their synthesis methods, and the nature of the reactants (or compounds involved in the process) towards increasingly sustainable pathways, has positioned these dispersions as a relevant and essential product for diverse application frameworks. Therefore, in this work, it is intended to show the progress in the field of polyurethane and polyurethane-urea dispersions over decades, since their initial synthesis approaches. Thus, the review covers from the basic concepts of polyurethane chemistry to the evolution of the dispersion's preparation strategies. Moreover, an analysis of the recent trends of using renewable reactants and enhanced green strategies, including the current legislation, directed to limit the toxicity and potentiate the sustainability of dispersions, is described. The review also highlights the strengths of the dispersions added with diverse renewable additives, namely, cellulose, starch or chitosan, providing some noteworthy results. Similarly, dispersion's potential to be processed by diverse methods is shown, evidencing, with different examples, their suitability in a variety of scenarios, outstanding their versatility even for high requirement applications.

A Novel Resorbable Composite Material Containing Poly(ester-co-urethane) and Precipitated Calcium Carbonate Spherulites for Bone Augmentation-Development and Preclinical Pilot Trials

Polyurethanes have the potential to impart cell-relevant properties like excellent biocompatibility, high and interconnecting porosity and controlled degradability into biomaterials in a relatively simple way. In this context, a biodegradable composite material made of an isocyanate-terminated co-oligoester prepolymer and precipitated calcium carbonated spherulites (up to 60% w/w) was synthesized and investigated with regard to an application as bone substitute in dental and orthodontic application. After foaming the composite material, a predominantly interconnecting porous structure is obtained, which can be easily machined. The compressive strength of the foamed composites increases with raising calcium carbonate content and decreasing calcium carbonate particle size. When stored in an aqueous medium, there is a decrease in pressure stability of the composite, but this decrease is smaller the higher the proportion of the calcium carbonate component is. In vitro cytocompatibility studies of the foamed composites on MC3T3-E1 pre-osteoblasts revealed an excellent cytocompatibility. The in vitro degradation behaviour of foamed composite is characterised by a continuous loss of mass, which is slower with higher calcium carbonate contents. In a first pre-clinical pilot trial the foamed composite bone substitute material (fcm) was successfully evaluated in a model of vertical augmentation in an established animal model on the calvaria and on the lateral mandible of pigs.

In situ formation of low molecular weight organogelators for slick solidification

We have investigated the in situ formation of Low Molecular Weight Organogelator (LMWO) molecules in oil-on-water slicks through dual reactive precursor injection. This method alleviates the need for any carrier solvent or prior heating, therefore reducing the environmental impact of LMWOs, giving instantaneous gelation, even at low temperatures (−5 °C). We show minimal leaching from our gels into the water layer.

Instantaneous gelation: a reactive precursors approach for the near-instant gelation of oil-on-water slicks down to −5 °C.

Properties of Novel Polyesters Made from Renewable 1,4-Pentanediol

Novel polyester polyols were prepared in high yields from biobased 1,4-pentanediol catalyzed by non-toxic phosphoric acid without using a solvent. These oligomers are terminated with hydroxyl groups and have low residual acid content, making them suitable for use in adhesives by polyurethane formation. The thermal behavior of the polyols was studied by differential scanning calorimetry, and tensile testing was performed on the derived polyurethanes. The results were compared with those of polyurethanes obtained with fossil-based 1,4-butanediol polyester polyols. Surprisingly, it was found that a crystalline polyester was obtained when aliphatic long-chain diacids (>C12 ) were used as the diacid building block. The low melting point of the C12 diacid-based material allows the development of biobased shape-memory polymers with very low switching temperatures (<0 °C), an effect that has not yet been reported for a material based on a simple binary polyester. This might find application as thermosensitive adhesives in the packaging of temperature-sensitive goods such as pharmaceuticals. Furthermore, these results indicate that, although 1,4-pentanediol cannot be regarded as a direct substitute for 1,4-butanediol, its novel structure expands the toolbox of the adhesives, coatings, or sealants formulators.

Lipase-Catalyzed Transamidation of Urethane-Bond-Containing Ester

Significant improvement in mechanical properties and shape recovery in polyurethanes can be obtained by cross-linking, usually performed in a traditional chemical fashion. Here, we report model studies of enzymatic transamidations of urethane-bond-containing esters to study the principles of an enzymatic build-up of covalent cross-linked polyurethane networks via amide bond formation. The Lipase-catalyzed transamidation reaction of a urethane-bond-containing model ester ethyl 2-(hexylcarbamoyloxy)propanoate with various amines is discussed. A side product was formed, that could be successfully identified, and its synthesis reduced to a minimum (<1%). Furthermore, a noncatalyzed transamidation that is performed without CalB as the catalyst could be observed. Both observations are due to the known high reactivity of amines with urethane bonds.

Polyurethane Coatings Based on Renewable White Dextrins and Isocyanate Trimers

The polyurethane industry is strongly dependent on fossil-based polyols and polyisocyanates. Developing novel sustainable polyols from valuable biobased building blocks is a first step toward strong and durable development. The synthesis and properties of PU films based on pristine and acylated white dextrins (AVEDEX W80) as polyol and an aliphatic, low-viscosity, solvent-free triisocyanate based on hexamethylene diisocyanate (trimer-Desmodur N3300) as crosslinker is reported. After optimizing several conditions, such as the reaction time, reaction temperature, amount of solvent, isocyanate index, and amount per surface area, it is possible to obtain smooth PU films with good thermal properties.