Current Strategies for the Production of Sustainable Biopolymer Composites

Effects of filler type and content on mechanical, thermal, and physical properties of carrageenan biocomposite films

This study investigates the influence of various fillers on the properties of carrageenan, a natural polymer derived from red seaweed. Despite its potential for enhanced biocomposite film development, carrageenan faces challenges related to strength. The incorporation of nanoclay into the carrageenan film resulted in a significant increase in film thickness from 0.026 to 0.068 mm. The UV light transmission value for the carrageenan film alone was measured at 30.9 %, whereas films containing 5 wt% of Tetraethyl orthosilicate (TEOS), 3-Aminopropyltriethoxysilane (APTES), and nanoclay exhibited reduced transmission values of 23 %, 18 %, and 1 %, respectively. Notably, the tensile strength of the unfilled carrageenan film was 38.4 MPa, which increased to 38.6, 57, and 60 MPa upon the addition of 3 wt% of nanoclay, APTES, and TEOS fillers, respectively. All fillers contributed to improved tensile strength, with TEOS demonstrating the highest enhancement. The optimal filler content was determined to be 3 wt%. Regarding thermal properties, films containing TEOS displayed higher thermal stability compared to those with APTES, while films incorporating nanoclay exhibited the lowest stability. Findings provide insights into the effects of different fillers on the mechanical, physical and thermal properties of carrageenan films, supporting the development of improved biocomposite materials suitable for application in food packaging.

Photoluminous Response of Biocomposites Produced with Charcoal

Due to the possible effects of global warming, new materials that do not have a negative impact on the environment are being studied. To serve a variety of industries and outdoor applications, it is necessary to consider the impact of photoluminosity on the performance of biocomposites in order to accurately assess their durability characteristics and prevent substantial damage. Exposure to photoluminosity can result in adverse effects such as discoloration, uneven surface, loss of mass, and manipulation of the intrinsic mechanical properties of biocomposites. This study aims to evaluate general charcoal from three pyrolysis temperatures to understand which charcoal is most suitable for photoluminosity and whether higher pyrolysis temperatures have any significant effect on photoluminosity. Porosity, morphology, Fourier transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy of charcoal were analyzed. Charcoal obtained at a temperature of 800 °C demonstrates remarkable potential as a bioreinforcement in polymeric matrices, attributable to its significantly higher porosity (81.08%) and hydrophobic properties. The biocomposites were characterized for flexural strength, tensile strength, scanning electron microscopy (SEM), FTIR, and x-ray diffraction (XRD). The results showed an improvement in tensile strength after exposure to photoluminosity, with an increase of 69.24%, 68.98%, and 54.38% at temperatures of 400, 600, and 800 °C, respectively, in relation to the treatment control. It is notorious that the tensile strength and modulus of elasticity after photoluminosity initially had a negative impact on mechanical strength, the incorporation of charcoal from higher pyrolysis temperatures showed a substantial increase in mechanical strength after exposure to photoluminosity, especially at 800 °C with breaking strength of 53.40 MPa, and modulus of elasticity of 4364.30 MPA. Scanning electron microscopy revealed an improvement in morphology, with a decrease in roughness at 800 °C, which led to greater adhesion to the polyester matrix. These findings indicate promising prospects for a new type of biocomposite, particularly in comparison with other polymeric compounds, especially in engineering applications that are subject to direct interactions with the weather.

The Effects of Self-Polymerized Polydopamine Coating on Mechanical Properties of Polylactic Acid (PLA)-Kenaf Fiber (KF) in Fused Deposition Modeling (FDM)

This research examines the impact of self-polymerized polydopamine (PDA) coating on the mechanical properties and microstructural behavior of polylactic acid (PLA)/kenaf fiber (KF) composites in fused deposition modeling (FDM). A biodegradable FDM model of natural fiber-reinforced composite (NFRC) filaments, coated with dopamine and reinforced with 5 to 20 wt.% bast kenaf fibers, was developed for 3D printing applications. Tensile, compression, and flexural test specimens were 3D printed, and the influence of kenaf fiber content on their mechanical properties was assessed. A comprehensive characterization of the blended pellets and printed composite materials was performed, encompassing chemical, physical, and microscopic analyses. The results demonstrate that the self-polymerized polydopamine coating acted as a coupling agent, enhancing the interfacial adhesion between kenaf fibers and the PLA matrix and leading to improved mechanical properties. An increase in density and porosity was observed in the FDM specimens of the PLA-PDA-KF composites, proportional to their kenaf fiber content. The enhanced bonding between kenaf fiber particles and the PLA matrix contributed to an increase of up to 13.4% for tensile and 15.3% for flexural in the Young's modulus of PLA-PDA-KF composites and an increase of up to 30% in compressive stress. The incorporation of polydopamine as a coupling agent in the FDM filament composite led to an improvement in tensile, compressive, and flexural stresses and strain at break, surpassing that of pure PLA, while the reinforcement provided by kenaf fibers was enhanced more by delayed crack growth, resulting in a higher strain at break. The self-polymerized polydopamine coatings exhibit remarkable mechanical properties, suggesting their potential as a sustainable material for diverse applications in FDM.

The Possibility of Using Sulphur Shelf Fungus (Laetiporus sulphureus) in the Food Industry and in Medicine—A Review

Sulphur shelf fungus (Laetiporus sulphureus) has so far been largely underestimated as a potential raw material for the food industry. Many studies have demonstrated that the extracts obtained from this mushroom and some of their components have positive effects on human health. They have antioxidant, antibacterial, and anticancer properties and regulate human metabolism and digestive processes. Water extracts also have this effect. In addition, the substances contained in this mushroom have the ability to preserve food by inhibiting the growth of undesirable microorganisms. These properties have led to the situation that in some countries, shelf sulphur fungus is legally recognized as a raw material that meets the requirements of the food and processing industries. This paper is a review of the latest information (mainly for the period 2016–2023) on the chemical composition and the possibility of using L. sulphureus in the food industry and in medicine.

Progress and prospects of biopolymers production strategies

In recent decades, biopolymers have garnered significant attention owing to their aptitude as an environmentally approachable precursor for an extensive application. In addition, due to their alluring assets and widespread use, biopolymers have made significant strides in their production based on various sources and forms. This review focuses on the most recent improvements and breakthroughs that have been made in the manufacturing of biopolymers, via sections focusing the most frequented and preferred routes like micro-macro, algae apart from focusing on microbials routes with special attention to bacteria and the synthetic biology avenue of biopolymer production. For ensuring the continued growth of the global polymer industry, promising research trends must be pursued, as well as methods for overcoming obstacles that arise in exploiting the beneficial properties exhibited by a variety of biopolymers.

Thermal, Morphological and Mechanical Properties of a BioPE Matrix Composite: Case of Shell, Pulp, and Argan Cake as Biofillers

Extrusion and hot compressing molding processes were used to create bio-polyethylene (BioPE) composites reinforced with argan byproducts (shell, pulp, and argan cake) as bio-fillers. The thermal stability of the composites wass analyzed by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Dynamical mechanical analysis and rheological testing were used to investigate their mechanical properties. The morphological results showed a good adhesion between the argan and BioPE matrix. More efficient mechanical properties have been distinguished in the case of argan byproduct-based composite. A higher Young's modulus was noted for all the biocomposites compared to pure BioPE. Thermal analysis revealed that the addition of bio-filler to polymer reduced decomposition temperatures. This study provides an ecological alternative for upgrading the valorization of abundant and underutilized Moroccan biomass. Furthermore, the possibility of using argan byproducts in composite manufacturing will help open up new markets for what is currently considered waste.

Nanocellulose: A Fundamental Material for Science and Technology Applications

Recently, considerable interest has been focused on developing greener and biodegradable materials due to growing environmental concerns. Owing to their low cost, biodegradability, and good mechanical properties, plant fibers have substituted synthetic fibers in the preparation of composites. However, the poor interfacial adhesion due to the hydrophilic nature and high-water absorption limits the use of plant fibers as a reinforcing agent in polymer matrices. The hydrophilic nature of the plant fibers can be overcome by chemical treatments. Cellulose the most abundant natural polymer obtained from sources such as plants, wood, and bacteria has gained wider attention these days. Different methods, such as mechanical, chemical, and chemical treatments in combination with mechanical treatments, have been adopted by researchers for the extraction of cellulose from plants, bacteria, algae, etc. Cellulose nanocrystals (CNC), cellulose nanofibrils (CNF), and microcrystalline cellulose (MCC) have been extracted and used for different applications such as food packaging, water purification, drug delivery, and in composites. In this review, updated information on the methods of isolation of nanocellulose, classification, characterization, and application of nanocellulose has been highlighted. The characteristics and the current status of cellulose-based fiber-reinforced polymer composites in the industry have also been discussed in detail.

Influence of Viscose Fibre Geometry on the Structure–Property Relationships of High-Density Polyethylene Composites

This study investigated the influence of viscose fibre (VF) geometry on the microstructures and resulting properties of high-density polyethylene (HDPE) composites. Seven types of viscose fibres varying in cross-section shape, linear density, and length were pelletised, compounded into HDPE with a twin-screw extruder, and injection moulded. The microstructures of the composites were characterised by investigating their cross-sections and by extracting the fibres and measuring their lengths using optical microscopy (OM). The mechanical and thermal properties of the composites were characterised using differential scanning calorimetry (DSC), tensile tests, Charpy impact tests, and dynamic mechanical analysis (DMA). The composites prepared using cylindrical fibres with a linear density of 1.7 dtex exhibited the best fibre dispersion, highest orientation, and lowest fibre–fibre contact area. The decrease in the linear density of the cylindrical fibres resulted in increasingly worse dispersion and orientation, while composites containing non-cylindrical fibres exhibited a comparably larger fibre–fibre contact area. The initial fibre length of about 3 to 10 mm decreased to the mean values of 0.29 mm to 0.41 mm during processing, depending on the initial geometry. In general, cylindrical fibres exhibited a superior reinforcing effect in comparison to non-cylindrical fibres. The composites containing cylindrical fibres with a linear density of 1.7 dtex and a length of 5 mm exhibited the best reinforcing effect with an increase in tensile modulus and strength of 323% and 141%, respectively.

Fabrication and Determination of the Sun Protection Factor and Ultraviolet Protection Factor for Piscean Collagen/Bischalcone Derivative (B1) Composite Films with Wide-Range UV Shielding

The present study investigates the development of distinct UV-A and UV-B radiation filtering materials through the introduction of a heterocyclic bischalcone derivative [(3,5-bis{[4-(methylsulfanyl)phenyl]methylidene}piperidin-4-one] (B1) into the matrix of PVA/Piscean collagen blend films (1:1) prepared through the solution casting method and characterized. The dopant concentration varied from 0.25 to 4%. The scanning electron microscopy images showed the rough surface due to the uniform dispersion of dopant B1. The addition of different concentrations of B1 altered the mechanical strength with a proportional increase in Young's modulus (146-317 MPa), tensile strength (23.3-39.21 MPa), and decrease in its elongation at break (158.8-105.2%). As the dopant B1 belongs to the bischalcone class of compounds which absorb in the UV-vis region (370 nm λ_max) due to the α, β unsaturated keto group, it was selected for doping. Dopant concentration-dependent increase in density was observed in films (31-162 mg/cm³). The bathochromic shift in UV absorption from 370 to 390 nm for λ_max as well as hyperchromism was evidenced with proportional increase in the concentration of B1, indicating its capacity to block UV rays. On determining the UV filtering ability for all the prepared films, the one with 4% dopant showed a higher sun protection factor (SPF) with a value of 27.53 and ultraviolet protection factor (UPF) with a value of 58.23. In addition, the degradation of supercoiled PBR322 DNA on UV irradiation was effectively inhibited by these films with a dopant concentration of 0.5-4.0%, which might cause less harm to the skin. The inferences of the experiments would indicate the use of these water-insoluble films as UV blocking potential materials with a merit of SPF and UPF characteristics.

Relationships between the Decomposition Behaviour of Renewable Fibres and Their Reinforcing Effect in Composites Processed at High Temperatures

Engineering polymers reinforced with renewable fibres (RF) are an attractive class of materials, due to their excellent mechanical performance and low environmental impact. However, the successful preparation of such composites has proven to be challenging due to the low thermal stability of RF. The aim of the present study was to investigate how different RF behaves under increased processing temperatures and correlate the thermal properties of the fibres to the mechanical properties of composites. For this purpose, hemp, flax and Lyocell fibres were compounded into polypropylene (PP) using a co-rotating twin screw extruder and test specimens were injection moulded at temperatures ranging from 180 °C to 260 °C, with 20 K steps. The decomposition behaviour of fibres was characterised using non-isothermal and isothermal simultaneous thermogravimetric analysis/differential scanning calorimetry (TGA/DSC). The prepared composites were investigated using optical microscopy (OM), colorimetry, tensile test, Charpy impact test, dynamic mechanical analysis (DMA) and melt flow rate (MFR). Composites exhibited a decrease in mechanical performance at processing temperatures above 200 °C, with a steep decrease observed at 240 °C. Lyocell fibres exhibited the best reinforcement effect, especially at elevated processing temperatures, followed by flax and hemp fibres. It was found that the retention of the fibre reinforcement effect at elevated temperatures can be well predicted using isothermal TGA measurements.

Upcycling and Recycling Potential of Selected Lignocellulosic Waste Biomass

This research aimed to confirm the ability to reduce carbon dioxide emissions by novel composite production using plantation waste on the example of lignocellulosic particles of black chokeberry (Aronia melanocarpa (Michx.) Elliott) and raspberry (Rubus idaeus L.). Furthermore, to characterize the particles produced by re-milled particleboards made of the above-mentioned alternative raw materials in the light of further recycling. As part of the research, particleboards from wooden black chokeberry and raspberry were produced in laboratory conditions, and select mechanical and physical properties were examined. In addition, the characterization of raw materials (particles) on the different processing stages was determined, and the fraction share and shape of particles after re-milling of the produced panels was provided. The tests confirmed the possibility of producing particleboards from the raw materials used; however, in the case of boards with raspberry lignocellulose particles, their share cannot exceed 50% so as to comply with the European standards regarding bending strength criterion. In addition, the further utilization of chips made of re-milled panels can be limited due to the significantly different shape and fraction share of achieved particles.

Functional Properties of Kenaf Bast Fibre Anhydride Modification Enhancement with Bionanocarbon in Polymer Nanobiocomposites

The miscibility between hydrophilic biofibre and hydrophobic matrix has been a challenge in developing polymer biocomposite. This study investigated the anhydride modification effect of propionic and succinic anhydrides on Kenaf fibre’s functional properties in vinyl ester bionanocomposites. Bionanocarbon from oil palm shell agricultural wastes enhanced nanofiller properties in the fibre-matrix interface via the resin transfer moulding technique. The succinylated fibre with the addition of the nanofiller in vinyl ester provided great improvement of the tensile, flexural, and impact strengths of 92.47 ± 1.19 MPa, 108.34 ± 1.40 MPa, and 8.94 ± 0.12 kJ m⁻², respectively than the propionylated fibre. The physical, morphological, chemical structural, and thermal properties of bionanocomposites containing 3% bionanocarbon loading showed better enhancement properties. This enhancement was associated with the effect of the anhydride modification and the nanofiller’s homogeneity in bionanocarbon-Kenaf fibre-vinyl ester bonding. It appears that Kenaf fibre modified with propionic and succinic anhydrides incorporated with bionanocarbon can be successfully utilised as reinforcing materials in vinyl ester matrix.