Modification of Ramie Fiber via Impregnation with Low Viscosity Bio-Polyurethane Resins Derived from Lignin

Latest Advancements in the Development of High-Performance Lignin- and Tannin-Based Non-Isocyanate Polyurethane Adhesive for Wood Composites

The depletion of natural resources and increasing environmental apprehension regarding the reduction of harmful isocyanates employed in manufacturing polyurethanes (PUs) have generated significant attention from both industrial and academic sectors. This attention is focused on advancing bio-based non-isocyanate polyurethane (NIPU) resins as viable and sustainable substitutes, possessing satisfactory properties. This review presents a comprehensive analysis of the progress made in developing bio-based NIPU polymers for wood adhesive applications. The main aim of this paper is to conduct a comprehensive analysis of the latest advancements in the production of high-performance bio-based NIPU resins derived from lignin and tannin for wood composites. A comprehensive evaluation was conducted on scholarly publications retrieved from the Scopus database, encompassing the period from January 2010 to April 2023. In NIPU adhesive manufacturing, the exploration of substitute materials for isocyanates is imperative, due to their inherent toxicity, high cost, and limited availability. The process of demethylation and carbonation of lignin and tannin has the potential to produce polyphenolic compounds that possess hydroxyl and carbonyl functional groups. Bio-based NIPUs can be synthesized through the reaction involving diamine molecules. Previous studies have provided evidence indicating that NIPUs derived from lignin and tannin exhibit enhanced mechanical properties, decreased curing temperatures and shortened pressing durations, and are devoid of isocyanates. The characterization of NIPU adhesives based on lignin and tannin was conducted using various analytical techniques, including Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), matrix-assisted laser desorption/ionization with time-of-flight (MALDI-TOF) mass spectrometry, and gel permeation chromatography (GPC). The adhesive performance of tannin-based NIPU resins was shown to be superior to that of lignin-based NIPUs. This paper elucidates the potential of lignin and tannin as alternate sources for polyols in the manufacturing of NIPUs, specifically for their application as wood adhesives.

Properties of Ramie (Boehmeria nivea (L.) Gaudich) Fibers Impregnated with Non-Isocyanate Polyurethane Resins Derived from Lignin

The textile industries need an alternative to cotton since its supply is unable to keep up with the growing global demand. The ramie (Boehmeria nivea (L.) Gaudich) fiber has a lot of potential as a renewable raw material but has low fire-resistance, which should be improved. In this work, the objectives were to investigate the characteristics of lignin derived from black liquor of kraft pulping, as well as the properties of the developed lignin-based non-isocyanate-polyurethane (L-NIPU), and to analyze ramie fiber before and after impregnation with L-NIPU. Two different formulations of L-NIPU were impregnated into ramie fiber for 30, 60, and 90 min at 25 × 2 °C under 50 kPa. The calculation of the Weight Percent Gain (WPG), Fourier Transform Infrared Spectrometer (FTIR), Rotational Rheometer, Dynamic Mechanical Analyzer (DMA), Pyrolysis Gas Chromatography Mass Spectrometer (Py-GCMS), Universal Testing Machine (UTM), and hydrolysis test were used to evaluate the properties of ramie fibers. The result showed that ramie fiber impregnated with L-NIPU produced higher mechanical property values and WPG than non-impregnated ramie fiber. There is a tendency that the longer impregnation time results in better WPG values, FTIR intensity of the urethane group, thermomechanical properties, crystallinity, and mechanical properties of ramie fiber. However, the use of DMC and HMT cannot replace the role of isocyanates in the synthesis of L-NIPU because it produces lower heat resistance than ramie impregnated using pMDI. Based on the results obtained, the impregnation of ramie fiber with L-NIPU represents a promising approach to increase its wider industrial application as a functional material.

Tensile Strength Improvements of Ramie Fiber Threads through Combination of Citric Acid and Sodium Hypophosphite Cross-Linking

Ramie (Boehmeria nivea) is believed to be one of the strongest natural fibers, but it still remains behind synthetic materials in terms of tensile strength. In this study, ramie materials were prepared to evaluate the modification crosslinking effect of natural fiber. The aim is to optimize various concentrations of citric acid (CA) crosslinking by adding Sodium hypophosphite (NaPO2H2), which is activated at different temperatures, to obtain the highest tensile mechanical strength. This crosslinking effect has been confirmed by FTIR to show the esterification process in the molecular structure of cellulose. The changes in the character of the fiber surface were analyzed by SEM. The tensile strength increased from 62.33 MPa for 0% CA to 124-172.86 MPa for decorticated fiber with a CA concentration of 0.75-1.875% (w/w). A significant increase in tensile strength was observed more than 19 times when CA/SHP 1% was treated at an activation temperature of 110 °C with a superior tensile strength of 1290.63. The fiber crosslinked with CA/SHP should be recommended for application of Natural Fiber Reinforced Polymer Composite (NFRPC), which has the potential to use in functional textile and industrial sector automotive or construction.

Eco-Friendly Tannin-Based Non-Isocyanate Polyurethane Resins for the Modification of Ramie (Boehmeria nivea L.) Fibers

This study aimed to develop tannin-based non-isocyanate polyurethane (tannin-Bio-NIPU) and tannin-based polyurethane (tannin-Bio-PU) resins for the impregnation of ramie fibers (Boehmeria nivea L.) and investigate their mechanical and thermal properties. The reaction between the tannin extract, dimethyl carbonate, and hexamethylene diamine produced the tannin-Bio-NIPU resin, while the tannin-Bio-PU was made with polymeric diphenylmethane diisocyanate (pMDI). Two types of ramie fiber were used: natural ramie without pre-treatment (RN) and with pre-treatment (RH). They were impregnated in a vacuum chamber with tannin-based Bio-PU resins for 60 min at 25 °C under 50 kPa. The yield of the tannin extract produced was 26.43 ± 1.36%. Fourier-transform infrared (FTIR) spectroscopy showed that both resin types produced urethane (-NCO) groups. The viscosity and cohesion strength of tannin-Bio-NIPU (20.35 mPa·s and 5.08 Pa) were lower than those of tannin-Bio-PU (42.70 mPa·s and 10.67 Pa). The RN fiber type (18.9% residue) was more thermally stable than RH (7.3% residue). The impregnation process with both resins could improve the ramie fibers’ thermal stability and mechanical strength. The highest thermal stability was found in RN impregnated with the tannin-Bio-PU resin (30.5% residue). The highest tensile strength was determined in the tannin-Bio-NIPU RN of 451.3 MPa. The tannin-Bio-PU resin gave the highest MOE for both fiber types (RN of 13.5 GPa and RH of 11.7 GPa) compared to the tannin-Bio-NIPU resin.

Enhancement of Thermal Behaviour of Flax with a Ramie Fibre-Reinforced Polymer Composite

Plant-derived fibres, called lignocellulosic fibres, are a natural alternative to synthetic fibres in polymer composite reinforcement. Utilizing renewable resources, such as fibre-reinforced polymeric composites made from plant and animal sources, has become a crucial design requirement for developing and producing parts for all industrial goods. Natural-fibre-based composites are used for door panels, trays, glove boxes, etc. This study involves developing and thermal analysing a flax fibre reinforced with phenol-formaldehyde resin hybridization with ramie fibre by way of a vacuum infusion process. As per ASTM Standard, eight different sequences were fabricated and thermally characterized. In the present study, three stages of weight loss (%) are shown by the thermogravimetric analysis (TGA). The sample loses less weight during the first stage, more during the second, and more during the third. The sample's overall maximum temperature was recorded at 630 °C. It was discovered that sample D (80.1 °C) had the highest heat deflection temperature, and sample B had the lowest (86.0 °C). Sample C had a low thermal expansion coefficient, while sample G had a high thermal expansion coefficient. Sample E had the highest thermal conductivity, measured at 0.213 W/mK, whereas sample A had the lowest conductivity, at 0.182 W/mK. From the present study, it was found that sample H had better thermal characteristics. The result of the present investigation would generate thermal data regarding hybrid ramie and flax composites, which would be helpful for researchers and practitioners involved in the field of biocomposites.

An Experimental Investigation into Mechanical and Thermal Properties of Hybrid Woven Rattan/Glass-Fiber-Reinforced Epoxy Composites

The investigation of hybrid, woven, natural fiber-reinforced polymer composites as a substitute reinforcement for fiber polymer composites has recently caught the interest of academics, industry, and researchers. Woven, natural fiber composites have been implemented in many different applications, including parts for automobiles, household items, flooring, aerospace, and ballistic materials. Therefore, this research seeks to establish the thermal and mechanical characteristics of composites made from rattan strips (RS) and glass fiber (GF)-reinforced epoxy resin (ER). Other than that, the impact of layering configurations with respect to the thermal and mechanical characteristics of the RS and GF will be determined. Hand lay-up and a hydraulic press machine produce hybrid, woven RS and GF laminates. The hybrid composite's mechanical properties will be investigated using impact, tensile, and flexural tests. The hybrid woven of the GF/RS/RS/RS/GF composite sequence demonstrated the highest mechanical properties in comparison to other sequences. The increase from one to three layers of RS in the core layer of GF hybrid composites enhanced the flexural, impact, and tensile properties. In addition, the hybridization of rattan and GF is more thermally stable, as recorded by the high decomposition temperature. As a finding of the research, the woven RS and GF hybrid is a potential material for automotive applications such as car bumpers, for example.

Properties of Luffa Cylindrica Mats Reinforced Castor Oil-Based Polyurethane Composite as an Alternative for Oriented Strand Board

The main objective of this work was to produce and characterize a novel ecofriendly castor oil-based polyurethane (COPU) matrix composite reinforced by Luffa cylindrica mats, luffa for short, to be used as panels, as an alternative to oriented strand board (OSB). To do so, the mechanical behavior was evaluated by tree point flexural, perpendicular o surface tensile, screw pullout, and impact tests that were carried on the novel composite along with the neat matrix. Furthermore, the physical characteristics, the thermomechanical behavior, and the functional groups of the materials were observed by water absorption and thickness swelling tests along with dilatometry and Fourier transform infrared spectroscopy (FTIR). A comparison with commercialized OSB was also performed for control. The luffa/COPU composite was prepared by hand lay-up with 48 vol% of luffa mats incorporated as the maximum allowed by the mold under the available resources for manufacturing. The luffa fibers acted as a good reinforcement for the COPU matrix, where the flexural strength and modulus of elasticity were increased by more than 23 and 10 times, respectively, and the other mechanical properties more than doubled for the composites compared to the neat COPU resin. In general, the composite presented a lower performance compared to the commercial OSB, with the impact results being the exception. The water absorption and thickness swallowing results showed an already-expected behavior for the studied materials, where the better performance was found for the hydrophobic neat resin. The FTIR revealed that there was little interaction between luffa and COPU resin, which can be translated to a weak interface between these materials. However, the mechanical behavior, together with the other results presented by the luffa/COPU composite, confirm it is more than enough to be used as civil construction panels such as OSB.

Thermo-Mechanical and Creep Behaviour of Polylactic Acid/Thermoplastic Polyurethane Blends

There is a great need to develop biodegradable thermoplastics for a variety of applications in a wide range of temperatures. In this work, we prepare polymer blends from polylactic acid (PLA) and thermoplastic polyurethane (TPU) via a melting blend method at 200 °C and study the creep deformation of the PLA/TPU blends in a temperature range of 10 to 40 °C with the focus on transient and steady-state creep. The stress exponent for the power law description of the steady state creep of PLA/TPU blends decreases linearly with the increase of the mass fraction of TPU from 1.73 for the PLA to 1.17 for the TPU. The activation energies of the rate processes for the steady-state creep and transient creep decrease linearly with the increase of the mass fraction of TPU from 97.7 ± 3.9 kJ/mol and 59.4 ± 2.9 kJ/mol for the PLA to 26.3 ± 1.3 kJ/mol and 25.4 ± 1.7 kJ/mol for the TPU, respectively. These linearly decreasing trends can be attributed to the weak interaction between the PLA and the TPU. The creep deformation of the PLA/TPU blends consists of the contributions of individual PLA and TPU.

Experimental Investigation of Bi-Directional Flax with Ramie Fibre-Reinforced Phenol-Formaldehyde Hybrid Composites

Modern research focuses on natural, green, and sustainable materials that can be used to replace conventional materials. Because of their beneficial qualities, natural fibre composites are being thoroughly researched. This research focuses on the development of a flax fibre reinforced with phenol-formaldehyde resin hybridization with ramie fibre through a vacuum infusion process. Eight different sequences were fabricated using a core-sheath structure and were mechanically characterized as per ASTM standards. The fabrication technique influences the adhesion of the matrix with reinforcement. The results also reveal that composite having ramie as a sheath layer and flax as a core delivers good mechanical characteristics compared to vice versa. The laminate H exhibited highest mechanical properties among all the eight laminates produced for this study. It exhibited a tensile strength of 54 MPa, tensile modulus of 0.98 Gpa, elongation of 7.1%, flexural strength of 143 Mpa, and compressive strength of 63.65 Mpa. The stress strain curves revealed that all the laminates exhibited ductile behaviour before failing during the tensile test and flexural test, respectively. The stacking sequence of the laminate H influenced the mechanical properties exhibited by it and its counterparts. A morphological study was carried out to analyse the failure surfaces. Morphological analysis exhibited few defects in the laminate after the tests. The composites developed delivers better mechanical properties than commercial composites available on the market, which can be used in lightweight structural applications.