Rare Earth Element Distribution in Fly Ash Derived from the Fire Clay Coal, Kentucky

Enrichment and occurrence form of rare earth elements during coal and coal gangue combustion

Coal ash has emerged as an important alternative source for rare earth elements (REEs). The enrichment and occurrence form of REEs among coal combustion products are of great significance for both technical design and economic evaluation of recovering REEs from the coal ash. Here, the enrichment and occurrence form of REEs in the ash were investigated. Compared with ashes from muffle furnace, coal fly ash (CFA) from power plants involved higher enrichment ratio of REEs, which was explained by the fractionation of coal ashes to concentrate REEs in finer CFA, higher combustion temperature to vaporize more volatile elements, and longer residence time of fly ash to absorb REEs in the gas. In addition, CFA samples were analyzed by sequence chemical extraction procedure (SCEP) and scanning electron microscope with an energy dispersive spectrometer (SEM-EDX), which revealed the important role of aluminum in the occurrence form of REEs compared with Si in aluminosilicates of CFA. This conclusion was further confirmed by thermodynamic equilibrium calculation, which also agreed qualitatively with the observation that REEs mainly existed in the solid phase. Both experimental and computational results of this work provided insights to understand the distribution of REEs in CFA and optimize their extraction processes.

The Using of Nanoparticles of Microalgae in Remediation of Toxic Dye from Industrial Wastewater: Kinetic and Isotherm Studies

Batch adsorption experiments were carried out to study the removal of the toxic Methylene Blue Dye (MBD) from synthetic aqueous solutions using the nanoparticles form of Arthrospira platensis NIOF17/003. The adsorption capacity of the adsorbent for MBD was investigated using different amounts of A. platensis nanoparticles at different contact times, temperatures, pH, and MBD initial concentrations in the synthetic aqueous solution. In addition, A. platensis nanoparticles were characterized using Electron Microscopy (SEM), Brunauer–Emmett–Teller (BET), Fourier Transform Infrared (FTIR), and Ultraviolet spectra (UV) techniques. The optimum removal of MBD was found at a concentration of 0.4 g A. platensis nanoparticles. A. platensis nanoparticles remove 93% of MBD in 5 min (under agitation conditions at 150 rpm). The highest adsorption capacity was found by the Langmuir model to be 58.8 mg g⁻¹. It is an endothermic process with spontaneity increasing with temperature. The probable mechanism for the adsorption is chemisorption via surface-active charges in the initial phase, which is followed by physical sorption by occupying pores of A. platensis. MBD adsorption by A. platensis follows pseudo-second-order kinetics. The Freundlich and Langmuir models fit well with the experimental data. The adsorption experiments suggested that the regeneration of the adsorbents was possible for repeated use, especially regarding MBD up to 65.8% after three cycles, which proves it can be easily recycled. In conclusion, the nanoparticles of A. platensis have a significant adsorption potential in the removal of MBD from effluent wastewater.

Integrative Study Assessing Space and Time Variations with Emphasis on Rare Earth Element (REE) Distribution and Their Potential on Ashes from Commercial (Colombian) Coal

The increasing demand for rare earth elements (REEs), which is associated with their economic importance and the supply risk, has motivated the research for alternative secondary sources of these elements. Coal and coal combustion ash have been pointed out as promising REE raw materials. This research seeks to understand REE fractionation, from feed coals to ashes, considering seasonal variations, and to assess the trends within the ash fractions that can be used for further beneficiation processes. Colombian commercial feed coals, combustion ashes, and their respective fractions were sampled from a Portuguese power plant and were characterized via petrographical, mineralogical, and chemical analyses. The total REE concentrations in the feed coals studied range between 6.97 and 23.15 ppm, while, in the ashes, they vary from 159.9 to 266.6 ppm. Fly ash (FA) from electrostatic precipitator (ESP) presented higher concentrations than the bottom (BA) and economizer (ECO) ashes. Furthermore, REEs and the LREE/HREE ratio increased slightly towards the back rows of the ESP. In the feed coals, the REEs are significantly correlated with ash, and they occur in micrometric phosphate minerals intermixed with clays. In the ashes, the REEs were mostly detected in micrometric particles, with P and Al-Si as the major components. The results from the fractioned samples show that the REEs were enriched in the fine (<25 µm) and nonmagnetic fractions of the ESP FA. A single trial combining sieving and magnetic separation enabled the attainment of a REE recovery of 53%, and a final enrichment factor of 1.25. Coal combustion ashes and their respective size fractions are promising REE raw materials; however, the REE oxide concentrations are below the economical cutoff of 1000 ppm.

Selected Critical Raw Materials in Waste from Coal Gasification in Poland

In an effort to identify new sources of critical raw materials (CRMs) possibility of recovering selected CRMs from Polish coals, chars, and ashes resulting from the combustion of coals and chars was investigated. The samples were collected from pilot fluidized bed gasification systems. The search for CRMs in coal gasification wastes has not been widely reported before. The study used 2 bituminous coal and 1 lignite sample; the concentration of individual critical raw materials (CRMs) was analyzed using the ICP-MS method. The obtained results were compared with Clarke values in coal ash and in the Earth’s crust, and with the adopted cut-off grade. As shown by the analysis, the highest concentrations of CRMs can be found in fly ash, mainly in samples from the eastern part of the Upper Silesian Coal Basin. This applies mostly to Be, Cs, or Sb due to the fact that their concentrations were found to be higher than the Clarke value in the Earth’s crust; the mentioned fly ashes could be used as potential sources of critical elements if appropriate recovery technologies are developed. In addition, the tested materials have elevated Se, Pb, Ni concentrations, but their recovery is currently not economically viable. Compared to the currently adopted cut-off grade levels, there are no critical elements in the analyzed coal gasification waste that could be recovered.

Metal-Containing Nanoparticles in Low-Rank Coal-Derived Fly Ash from China: Characterization and Implications toward Human Lung Toxicity

Characterization of nanoparticles (NPs) in coal fly ashes (CFAs) is critical for better understanding the potential health-related risks resulting from coal combustion. Based on single-particle (SP)-inductively coupled plasma mass spectrometry (ICP-MS) coupled with transmission electron microscopy techniques, this study is the first to determine the concentrations and sizes of metal-containing NPs in low-rank coal-derived fly ashes. Despite only comprising a minor component of the studied CFAs by mass, NPs were the dominant fraction by particle number. Fe- and Ti-containing NPs were identified as the dominant NPs with their particle number concentration ranging from 2.5 × 10⁷ to 2.5 × 10⁸ particles/mg. In addition, the differences of Fe-/Ti-containing NPs in various CFAs were regulated by the coalification degree of feed coals and combustion conditions of all of the low-rank CFAs tested. In the cases where these NPs in CFAs become airborne and are inhaled, they can be taken up in pulmonary interstitial fluids. This study shows that in Gamble's solution (a lung fluid simulant), 51-87% of Fe and 63-89% of Ti (ratio of the mass of Fe-/Ti-containing NPs to the total mass of Fe/Ti) exist in the NP form and remain suspended in pulmonary fluid simulants. These NPs are bioavailable and may induce lung tissue damage.

Characteristics of Some Selected Methods of Rare Earth Elements Recovery from Coal Fly Ashes

The article covers the issues related to the characteristics, application, and some methods of rare earth elements (REEs) recovery from coal fly ashes. REEs are elements with growing demand and a very wide range of application, especially when it comes to modern technologies. The conducted analysis and price forecast proved the existing upward tendency, and this confirmed the need to search for new REE sources, among industrial waste (proecological effect). The development of the REE recovery technology would involve solving several problems related to REE speciation, optimization of factors controlling their extractivity and selection of the REE separation method from obtained extraction solutions with a very extreme pH and complicated composition. The paper presented advantages and disadvantages of usually used methods of REE separation from coal fly ashes, like physical and acid–base leaching. It was also presented alternative REE recovery techniques in the form of membrane and biological methods and based on ion liquids (ILs) or chelating agents. The directions of further modifications, which will allow the efficient REE recovery were presented. The aim of this article was to propose specific solutions based on the creation of appropriate multistage method of REE recovery. It will be a combination of magnetic and size separation, acid–base leaching (including roasting in justified cases), removal of matrix elements with ILs (Al, Si, and Fe), and finally REE membrane separation, allowing one to obtain the appropriate process efficiency.

Recovery of rare earth elements from coal fly ash by integrated physical separation and acid leaching

Coal fly ash (CFA) is one of the most promising secondary sources of rare earth elements and yttrium (REY). This research first studied the modes of occurrence of REY in CFA collected from a China's power generation plant which utilizes a coal feedstock with an elevated REY content. The fact that rare earth minerals remain in CFA and REY associate with metal oxides was proved by emission-scanning electron microscope with an energy-dispersive X-ray spectrometer. The technical feasibility of recovery of REY from CFA was then studied through conducting various physical separation methods followed by acid leaching. It was found that REY are concentrated in fine particle size, non-magnetic and middle density fractions. Using combined physical separation processes, the REY of CFA was enriched from 782 μg·g^-1to 1025 μg g^-1. The acid leaching process was optimized for various parameters via the Taguchi three-level experimental design. Upon optimization, the physical separation product was leached at the optimum condition and 79.85% leaching efficiency was obtained. Based on the obtained results, a conceptual process flowsheet was developed for recovery of REY from CFA. Such recovery maximizes REY resources utilization and enhances sustainability of CFA disposal.

Distribution of Lanthanides, Yttrium, and Scandium in the Pilot-Scale Beneficiation of Fly Ashes Derived from Eastern Kentucky Coals

In this study, Central Appalachian coal-derived fly ashes from two power plants were beneficiated in a pilot-scale facility in order to produce a product with a relatively consistent concentration of rare earth elements (REE). The <200-mesh final fly ash product was produced by removing the carbon- and Fe-rich particles prior to screening at 200 mesh (75 µm). The Plant D fly ash had high concentrations of CaO and SO3, which were diminished through the two months when the ash was being beneficiated, representing a consequence of the heat, humidity, and excessive rainfall in the Kentucky summer. The high CaO and SO3 concentrations through the early runs likely contributed to the lower REE in the <200-mesh products of those runs. Of the non-REE minor elements, Ba, V, Mn, Zn, and As showed the greatest between-run variations within the runs for each plant. The overall REE concentrations proved to be similar, both on a between-run basis for the individual fly ash sources and on a between-plant basis. Variations in fly ash quality will occur in larger-scale operations, so on-going attention to the fly ash quality and the response of the fly ash to beneficiation is necessary. Changes in the Plant D fly ash with time imply that both the freshness of the original ash and the length and conditions of its storage at the site of beneficiation could be factors in the quality and consistency of the processed fly ash.

Comprehensive Understandings of Rare Earth Element (REE) Speciation in Coal Fly Ashes and Implication for REE Extractability

In recent years, recovery of rare earth elements (REEs) from coal fly ashes (CFAs) has been considered as a promising resource recovery option. Yet, quantitative information on REE speciation in CFAs and its correlation with REE extractability are not well established. This study systematically investigated the REE speciation-extractability relationship in four representative CFA samples by employing multiple analytical and spectroscopic techniques across the micro to bulk scale and in combination with thermodynamic calculations. A range of REE-bearing phases are identified, such as REE oxides, REE phosphates, apatite, zircon, and REE-bearing glass phase. REEs can occur as discrete particles, as particles encapsulated in the glass phase, or distribute throughout the glass phase. Although certain discrepancies exist on the REE speciation quantified by X-ray adsorption spectroscopy and acid leaching due to intrinsic limitations of each method, both approaches show significant fractions of REE oxides, REE phosphates, apatite, and REE-bearing Fe oxides. This study contributes to an in-depth understanding of the REE speciation-distribution-extractability relationship in CFAs and can help identify uncertainties associated with the quantification of REE speciation. It also provides a general methodology for future studies on REE speciation in complex environmental samples and a knowledge basis for the development of effective REE recovery techniques.

Nano-Scale Rare Earth Distribution in Fly Ash Derived from the Combustion of the Fire Clay Coal, Kentucky

Fly ash from the combustion of eastern Kentucky Fire Clay coal in a southeastern United States pulverized-coal power plant was studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and selected area electron diffraction (SAED). TEM combined with elemental analysis via energy dispersive X-ray spectroscopy (EDS) showed that rare earth elements (REE; specifically, La, Ce, Nd, Pr, and Sm) were distributed within glassy particles. In certain cases, the REE were accompanied by phosphorous, suggesting a monazite or similar mineral form. However, the electron diffraction patterns of apparent phosphate minerals were not definitive, and P-lean regions of the glass consisted of amorphous phases. Therefore, the distribution of the REE in the fly ash seemed to be in the form of TEM-visible nano-scale crystalline minerals, with additional distributions corresponding to overlapping ultra-fine minerals and even true atomic dispersion within the fly ash glass.

Differences in bulk and microscale yttrium speciation in coal combustion fly ash

Coal combustion ash is a promising alternative source of rare earth elements (REE; herein defined as the 14 stable lanthanides, yttrium, and scandium). Efforts to extract REE from coal ash will depend heavily on the location and speciation of these elements in the ash. This study sought to identify the major chemical forms of yttrium (Y), as a representative REE in coal fly ash samples selected from major coal sources in the United States. Y speciation was evaluated using both bulk scale analyses (sequential extractions, Y K-edge X-ray absorption near-edge spectroscopy - XANES) and complementary analyses at the micron scale (micro-focus X-ray fluorescence and micro-XANES). Sequential selective extractions revealed that the REE were primarily in the residual (unextracted fraction) of coal fly ash samples. Extraction patterns for yttrium resembled those of the lanthanides, indicating that these elements were collectively dispersed throughout the aluminosilicate glass in fly ash. Bulk XANES analysis indicated that Y coordination states resembled a combination of Y-oxides, Y-carbonate, and Y-doped glass, regardless of ash origin. However, in the microprobe analysis, we observed "hotspots" of Y (∼10-50 μm) in some samples that included different Y forms (e.g., Y-phosphate) not observed in bulk measurements. Overall, this study demonstrated that yttrium (and potentially other REEs) are entrained in the glass phase of fly ash and that microscale investigations of individual high-REE regions in fly ash samples do not necessarily capture the dominant speciation.