Co-axially electrospun superhydrophobic nanofiber membranes with 3D-hierarchically structured surface for desalination by long-term membrane distillation

Constructing spherical-beads-on-string structure of electrospun membrane to achieve high vapor flux in membrane distillation

Hydrophobic membranes with a reentrant-like structure have shown high hydrophobicity and high anti-wetting properties in membrane distillation (MD). Here, PVDF spherical-beads-on-string (SBS) fibers were electrospun on nonwoven fabric and used in the MD process. Such a reentrant-like structure was featured with fine fibers, a low ratio of bead length to bead diameter, and high bead frequency. It was revealed that the SBS-structured membranes exhibited an exceptional capability for vapor flux, due to the formation of a network of more interconnected macropores than that of fibers and fusiform-beads-on-string structures, ensuring unimpeded vapor diffusion. In the desalination of formulated seawater (3.5 wt.% NaCl solution), a vapor flux of 61 ± 3 kg m-2 h-1 with a salt rejection of >99.98 % was achieved at a feed temperature of 60 °C. Furthermore, this SBS structured membrane showed satisfactory seawater desalination performance with a stable flux of 40 kg m-2 h-1 over a 27 h MD process. These findings suggest a viable approach for fabricating SBS-structured membranes that significantly enhance vapor flux in MD for desalination applications. Besides, the hydrophobic membranes with SBS structure can be prepared by single-step electrospinning, and it is facile to scale-up manufacture. This strategy holds promise for advancing the development of high-performance MD membranes tailored for efficient seawater desalination processes.

Fast Solution Blow Spinning of Lotus-Leaf-Inspired SiO2 Nanofiber Sponge for High Efficiency Purification

Massive production of SiO2 nanofibers with both high durability and exceptional performance remains a significant challenge. Herein, a novel approach was introduced to achieve the massive production of SiO2 nanofibers with lotus-leaf-inspired surfaces by combining solution blowing spinning (SBS) and the polymer-derived ceramics method. Based on the SBS technique, three types of precursor nanofiber products were fast spined with methyl silsesquioxane polymer and polymethyl hydrogen siloxane employed as Si sources. The flow rate of the SBS spined Si-based ceramic nanofibers was enhanced to 20 mL·h-1. Furthermore, through the integration of hydrophobic-oleophilic SiO2 nanoparticles into the precursor solution, SiO2 nanofibers with lotus-leaf nanoprotrusion surfaces were fabricated. Nanoparticle-decorated SiO2 fibers demonstrated excellent hydrophobicity (138.3°), compression resilience (∼60%), proficiency in organic pollutant adsorption, high-temperature resistance (∼1100 °C), and outstanding thermal insulation properties (thermal conductivity of 0.0165 W·(m·K)-1).

Multifunctional Electrospun Nanofibers for Biosensing and Biomedical Engineering Applications

Nanotechnology is experiencing unprecedented developments, leading to the advancement of functional nanomaterials. The properties that stand out include remarkable porosity, high-specific surface area, excellent loading capacity, easy modification, and low cost make electrospun nanofibers. In the biomedical field, especially in biosensors, they exhibit amazing potential. This review introduces the principle of electrospinning, describes several structures and biomaterials of electrospun nanofibers used for biomedicine, and summarizes the applications of this technology in biosensors and other biomedical applications. In addition, the technical challenges and limitations of electrospinning for biomedicine are discussed; however, more research work is needed to elucidate its full potential.

Study on Low Thermal-Conductivity of PVDF@SiAG/PET Membranes for Direct Contact Membrane Distillation Application

In order to enhance the separation performance and reduce the heat loss of transmembrane for membrane distillation, the thermal efficiency and hydrophobicity of the membrane distillation need to be simultaneously enhanced. In this work, a polyvinylidene difluoride/polyethylene glycol terephthalate (PVDF/PET) hydrophobic/hydrophilic membrane has been prepared by non-solvent phase induction method. Nanosized silica aerogel (SiAG) with high porosity has been added to the composite membranes. The modifying effects and operating conditions on permeate flux and thermal efficiency in direct contact membrane distillation (DCMD) are investigated. Furthermore, the latent heat of vaporization and the heat transfer across the membranes have been compared for SiAG addition, which indicates that the composite PVDF@SiAG/PET membranes demonstrate a great potential for distillation-separation application due to their high heat efficiency.

Enhanced Anti-Wetting Methods of Hydrophobic Membrane for Membrane Distillation

Increasing issues of hydrophobic membrane wetting occur in the membrane distillation (MD) process, stimulating the research on enhanced anti-wetting methods for membrane materials. In recent years, surface structural construction (i.e., constructing reentrant-like structures), surface chemical modification (i.e., coating organofluorides), and their combination have significantly improved the anti-wetting properties of the hydrophobic membranes. Besides, these methods change the MD performance (i.e., increased/decreased vapor flux and increased salt rejection). This review first introduces the characterization parameters of wettability and the fundamental principles of membrane surface wetting. Then it summarizes the enhanced anti-wetting methods, the related principles, and most importantly, the anti-wetting properties of the resultant membranes. Next, the MD performance of hydrophobic membranes prepared by different enhanced anti-wetting methods is discussed in desalinating different feeds. Finally, facile and reproducible strategies are aspired for the robust MD membrane in the future.

Nano-Silica Bubbled Structure Based Durable and Flexible Superhydrophobic Electrospun Nanofibrous Membrane for Extensive Functional Applications

Nanoscale surface roughness has conventionally been induced by using complicated approaches; however, the homogeneity of superhydrophobic surface and hazardous pollutants continue to have existing challenges that require a solution. As a prospective solution, a novel bubbled-structured silica nanoparticle (SiO₂) decorated electrospun polyurethane (PU) nanofibrous membrane (SiO₂@PU-NFs) was prepared through a synchronized electrospinning and electrospraying process. The SiO₂@PU-NFs nanofibrous membrane exhibited a nanoscale hierarchical surface roughness, attributed to excellent superhydrophobicity. The SiO₂@PU-NFs membrane had an optimized fiber diameter of 394 ± 105 nm and was fabricated with a 25 kV applied voltage, 18% PU concentration, 20 cm spinning distance, and 6% SiO₂ nanoparticles. The resulting membrane exhibited a water contact angle of 155.23°. Moreover, the developed membrane attributed excellent mechanical properties (14.22 MPa tensile modulus, 134.5% elongation, and 57.12 kPa hydrostatic pressure). The composite nanofibrous membrane also offered good breathability characteristics (with an air permeability of 70.63 mm/s and a water vapor permeability of 4167 g/m²/day). In addition, the proposed composite nanofibrous membrane showed a significant water/oil separation efficiency of 99.98, 99.97, and 99.98% against the water/xylene, water/n-hexane, and water/toluene mixers. When exposed to severe mechanical stresses and chemicals, the composite nanofibrous membrane sustained its superhydrophobic quality (WCA greater than 155.23°) up to 50 abrasion, bending, and stretching cycles. Consequently, this composite structure could be a good alternative for various functional applications.

Nanofiber-based sorbents: Current status and applications in extraction methods

Advanced sorbents gradually become a research hotspot on account of the increasing attention paid to environmental problems. Due to the prominent physicochemical features of nanofibers (NFs), such as high porosity, large surface area, favorable interconnectivity, high adsorption capacity, wettability, and the possibility of surface modification using functional groups, these nanostructures are regarded as excellent candidates for extraction applications. Therefore, the research in the field of NFs and their nanocomposites has been increasing in recent years. In the present review, we summarize the most recent studies on NFs-based sorbents focusing on strategies for preparation, characterization, and their unique capabilities as porous sorbents in various sorbent-based extraction methods. Moreover, we further described the performance and selectivity of sorbents to achieve improved extraction efficiency. Finally, some perspectives on the challenges and outlook are provided to aid future investigations related to this topic.

Coaxial Electrospun Nanofibrous Membranes for Enhanced Water Recovery by Direct Contact Membrane Distillation

Membrane distillation (MD) is an emerging technology for water recovery from hypersaline wastewater. Membrane scaling and wetting are the drawbacks that prevent the widespread implementation of the MD process. In this study, coaxially electrospun polyvinylidene fluoride-co-hexafluoropropylene (PVDF-co-HFP) nanofibrous membranes were fabricated with re-entrant architecture and enhanced hydrophobicity/omniphobicity. The multiscale roughness was constructed by incorporating Al2O3 nanoparticles and 1H, 1H, 2H, 2H Perfluorodecyltriethoxysilane in the sheath solution. High resolution transmission electron microscopy (HR-TEM) could confirm the formation of the core-sheath nanofibrous membranes, which exhibited a water contact angle of ~142.5° and enhanced surface roughness. The membrane displayed a stable vapor flux of 12 L.m−2.h−1 (LMH) for a 7.0 wt.% NaCl feed solution and no loss in permeate quality or quantity. Long-term water recovery from 10.5 wt.% NaCl feed solution was determined to be 8−10 LMH with >99.9% NaCl rejection for up to 5 cycles of operation (60 h). The membranes exhibited excellent resistance to wetting even above the critical micelle concentration (CMC) for surfactants in the order sodium dodecyl sulphate (SDS) (16 mM) > cetyltrimethylammonium bromide (CTAB) (1.5 mM) > Tween 80 (0.10 mM). The presence of salts further deteriorated membrane performance for SDS (12 mM) and Tween-80 (0.05 mM). These coaxial electrospun nanofibrous membranes are robust and can be explored for long-term applications.

Surface Modification, Topographic Design and Applications of Superhydrophobic Systems

Superhydrophobic surfaces with expanded wetting behaviors, like tunable adhesion, hybrid surface hydrophobicity and smart hydrophobic switching have attracted increasing attention due to their broad applications. Herein, the construction methods, mechanisms and advanced applications of special superhydrophobicity are reviewed, and hydro/superhydrophobic modifications are categorized and discussed based on their surface chemistry, and topographic design. The formation and maintenance of special superhydrophobicity in the metastable state are also examined and explored. In addition, particular attention is paid to the use of special wettability in various applications, such as membrane distillation, droplet-based electricity generators and anti-fogging surfaces. Finally, the challenges for practical applications and future research directions are discussed.

Study on Spacing Regulation and Separation Performance of Nanofiltration Membranes of GO

Graphene oxide (GO) membranes have attracted significant attention in the field of water processing in recent years due to their unique characteristics. However, few reports focus on both membrane stability and the “trade-off” effect. In this study, a series of aliphatic diamines (1, 2-ethylenediamine, 1, 4-butanediamine, and 1, 6-hexamethylenediamine) of covalent crosslinked GO were used to prepare diamine-modified nanofiltration membranes, BPPO/AX-GO, with adjustable layer spacing using the vacuum extraction−filtration method. Moreover, Ax-GO-modified nanofiltration membranes modified with adipose diamine had higher layer spacing, lower mass-transfer resistance, and better stability. When the number of carbon atoms was 5, the best layer spacing was reached, and when the number of carbon atoms was greater than 4, the modified membrane nanosheets more easily accumulated. With the increase in layer spacing, the water flux of the composite film increased to 26.27 L/m2·h·bar. Meanwhile, adipose diamine crosslinking significantly improved the stability of GO films. The interception sequence of different valence salts in the composite membrane was NaCl > Na2SO4 > MgSO4, and the rejection rate of bivalent salts was higher than that of monovalent salts. The results can provide some experimental basis and research ideas for overcoming the “trade-off” effect of a lamellar GO membrane.

Carbon nanotube enhanced membrane distillation for salty and dyeing wastewater treatment by electrospinning technology

Membrane distillation (MD) is considered as a promising and attractive technology due to its effective production of fresh water. However, the low permeability and easy wetting of MD membranes limit its practical applications. Herein carbon nanotubes (CNTs) and polyvinylidene fluoride-co-hexafluoropropylene (PcH) were used to fabricate nanofiber membranes by electrospinning. Effects of heat-press temperature and CNTs concentration on the morphology and performance of the as-fabricated membranes were systematically investigated. Dye rejections of CNTs/PcH membranes were also studied and role of CNTs played in the as-prepared MD membranes were analyzed. Results suggest that heat-press treatment effectively improved the mechanical strength as well as liquid entry pressure of membranes, and the optimal heat-press temperature was 150 °C. CNTs were proved to be successfully blended in nanofibers. Hydrophobicity and mechanical strength of membranes increased with CNTs incorporation. The 0.5 wt % CNTs loaded membrane heat-pressed at 150 °C exhibited the highest permeate flux (16.5-18.5 L m^-2 h^-1), which signified an increase of 42-50 % compared to the commercial MD membrane (11-13 L m^-2 h^-1) when 35 and 70 g L^-1 NaCl solutions were used as feed solutions, respectively. It was noteworthy that salt rejection efficiencies of tested membranes achieved more than 99.99 %. When CNTs/PcH nanofiber membrane was applied to the treatment of dyeing wastewater, the removal rates of acid red and acid yellow reached 100 %. The removal rates of methylene blue and crystal violet were 99.41 % and 99.91 %, respectively. The present study suggested that the as-prepared membranes showed high potential towards MD application.

Bio-inspired super liquid-repellent membranes for membrane distillation: Mechanisms, fabrications and applications

With the aggravation of the global water crisis, membrane distillation (MD) for seawater desalination and hypersaline wastewater treatment is highlighted due to its low operating temperature, low hydrostatic pressure, and theoretically 100% rejection. However, some issues still impede the large-scale applications of MD technology, such as membrane fouling, scaling and unsatisfactory wetting resistance. Bio-inspired super liquid-repellent membranes have progressed rapidly in the past decades and been considered as one of the most promising approaches to overcome the above problems. This review for the first time systematically summarizes and analyzes the mechanisms of different super liquid-repellent surfaces, their preparation and modification methods, and anti-wetting/fouling/scaling performances in the MD process. Firstly, the topology theories of in-air superhydrophobic, in-air omniphobic and underwater superoleophobic surfaces are illustrated using different models. Secondly, the fabrication methods of various super liquid-repellent membranes are classified. The merits and demerits of each method are illustrated. Thirdly, the anti-wetting/fouling/scaling mechanisms of super liquid-repellent membranes are summarized. Finally, the conclusions and perspectives of the bio-inspired super liquid-repellent membranes are elaborated. It is anticipated that the systematic review herein can provide readers with foundational knowledge and current progress of super liquid-repellent membranes, and inspire researchers to overcome the challenges up ahead.

Synthesis and Water Treatment Applications of Nanofibers by Electrospinning

In the past few decades, the role of nanotechnology has expanded into environmental remediation applications. In this regard, nanofibers have been reported for various applications in water treatment and air filtration. Nanofibers are fibers of polymeric origin with diameters in the nanometer to submicron range. Electrospinning has been the most widely used method to synthesize nanofibers with tunable properties such as high specific surface area, uniform pore size, and controlled hydrophobicity. These properties of nanofibers make them highly sought after as adsorbents, photocatalysts, electrode materials, and membranes. In this review article, a basic description of the electrospinning process is presented. Subsequently, the role of different operating parameters in the electrospinning process and precursor polymeric solution is reviewed with respect to their influence on nanofiber properties. Three key areas of nanofiber application for water treatment (desalination, heavy-metal removal, and contaminant of emerging concern (CEC) remediation) are explored. The latest research in these areas is critically reviewed. Nanofibers have shown promising results in the case of membrane distillation, reverse osmosis, and forward osmosis applications. For heavy-metal removal, nanofibers have been able to remove trace heavy metals due to the convenient incorporation of specific functional groups that show a high affinity for the target heavy metals. In the case of CECs, nanofibers have been utilized not only as adsorbents but also as materials to localize and immobilize the trace contaminants, making further degradation by photocatalytic and electrochemical processes more efficient. The key issues with nanofiber application in water treatment include the lack of studies that explore the role of the background water matrix in impacting the contaminant removal performance, regeneration, and recyclability of nanofibers. Furthermore, the end-of-life disposal of nanofibers needs to be explored. The availability of more such studies will facilitate the adoption of nanofibers for water treatment applications.

Janus Photothermal Membrane as an Energy Generator and a Mass-Transfer Accelerator for High-Efficiency Solar-Driven Membrane Distillation

Membrane distillation (MD) is an emerging membrane-based evaporation technology with great promise for the desalination and separation industries. However, its widespread application still depends on substantial development to increase the distillation flux, reduce the energy consumption, and extend the lifespan of the membrane. Herein, we report for the first time the integration of multiple functions, that is, energy-saving, flux-enhancing, and anti-fouling properties, into a single membrane. Such a membrane was fabricated by coating the top surface of a poly(vinylidene fluoride)-co-hexafluoropropylene (PVDF-HFP) nanofibrous mat with photothermal and hydrophobic graphitic carbon spheres and subsequently coating the bottom surface with a hydrophilic polydopamine layer, yielding a novel Janus photothermal membrane (JPTM). Owing to the high photothermal efficiency and accelerated mass transport across the membrane, the JPTM demonstrated an excellent desalination performance when assembled into a solar-driven MD system, with a distillation flux of 1.29 kg m^-2 h^-1, which is 10 times higher than that of the conventional un-modified PVDF-HFP membrane, requiring only 1 kW m^-2 solar illumination as the energy input.